Roadster, matrix wu, mirage s+/hd/wu series (173 pages)
Summary of Contents for Christie J series 2.0kW
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J Series 2.0, 2.4, and 3.0kW S e r v i c e M a n u a l 020-100739-01...
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J Series 2.0, 2.4, and 3.0kW S e r v i c e M a n u a l 020-100739-01...
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Projector lamps (See Christie separate lamp program policy). c. Damage caused by use of a projector lamp beyond the recommended lamp life, or use of a lamp supplied by a supplier other than Christie. d. Problems caused by combination of the product with non-Christie equipment, such as distribution systems, cameras, video tape recorders, etc., or use of the product with any non-Christie interface device.
Table of Contents 1: Introduction 1.1 Safety Warnings and Guidelines ....................1-1 1.1.1 Repair Cautions........................1-1 1.1.2 General Precautions ......................1-2 1.1.3 AC /Power Precautions......................1-3 1.1.4 Lamp Precautions ........................1-3 2: Projector Maintenance 2.0.1 Cleaning Projector Components ..................2-1 2.0.2 Inspect Ventilation .......................2-1 2.0.3 Inspect Power Supplies and Power Cords ................2-2 2.0.4 Replace the Filter .........................2-2 2.0.5 Inspect and Clean Optics .....................2-2 2.0.6 Clean the Lens ........................2-3...
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Table of Contents 4.5.12 Remove and Replace the AC Power Switch (3.0kW) ............4-18 4.5.13 Remove and Replace the AC Voltmeter ................4-19 4.5.14 Remove and Replace the Igniter ..................4-19 4.5.15 Remove and Replace the Lamp ..................4-20 4.5.16 Remove and Replace the Lamp Memory Module ............4-23 4.5.17 Remove and Replace the Air Filter...................
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Table of Contents 6.1.5 Gamma..........................6-1 6.1.6 Grayscale/Color Resolution ....................6-2 6.1.7 Color Temperature .......................6-2 6.1.8 Convergence ........................6-2 6.1.9 Blemishes..........................6-3 6.1.10 Pixel Defects ........................6-3 6.2 Feature Set ...........................6-3 6.2.1 Airflow ..........................6-3 6.2.2 Air Filters (Optional) ......................6-3 6.2.3 Dust Sealing.........................6-3 6.2.4 ILS (Intelligent Lens System)....................6-3 6.2.5 Projection Lens Compatibility .....................6-4 6.2.6 Automatic Fans ........................6-4 6.2.7 Constant Lamp Output Management ...................6-4...
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Table of Contents 6.9.1 Temperature/Humidity/Altitude..................6-10 6.10 Accessories and Service Components ..................6-11 6.11 Regulatory..........................6-11 6.11.1 Safety ..........................6-11 6.11.2 Electro-Magnetic Compatibility ..................6-12 6.11.3 Environmental ........................6-12 6.11.4 Marking ..........................6-12 A: Appendix Projector Menus A.1 J Series Menu Tree........................A-1 J Series 2.0, 2.4, and 3.0kW Service Manual 020-100739-01 Rev.
This manual provides information and procedures for servicing the J Series 2.0, 2.4, and 3.0kW projectors. This manual assumes a familiarity with J Series functionality. Only accredited Christie technicians who are knowledgeable about the hazards associated with high-voltage, ultraviolet exposure, and the high temperatures generated by the projector lamp are authorized to assemble, install, and service projectors.
Position all cables where they cannot contact hot surfaces or be pulled or tripped over. WARNING All installation and maintenance procedures must be performed by a Christie accredited service technician. WARNING Projector must be operated in an environment that meets operating specifications, as...
Use only lamps supplied by Christie. Lamp Replacement Procedure WARNING Table 4.2 Select the correct wattage lamp supplied by Christie. See . Read the lamp replacement procedure in its entirety before proceeding. WARNING A Christie accredited service technician must perform lamp replacement.
