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12RESM1
Kohler 12RESM1 Manuals
Manuals and User Guides for Kohler 12RESM1. We have
7
Kohler 12RESM1 manuals available for free PDF download: Service Manual, Service, Operation Manual, Operation, Installation Manual, Manual
Kohler 12RESM1 Service Manual (132 pages)
Residential/Commercial Generator Sets
Brand:
Kohler
| Category:
Portable Generator
| Size: 8.7 MB
Table of Contents
Table of Contents
3
Safety Precautions and Instructions
7
Hot Parts
10
Introduction
11
List of Related Materials
11
Service Assistance
12
Section 1 Specifications
13
Introduction
13
Controller Specifications
13
Engine Features
13
Engine Specifications
14
Torque Specifications
14
Alternator Specifications
15
Service Views
16
Section 2 Scheduled Maintenance
19
Service Schedule
19
Lubrication System
21
Low Oil Pressure Shutdown
21
Oil Level Check
21
Engine Oil Recommendation
21
Oil Change Procedure
21
Oil Cooler
22
Spark Plugs
22
Air Cleaner Element and Precleaner
23
Cooling System
24
Exhaust System
24
Battery
24
Cleaning Battery
25
Battery Charger
25
Storage Procedure
26
Lubricating System
26
Fuel System
26
Internal Engine Components (Gas/Gasoline-Fueled Engines)
26
Exterior
26
Battery
26
Section 3 Troubleshooting
27
Introduction
27
Initial Checks
27
Troubleshooting Chart
27
Controller Troubleshooting
33
Section 4 ADC 2100 and DC 2200 Controllers
35
Introduction
35
Controller Display and Keypad
36
Sequence of Operation
37
Starting Sequence, Master Switch Moved to RUN
37
Starting Sequence, Remote Start
37
Running Sequence
37
Stopping Sequence, Master Switch Moved to OFF/RESET
37
Stopping Sequence, Remote Stop
37
Faults
37
Warnings
37
Shutdowns
37
ADC 2100 Controller Configuration and Adjustment
40
Controller Time out
40
Controller Configuration
40
Voltage and Frequency Adjustments
41
Controller Application Program
41
Controller Configuration Mode
42
Continuous Power Mode Jumper
46
Master Switch
48
Relay Interface Board (RIB)
48
Controller Replacement
49
Section 5 ADC-RES and DC-RET Controller
53
Introduction
53
Controls and Display
54
Master Switch
54
LED Display
54
Keypad
55
Sequence of Operation
56
Starting Sequence, Master Switch Moved to RUN
56
Starting Sequence, Remote Start
56
Running Sequence
56
Stopping Sequence, Master Switch Moved to OFF/RESET
56
Stopping Sequence, Remote Stop
56
Standby Mode
56
Sleep Mode
56
Faults
57
Warnings
57
Shutdowns
57
Controller Configuration and Adjustment, ADC-RES
59
Controller Time out
59
Voltage and Frequency Adjustments
59
Controller Application Program Version Number
59
System Parameters
60
Voltage and Frequency Adjustments
62
Voltage Adjustment
62
Frequency Adjustment
63
Controller Relays
66
Optional Relay Board
67
Relay Board Troubleshooting
67
Relay Board Replacement Procedure
69
Controller Replacement
70
Section 6 Component Testing and Adjustment
73
Theory of Operation
73
Separate Excitation
73
Stator
74
Main Field (Rotor)
77
Slip Rings
78
Brushes
78
Voltage
79
Voltage Regulation
79
Voltage Adjustment
79
Volts Per Hertz (Hz) Adjustments (Droop)
81
Voltage Connections, Single-Phase
81
Voltage Connections, 3-Phase
82
Silicon Controlled Rectifier Module
82
Electromechanical Governor System
84
Hunting/Surging
85
Governor System/Magnetic Pickup Operation Test
85
Frequency Adjustment
88
Mechanical Governor
89
Fault Shutdown Tests
91
Controller Fault Shutdown Functions
91
Fault Shutdown Switches
92
Fuel Systems
93
Gas Piping
93
Fuel Solenoid Valve
93
Fuel Regulators
93
Fuel Conversion
94
Digital Spark Advance Ignition
96
Fuel Metering Valve Adjustment
96
Starter Relay
98
Continuity Checks
98
Fuses
98
Disassembly
101
Section 7 Disassembly/Reassembly
