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Christie J Series Service Manual

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S e r v i c e M a n u a l
020-100725-04
J Series 1000W and 1200W

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  • Page 1 S e r v i c e M a n u a l 020-100725-04 J Series 1000W and 1200W...
  • Page 2 The warranty does not apply to any product where the serial number has been removed or obliterated. The warranty also does not apply to any product sold by a reseller to an end user outside of the country where the reseller is located unless (i) Christie has an office in the country where the end user is located or (ii) the required international warranty fee has been paid.

  • Page 3: Table Of Contents

    4.2.1 Exploded View - Projector ....................4-2 4.2.2 Exploded View - Optical Engine ..................4-4 4.2.3 Exploded View - LCD/Keypad....................4-6 4.2.4 Index of Parts and Modules Not Shown ................4-7 4.3 Replacement Procedures......................4-8 J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)
  • Page 4 4.9.10 Remove the Optional Cards ....................4-27 4.10 Miscellaneous ..........................4-28 4.10.1 Remove the Feet.........................4-28 4.10.2 Remove the Card Cage Assembly ..................4-28 4.10.3 Remove the Lens Mount ....................4-29 4.10.4 Remove the Front Air Intake Duct..................4-29 J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)
  • Page 5 6.4 Input (Source Signal) Compatibility ...................6-6 6.4.1 Analog (Only) Input......................6-6 6.4.2 Twin HDMI Input........................6-7 6.4.3 Dual Link DVI Input......................6-7 6.4.4 Video Decoder Input......................6-7 6.4.5 Dual 3G/HD/SD - SDI Input ....................6-8 6.4.6 DisplayPort Input.........................6-8 J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)
  • Page 6 6.7.3 Weight ..........................6-11 6.8 Reliability and Serviceability.......................6-11 6.8.1 Reliability..........................6-11 6.8.2 Serviceability ........................6-11 6.9 Environment..........................6-11 6.9.1 Temperature/Humidity/Altitude...................6-11 6.10 Accessories and Service Components ..................6-12 A: Projector Menus A.1 J Series Menu Tree........................A-1 J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 7: Labels And Marking

    NOTICE! Addresses practices not related to personal injury. Purchase Record and Service Contacts Whether the projector is under warranty or the warranty has expired, the highly trained and extensive Christie factory and dealer service network is always available to quickly diagnose and correct projector malfunctions.

  • Page 8: Projector Overview

    Section 1: Introduction Projector Overview The J Series 1000W and 1200W is a family of high resolution video/graphics 3-chip 1080p HD, SXGA+ and WUXGA projectors. These projectors are based on DLP® technology provided by Texas Instruments. Table 1.3 J Series 1000W and 1200W Projectors...

  • Page 9: General Precautions

    1.4.2 AC /Power Precautions Use only Christie approved power cords. Do not attempt operation if the AC supply and cord are not within the specified voltage and power range. Refer to the license label on the back of the projector or Section 6 Specifications rated voltage and power.

  • Page 10: Lamp Precautions

    Section 4.6.2 Replace the Lamp Module. Use only lamps supplied by Christie. Select the correct wattage lamp supplied by Christie. See Table 4.5 Lamp and Filter Kits. Read the lamp replacement procedure in its entirety before proceeding. Do not touch the glass window of the lamp. Fingerprints left on the surface can lead to an intense accumulation of heat called a “hot spot,”...

  • Page 11: 2: Service Guidelines

    During a service procedure, take all necessary measures to avoid contact and contamination of optical surfaces. Always wear gloves when performing service procedures on internal components. If a component becomes contaminated, see 2.2.1 Guidelines for Cleaning to determine the appropriate action. J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 12: Guidelines For Cleaning

    2.2.3 Ventilation To make sure adequate airflow around the projector, see the J Series 1000W and 1200W User Manual, Section 2 Installation and Setup to make sure the installation meets the proper spacing requirements.

  • Page 13: Power Supplies

    Make Sure that you are using a line cord, power plug and socket that meets the appropriate local rating standards. Use only the attachments and/or accessories recommended by Christie. Use of others may result in the risk of fire, shock or personal injury.

  • Page 14: Cleaning The Lens

    2. Roll a lens tissue around a swab and soak it in coated optics cleaner solution. Tissue should be damp, but not dripping. 3. Gently wipe the surface with a figure-8 motion. Repeat this motion until the blemish is removed. J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 15: Overview

    NOTE: To aid in service and warranty claims, Christie electronically tracks the serial numbers of all modules within a projector. On the warranty card, please record the serial number of the new module installed, as well as the serial number of the defective module.

  • Page 16: Normal Power Up

    Located on slot 2 option card and monitors option card 2 temperature Located on slot 3 option card and monitors option card 3 temperature Located on slot 4 option card and monitors option card 4 temperature J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 17: Errors And Warnings

    3.4.3 Submit an Error Log for Analysis The interrogator log is saved as an encrypted file and is required to be sent to the Christie service department for analysis. Forward the log file via email, to: tech-support@christiedigital.com and provide your name, company name, telephone number, email address and a detailed description of the error that was encountered.

  • Page 18: Lcd Error Messages

    File. Detection Failure for Thermal Sensor. Check cables and Configuration File.” For more information about the HLT command, see the Serial Command (P/N: 020-100224-XX) documentation, available on the Christie web site. J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 19: Order Parts

    4 Parts and Module Replacement This section contains information, instructions and guidelines for the replacement of serviceable parts and modules for the J Series 1000W and 1200W projectors. Order Parts When preparing a replacement part order, provide the following information found on the product license label, located on the back of the projector: •...

  • Page 20: Projector Components

    Section 4: Parts and Module Replacement Projector Components 4.2.1 Exploded View - Projector J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)
  • Page 21 003-120116-XX Front IR Sensor 03-900529-51P Lens Mount Dust Cover 003-102169-XX ILS Lens Mount 003-102163-XX Front Filter Front Filter (1-pack) 003-004117-XX Front Filter (5-pack) 003-003937-XX Feet 03-900528-51P Lamp Contacts 003-000644-XX J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 22: Exploded View - Optical Engine

    Section 4: Parts and Module Replacement 4.2.2 Exploded View - Optical Engine J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)
  • Page 23 Integrator HD 003-100260-XX Integrator WU 003-101511-XX Glass Lens 29mm 003-002550-XX UV Filter 03-900542-51P Integrator Adjustment Knob 03-900534-51P Fold Mirror 03-900531-51P Optical Engine Lens 003-000776-XX Aperture Assembly 003-102167-XX Cold Mirror 03-900535-51P J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 24: Exploded View - Lcd/Keypad

    Christie Service Kit View Label Part # LCD Cover 003-002285-XX LCD 5-inch Module 003-110819-XX Keypad and Membrane 003-002295-XX Keypad Membrane 003-003860-XX Keypad Assembly 003-110818-XX Rear IR Sensor PCB 003-110806-XX J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 25: Index Of Parts And Modules Not Shown

    Kit Bar Locking Handle 003-002580-XX Lens Support Kit 003-100829-XX Convergence Tool Kit 003-000078-XX Cover Lens Set 0.73SX+/0.67HD 003-002837-XX Cover Lens Set 003-002838-XX Cover Lens Set 1.25SX+/1.1HD 003-002841-XX Lens Connector Kit 003-003351-XX J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 26: Replacement Procedures

    Maintenance Action Air Filter 1,000 Replace 1000W lamp module 1,000 to 1, 200 Replace 1200W lamp module 1,000 to 1, 200 Replace All DC fans 500 to 750 Clean J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 27: Projector Part Numbers

    NOTE: Once the card cage bracket is removed, there is a thermal insulator which is not secured. This insulator can be removed or left in place to continue the procedure. J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 28: Remove Fan #4 (Card Cage Cooling Fan)

    Remove the card cage duct. 3. Remove (2) 3 mm hex screws, which secure the fan assembly to the front air intake duct. 4. Disconnect the fan #4 harness. Remove the fan. 4-10 J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 29: Remove Fan #5 (Optical Cooling Fan For Blue And Green Dmd)