101
Reassembly
105
Section 8 Wiring Diagrams
109
Appendix A Abbreviations
123
Appendix B Common Hardware Application Guidelines
125
Appendix C General Torque Specifications
126
Appendix D Common Hardware Identification
127
Appendix E Common Hardware List
128
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Kohler 12RESM1 Service (132 pages)
Brand:
Kohler
| Category:
Portable Generator
| Size: 9 MB
Table of Contents
Table of Contents
3
Safety Precautions and Instructions
7
Fuel System
8
Hot Parts
10
Introduction
11
List of Related Materials
11
Service Assistance
12
Section 1 Specifications
13
Introduction
13
Controller Specifications
13
Engine Features
13
Engine Specifications
14
Torque Specifications
14
Alternator Specifications
15
Service Views
16
Section 2 Scheduled Maintenance
19
Service Schedule
19
Lubrication System
21
Low Oil Pressure Shutdown
21
Oil Level Check
21
Engine Oil Recommendation
21
Oil Change Procedure
21
Oil Cooler
22
Spark Plugs
22
Air Cleaner Element and Precleaner
23
Cooling System
24
Exhaust System
24
Battery
24
Cleaning Battery
25
Battery Charger
25
Storage Procedure
26
Lubricating System
26
Fuel System
26
Internal Engine Components (Gas/Gasoline-Fueled Engines)
26
Exterior
26
Battery
26
Section 3 Troubleshooting
27
Introduction
27
Initial Checks
27
Troubleshooting Chart
27
Controller Troubleshooting
33
Section 4 ADC 2100 and DC 2200 Controllers
35
Introduction
35
Controller Display and Keypad
36
Sequence of Operation
37
Starting Sequence, Master Switch Moved to RUN
37
Starting Sequence, Remote Start
37
Running Sequence
37
Stopping Sequence, Master Switch Moved to OFF/RESET
37
Stopping Sequence, Remote Stop
37
Faults
37
Warnings
37
Shutdowns
37
ADC 2100 Controller Configuration and Adjustment
40
Controller Time out
40
Controller Configuration
40
Voltage and Frequency Adjustments
41
Controller Application Program
41
Controller Configuration Mode
42
Continuous Power Mode Jumper
46
Master Switch
48
Relay Interface Board (RIB)
48
Controller Replacement
49
Section 5 ADC-RES and DC-RET Controller
53
Introduction
53
Controls and Display
54
Master Switch
54
LED Display
54
Keypad
55
Sequence of Operation
56
Starting Sequence, Master Switch Moved to RUN
56
Starting Sequence, Remote Start
56
Running Sequence
56
Stopping Sequence, Master Switch Moved to OFF/RESET
56
Stopping Sequence, Remote Stop
56
Standby Mode
56
Sleep Mode
56
Faults
57
Warnings
57
Shutdowns
57
Controller Configuration and Adjustment, ADC-RES
59
Controller Time out
59
Voltage and Frequency Adjustments
59
Controller Application Program Version Number
59
System Parameters
60
Voltage and Frequency Adjustments
62
Voltage Adjustment
62
Frequency Adjustment
63
Controller Relays
66
Optional Relay Board
67
Relay Board Troubleshooting
67
Relay Board Replacement Procedure
69
Controller Replacement
70
Section 6 Component Testing and Adjustment
73
Theory of Operation
73
Separate Excitation
73
Stator
74
Main Field (Rotor)
77
Slip Rings
78
Brushes
78
Voltage
79
Voltage Regulation
79
Voltage Adjustment
79
Volts Per Hertz (Hz) Adjustments (Droop)
81
Voltage Connections, Single-Phase
81
Voltage Connections, 3-Phase
82
Silicon Controlled Rectifier Module
82
Electromechanical Governor System
84
Governor System/Magnetic Pickup Operation Test
85
Hunting/Surging
85
Frequency Adjustment
88
Controller Fault Shutdown Functions
91
Fault Shutdown Switches
92
Gas Piping
93
Fuel Conversion
94
Digital Spark Advance Ignition
95
Fuel Metering Valve Adjustment
96
Digital Spark Advance Ignition
96
Fuses
98
Disassembly
101
Appendix A Abbreviations
123
Appendix B Common Hardware Application Guidelines
125
Appendix C General Torque Specifications
126