    Remove the Air Filter. 4. Remove the card cage. See Remove the Card Cage Assembly. 5. Remove the front air intake duct. See Remove the Front Air Intake Duct. J Series 1000W and 1200W Service Manual 4-11 020-100725-04 Rev. 1 (07-2015)
  • Page 30 15. Remove (4) 3 mm hex screws, which secure the feet to the lamp power supply. NOTE: Set the feet aside to be transferred to the replacement lamp power supply. 4-12 J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 31: Remove The Low Voltage Power Supply (Lvps)

    4. Remove (4) #2 Phillips® screws from the bottom plate of the LVPS. 5. Remove the harness from the LVPS. NOTICE! Make note of which wire goes to which terminal. J Series 1000W and 1200W Service Manual 4-13 020-100725-04 Rev. 1 (07-2015)

  • Page 32: Lamp And Filter Assemblies

    If this filter is not replaced, airflow may become restricted and cause the projector to overheat. Use the filter provided in the Christie approved lamp and filter kit for your specific projector model. See Table 4.5 Lamp and Filter Kits.
  • Page 33 NOTE: If the lock lever cannot be easily turned, then the lamp is not fully inserted. 4. Install the lamp door and secure (2) #2 Phillips® self retaining screws. J Series 1000W and 1200W Service Manual 4-15 020-100725-04 Rev. 1 (07-2015)

  • Page 34: Remove The Lamp Door Interlock Switch

    5. Remove (3) 3 mm hex screws, which secure the lamp exhaust duct. Remove the lamp exhaust duct. 6. Disconnect the temperature sensor #3 harness. 7. Remove the lamp exhaust duct. 4-16 J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 35: Light Engine

    10. Remove (3) light engine cables from the c-clip behind the card cage, as shown below. 11. Remove the red channel light engine cables from the c-clip, as shown below. 12. Remove (3) 3 mm hex screws from the light engine assembly. J Series 1000W and 1200W Service Manual 4-17 020-100725-04 Rev. 1 (07-2015)

  • Page 36: Remove The Engine Communication Cables

    4.7.2 Remove the Engine Communication Cables (30 minutes) 1. Remove the light engine. See Remove the Light Engine. 2. Remove the blue, green and red DMD engine cables from the light engine. 4-18 J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 37: Optical Assemblies

    8. Remove (1) 7/32-inch hex nut from under the integrator at the rear of the assembly. 9. Wear the supplied gloves and gently remove the integrator rod assembly. J Series 1000W and 1200W Service Manual 4-19 020-100725-04 Rev. 1 (07-2015)

  • Page 38: Remove The Shutter Assembly

    4. Remove (2) #1 Phillips® screws, which secure the LiteLOC™ sensor assembly to the fold mirror. Loosen the screw located at the bottom of the LiteLOC™. 5. Pull the LiteLOC™ assembly up and away from the mirror to remove the LiteLOC™ assembly. 4-20 J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 39: Remove The Uv Filter (35-By-2 Mm)

    4. Remove (2) #1 Phillips® countersunk screws, which secure the motor bracket to the light tube. 5. Manually rotate the motor gear as shown, to close the aperture enough to be removed. 6. Remove the contrast aperture assembly. J Series 1000W and 1200W Service Manual 4-21 020-100725-04 Rev. 1 (07-2015)

  • Page 40: Remove The Cold Mirror

    3. With the lens fully inserted and connected, turn it clockwise until the lens release button pops out to indicate the lens is locked in place. 4-22 J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 41: Replace The Lens On An Ils Lens Mount

    4. Let the magnet pull the lens into place. 5. Rotate the lens locking lever clockwise to lock the lens into place. NOTE: The security screws can be added for extra lens retention. J Series 1000W and 1200W Service Manual 4-23 020-100725-04 Rev. 1 (07-2015)

  • Page 42: Pcbs And Electronics

    4.9.3 Remove the Built-In Keypad (12 minutes) 1. Remove the LCD/Keypad Assembly. See Remove the LCD/Keypad Assembly. 2. Remove (7) #2 Phillips® screws from the keypad assembly. 3. Remove the keypad PCB. 4-24 J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 43: Remove The Rear Ir Sensor

    7. Remove (2) #1 Phillips® screws, which secure the AC input mounting bracket to the base plate. Remove the AC input module. J Series 1000W and 1200W Service Manual 4-25 020-100725-04 Rev. 1 (07-2015)

  • Page 44: Remove The Backplane Module (Bpm)

    NOTICE! Make note of which harnesses are routed through which clips. 6. Remove (6) 2.5 mm hex screws, which secure the 3 light engine communication cables. 4-26 J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 45: Remove The Image Processing Card

    1. Loosen (2) #2 Phillips® captive screws on either side of the card. 2. Pull the loosened screws to release the connection to the backplane. 3. Gently slide the card out of the unit. J Series 1000W and 1200W Service Manual 4-27 020-100725-04 Rev. 1 (07-2015)

  • Page 46: Miscellaneous

    9. Pull the card cage towards yourself to release the rear bracket from the fixed guide pins. 10. Lift the card cage assembly out of the unit. NOTE: The LVPS will still be attached to the rear of the card cage. 4-28 J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 47: Remove The Lens Mount

    4. Remove (4) 3 mm hex screws from around the black air intake duct. 5. Disconnect fans #4, #5 and #6, the thermal sensor #1 and the front IR sensor harnesses. Remove the intake duct. J Series 1000W and 1200W Service Manual 4-29 020-100725-04 Rev. 1 (07-2015)

  • Page 48: Covers

    Remove the Top Cover. 2. Remove (2) #2 Phillips® counter sunk screws, which secure the lamp louver. 3. Pull bottom cover housing away from projector and lift out lamp louver. 4-30 J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 49: Remove The Light Engine Louver

    4. Remove the lens bezel from the projector. 5. Remove (6) #1 Phillips® screws that secure the dust shield to the front lens bezel. 6. Remove the dust shield from the front lens bezel. J Series 1000W and 1200W Service Manual 4-31 020-100725-04 Rev. 1 (07-2015)

  • Page 50: Image Adjustments

    Section 4: Parts and Module Replacement 4.12 Image Adjustments Use the following guidelines for safely servicing Christie equipment that needs to remain energized (live) during a service procedure. Only Christie accredited technicians who are knowledgeable about the hazards associated with hazardous voltage, ultraviolet exposure, and high temperatures are authorized to assemble, install, and service Christie equipment.
  • Page 51 4-2(B). Position the setscrews flush with the front face of the lens mount plate and in contact with the inner lens mount plate. This may require adjusting both set screws and cap screws. 10. If further action is required. Repeat step 2. J Series 1000W and 1200W Service Manual 4-33 020-100725-04 Rev. 1 (07-2015)

  • Page 52: Convergence

    NOTICE! Adjusting convergence incorrectly may damage the projector light engine. Convergence should only be adjusted by a Christie accredited service technician. Convergence tool kit required: 003-000078-XX A convergence problem is evident when 1 or more projected colors (red/green/blue) appears mis-aligned when examined with a convergence test pattern.
  • Page 53 2) Adjustments are very delicate. Minimal force is required when adjusting. 3. Tighten (4) lock-down screws. Torque to 8 in-lb. NOTE: Lock-down may affect convergence. Repeat steps 1-3 as needed. J Series 1000W and 1200W Service Manual 4-35 020-100725-04 Rev. 1 (07-2015)

  • Page 54: Fold Mirror

    2) Further adjustment of the fold mirror may be required if all the shadows cannot be eliminated from every corner. 8. Once satisfied with the adjustments, use a 6 mm wrench to carefully tighten the adjustment knob. 4-36 J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)
  • Page 55 5 Interconnections The J Series 1000W and 1200W interconnect drawing illustrates the electrical connections between modules. NOTE: Part numbers are subject to change. J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 57: Interconnect Drawing

    Section 5: Interconnections Interconnect Drawing J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 59: Image Performance

    6 Specifications This section provides detailed specifications for the J Series 1000W and 1200W projectors. Image Performance 6.1.1 Pixel Format 1080p (H × V square pixels) 1920 × 1080 SXGA+ (H × V square pixels) 1400 × 1050 WUXGA (H × V square pixels) 1920 ×...