Appendix D Common Hardware Identification
127
Appendix E Common Hardware List
128
Kohler 12RESM1 Operation Manual (48 pages)
Residential/Commercial Generator Sets
Brand:
Kohler
| Category:
Portable Generator
| Size: 1.94 MB
Table of Contents
Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions
5
Introduction
9
Service Assistance
10
Section 1 Features
11
Specifications
11
Generator
11
Engine
11
Advanced Digital Control
11
Generator Set Components
12
Section 2 Operation
15
Prestart Checklist
15
DC-RET Controller
15
Generator Set Master Switch
15
LED Display
16
Controller Power
16
Standby Mode
16
Sleep Mode
16
Generator Set Operation
16
Starting Generator Set
16
Stopping Generator Set
17
Exercising Generator Set
17
Faults
17
Shutdowns
17
Warnings
17
Resetting Controller after a Fault Shutdown
17
Battery Charger
19
Section 3 Scheduled Maintenance, 12 Kw Models
21
Routine Maintenance
21
Service Schedule, 12 Kw Models
22
Lubrication System
23
Low Oil Pressure Shutdown
23
Oil Check
23
Engine Oil Recommendation
23
Oil Change Procedure
23
Oil Cooler
24
Spark Plugs
25
Air Cleaner Element and Precleaner
25
Precleaner Service
26
Paper Element Service
26
Cooling System
26
Exhaust System
27
Battery
27
Battery Charger
28
Circuit Protection
28
Line Circuit Breaker
28
Fuses
28
Storage Procedure
29
Lubricating System
29
Fuel System
29
Cylinder Lubrication
29
Exterior Preparation
29
Battery
29
Section 4 Scheduled Maintenance, 18 Kw Models
31
Routine Maintenance
31
Service Schedule, 18 Kw Models
32
Lubrication System
33
Low Oil Pressure Shutdown
33
Oil Check
33
Engine Oil Recommendation
33
Oil Change Procedure
33
Oil Cooler
34
Spark Plugs
34
Air Cleaner Service
35
Cooling System
35
Exhaust System
36
Battery
36
Battery Charger
37
Circuit Protection
37
Line Circuit Breaker
37
Fuses
37
Storage Procedure
38
Lubricating System
38
Fuel System
38
Cylinder Lubrication
38
Exterior Preparation
38
Battery
38
Section 5 Troubleshooting
39
Introduction
39
Controller Troubleshooting
39
Generator Set Troubleshooting
39
Battery Charger Troubleshooting
41
Appendix A Abbreviations
43
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Kohler 12RESM1 Operation (48 pages)
Residential/Commercial Generator Sets
Brand:
Kohler
| Category:
Portable Generator
| Size: 2.1 MB
Table of Contents
Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions
5
Introduction
9
Service Assistance
11
Section 1 Features
13
Specifications
13
Generator
13
Engine
13
Advanced Digital Control
13
Generator Set Components
14
Section 2 Operation
17
Prestart Checklist
17
DC-RET Controller
17
Generator Set Master Switch
17
LED Display
18
Controller Power
18
Standby Mode
18
Sleep Mode
18
Generator Set Operation
18
Starting Generator Set
18
Stopping Generator Set
19
Exercising Generator Set
19
Faults
19
Shutdowns
19
Warnings
19
Resetting Controller after a Fault Shutdown
19
Battery Charger
21
Section 3 Scheduled Maintenance, 12 Kw Models
23
Routine Maintenance
23
Service Schedule, 12 Kw Models
24
Lubrication System
25
Low Oil Pressure Shutdown
25
Oil Check
25
Engine Oil Recommendation
25
Oil Change Procedure
25
Oil Cooler
26
Spark Plugs
27
Air Cleaner Element and Precleaner
27
Precleaner Service
28
Paper Element Service
28
Cooling System
28
Exhaust System
29
Battery
29
Battery Charger
30
Circuit Protection
30
Line Circuit Breaker
30
Fuses
30
Storage Procedure
31
Lubricating System
31
Fuel System
31
Cylinder Lubrication
31
Exterior Preparation
31
Battery
31
Section 4 Scheduled Maintenance, 17/18 Kw Models
33
Routine Maintenance
33
Service Schedule, 17/18 Kw Models
34
Lubrication System
35
Low Oil Pressure Shutdown
35
Oil Check
35
Engine Oil Recommendation
35
Oil Change Procedure