  • Page 60: Gamma

    Hot lamp exhaust: rear of projector Cool light engine exhaust: lens side and rear of projector 6.2.2 Air Filters (Optional) Filter media types Dust filter Fog filter Filter access Service-interchangeable via access panel J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 61: Dust Sealing

    Lens ILS 2.0-2.8SX+/1.8-2.6HD 118-100113-xx 2.0-2.8 1.8-2.6 1.8-2.6 Zoom Lens ILS 2.8-4.5SX+/2.6-4.1HD 118-100114-xx 2.8-4.5 2.6-4.1 2.6-4.1 Lens ILS 4.5-7.5SX+/4.1-6.9HD 118-100115-xx 4.5-7.5 4.1-6.9 4.1-6.9 Lens ILS 7.5-11.2SX+/6.9-10.4HD 118-100116-xx 7.5-11.2 6.9-10.4 6.9-10.4 J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 62: Automatic Fans

    Must be fast enough that the eye does not notice and sliding effects. Complete operation in less than 0.25 seconds. 6.2.9 Lamps Cermax® Xenon lamp system Lamps are accessed from the rear of the projector J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 63: Status Led

    6 user inter-changeable – hot swapable Number of processor cards 2 user inter-changeable Number of option slots 4, option cards; 1, processor card Arbitrary Gamma User definable gamma curves J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 64: Image Processor Performance

    R/Pr B/Pb Color spaces/signal types YPbPr A/D conversion 10 bits Sampling clock range 13 MHz to 165 MHz (Standard Image Processor) 13 MHz to 330 MHz (Dual Image Processor) J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 65: Twin Hdmi Input

    Color space/Signal types Composite video Component video (SD and ED only) S-video Video Standards NTSC, NTSC 4.43, PAL, PAL M, PAL N, PAL 60, SECAM A/D conversion 10 bits J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 66: Dual 3G/Hd/Sd - Sdi Input

    Modulation (carrier) frequency Dual frequency (38 kHz) 6.5.3 RS-232 Number of ports Connector 1 female 9-pin Dsub (IN) 1 male 9-pin Dsub (OUT) Max bit rate 115.2 kbps Flow control Xon/Xoff J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 67: Rs-422

    Two 5-pin XLR One male (input) and one female (output) DMX Chain Termination Configurable via software 6.5.9 Built-In Keypad and Display Key type Soft-touch keys Display type Graphics LCD backlight J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 68: Power Requirements

    Full rotation allowed about the lamp axis. ±15 degrees max tilt of lamp axis from horizontal. NOTE: Full 1000W lamp power is available only if AC input is greater than 130 VAC 6-10 J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 69: Physical Specifications

    Operating temperature range 5 to 40°C (41 to 104°F) Storage temperature range -40 to 70°C (-40 to 158°F) Humidity range 10% to 80%, non condensing Operating Altitude 10,000 ft maximum J Series 1000W and 1200W Service Manual 6-11 020-100725-04 Rev. 1 (07-2015)

  • Page 70: Accessories And Service Components

    YNF Upgrade 132-110103-XX   AutoSTACK 108-308101-XX   Handle 104-107101-XX   Edge Blending CT 104-102101-XX   Remote IR Sensor 104-106101-XX   Portrait Adapter 118-116109-XX 6-12 J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)

  • Page 71: J Series Menu Tree

    Appendix A: Projector Menus A.1 J Series Menu Tree J Series 1000W and 1200W Service Manual 020-100725-04 Rev. 1 (07-2015)
  • Page 73 Appendix A: Menu Tree J Series 1000W and 1200W Service Manual 020-100725-04 Rev.1 (07-2015)
  • Page 74 Appendix A: Menu Tree J Series 1000W and 1200W Service Manual 020-100725-04 Rev.1 (07-2015)
  • Page 75 Appendix A: Menu Tree J Series 1000W and 1200W Service Manual 020-100725-04 Rev.1 (07-2015)
  • Page 77 Corporate offi ces Worldwide offi ces USA – Cypress Australia Eastern Europe and India Singapore ph: 714-236-8610 ph: +61 (0) 7 3624 4888 Russian Federation ph: +91 (080) 6708 9999 ph: +65 6877-8737 ph: +36 (0) 1 47 48 100 Canada –...

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