35
Oil Cooler
36
Spark Plugs
36
Air Cleaner Service
37
Cooling System
37
Exhaust System
38
Battery
38
Battery Charger
39
Circuit Protection
39
Line Circuit Breaker
39
Fuses
39
Storage Procedure
40
Lubricating System
40
Fuel System
40
Cylinder Lubrication
40
Exterior Preparation
40
Battery
40
Section 5 Troubleshooting
41
Introduction
41
Controller Troubleshooting
41
Generator Set Troubleshooting
41
Battery Charger Troubleshooting
43
Appendix A Abbreviations
45
Kohler 12RESM1 Manual (36 pages)
Residential/Commercial Generator Sets
Brand:
Kohler
| Category:
Portable Generator
| Size: 0.99 MB
Table of Contents
Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions
5
Introduction
9
Service Assistance
10
Section 1 Features
11
Specifications
11
Generator
11
Engine
11
Digital Control DC 2200
11
Generator Set Components
12
Section 2 Operation
13
Prestart Checklist
13
Generator Set Operation
13
Controls and Indicators
13
Starting Generator Set
14
Stopping Generator Set
14
Exercising Generator Set
14
Faults
15
Shutdowns
15
Warning
15
Resetting Controller after Fault Shutdown
16
Battery Charger
16
Section 3 Scheduled Maintenance
19
Routine Maintenance
19
Service Schedule
20
Lubrication System
21
Low Oil Pressure Shutdown
21
Oil Check
21
Engine Oil Recommendation
21
Oil Change Procedure
21
Spark Plugs
22
Air Cleaner Element and Precleaner
22
Precleaner Service
22
Paper Element Service
23
Cooling System
23
Exhaust System
23
Battery
24
Battery Charger
25
Circuit Protection
25
Line Circuit Breaker
25
Fuses
25
Storage Procedure
25
Lubricating System
25
Fuel System
26
Cylinder Lubrication
26
Exterior Preparation
26
Battery
26
Section 4 Troubleshooting
27
Introduction
27
Fault Codes
27
Generator Set Troubleshooting
28
Battery Charger Troubleshooting
29
Appendix A Abbreviations
31
Kohler 12RESM1 Installation Manual (36 pages)
Residential/Commercial Generator Sets
Brand:
Kohler
| Category:
Portable Generator
| Size: 2.64 MB
Table of Contents
Table of Contents
3
Safety Precautions and Instructions
5
Introduction
9
Service Assistance
10
Section 1 Specifications
11
Specifications
11
Components
11
Section 2 Installation
13
General
13
Lifting
13
Generator Set Inspection
13
Location and Mounting
13
Standard Mounting
13
High-Wind Enclosure Mounting
13
Exhaust Requirements
17
Air Requirements
17
Fuel System
17
Fuel Supply
17
Fuel Conversion
18
Electrical Connections
20
Generator Set Connections
20
Power Supply
21
Grounding
21
Battery
21
Battery Charger
23
Transfer Switch Connections
23
Carburetor Heater
24
Prestart Installation Check
25
Warranty Registration
25
Section 3 Wiring Diagrams
27
Specification Numbers
27
Controller Wiring Diagram Reference
27
Appendix B Abbreviations
31
Appendix C Common Hardware Application Guidelines
33
Appendix D General Torque Specifications
34
Kohler 12RESM1 Installation Manual (40 pages)
Residential/Commercial Generator Sets Controller: DC-RET Digital Control
Brand:
Kohler
| Category:
Portable Generator
| Size: 4.45 MB
Table of Contents
Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions
5
Exhaust System
6
Hot Parts
8
Introduction
9
Service Assistance
11
Section 1 Installation
13
General
13
Lifting
13
Generator Set Inspection
13
Location and Mounting
13
Exhaust Requirements
18
Air Requirements
18
Power Supply
18
Fuel Requirements
19
Fuel Supply
19
Fuel Pipe Size
20
Fuel Conversion
20
Electrical Connections
22
AC Connections
22
Remote Start Connection
23
Grounding
23
Battery Charger
23
Battery
24
Carburetor Heater (Optional)
26
Prestart Installation Check
27
Startup Notification
27
Section 2 Wiring Diagrams
29
Appendix A Abbreviations
35
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