COMPONENT PREVENTATIVE MEASURES HOW TO CLEAN Lamp Wear protective clothing approved by Christie, Remove fingerprints or dirt with pure and handle by the ends only. Never grip the glass isopropyl alcohol and a clean lint-free cloth. portion of the lamp. NOTE: Any fingerprints will reduce output quality and shorten lamp life.
Ensure that you are using a power cord, power plug, and socket that is rated for your location. You should never open or repair a failed power supply. If a power supply fails, contact Christie support and request a replacement.
Section 2: Service Guidelines 2.0.6 Clean the Lens A small amount of dust or dirt on the lens has minimal effect on image quality. To avoid the risk of scratching the lens, clean only if absolutely necessary. Remove Dust: 1. Brush most of the dust off with a camel hair brush or use a dust-free blower. 2.
6. Check source reliability. Switch sources if possible. 7. Ensure cables are connected and not damaged. 3.0.1 Contact Technical Support You can contact Christie technical support by telephone or by email: Telephone: 1-800-221-8025 Email: tech-support@christiedigital.com (email support is only available in North America) Temperature Sensor Locations Table 3.1 - Temperature Sensor Interface...
Section 3: Troubleshooting Projector LED Status Indicators The color of the keypad key indicates the state: • Amber indicates funcionality that affects the displayed image. • Blue indicates functionality that does not affect the displayed image. • Off—the key is disabled. Table 3.2 - Startup Time Chart Time (approx.) Rear Status LEDs...
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Section 3: Troubleshooting 2. Enable File Download Prompting a. Open Windows Explorer. a. Click Tools > Internet Options. b. Click Security on the Properties tab. c. Click Internet in the Select a zone to view or change security settings list. d.
Section 3: Troubleshooting 3.3.3 Submit an Error Log for Analysis The interrogator log is saved as an encrypted file and is required to be sent to the Christie Service Department for analysis. NOTE: Please allow for a 24 hour response time.
4 Parts and Module Replacement Ordering Parts When ordering replacement parts provide the following information found on the product license label: • Christie part number for each item • Projector model • Projector serial number • Manufacture date Table 4.1 Technical Support Contact Information...
Section 4: Parts and Module Replacement Available Replacement Parts and Modules This table lists the replacement J Series projector parts and accessories that are available for order: EXPLODED CHRISTIE SERVICE KIT PART NAME/DESCRIPTION VIEW LABEL PART # Panel Driver 003-111506-XX...
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Section 4: Parts and Module Replacement EXPLODED CHRISTIE SERVICE KIT PART NAME/DESCRIPTION VIEW LABEL PART # Integrator SX+ 003-000861-XX Integrator HD 003-100261-XX Integrator WU 003-101546-XX Glass Lens 29 mm 003-002550-XX Window Glass 60x2 mm 03-900548-51P Cold Mirror 03-900535-51P Integrator Adjustment Knob...
Section 4: Parts and Module Replacement Remove and Replacement of Parts 4.5.1 Remove and Replace the Liquid Cooling Module 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b.
Section 4: Parts and Module Replacement 9. Install the new LCM. a. Lubricate the radiator hose connector o-ring with a small amount of coolant. b. Install the hose connector straight onto the mating connector. Do not tilt the connector or it will damage the o-ring.
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Section 4: Parts and Module Replacement 8. Remove the 2 screws at bracket-to-baseplate points. 9. Remove the 4 screws at bracket-to-lamp housing points. 10. Disconnect the harness for 2.0, 2.4, and 3.0kW: a. AC relay and capacity cable from terminal block (TB) and Ground (G). b.
Section 4: Parts and Module Replacement 4.5.3 Remove and Replace Anode Fan (2.0 & 2.4kW Only) 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2.
Section 4: Parts and Module Replacement 4. Remove the lens side cover: a. Loosen the 6 quick-release screws for the side cover. b. Remove the cover and set it aside. 5. Remove the lens side small cover that sits behind the handle: a.
Section 4: Parts and Module Replacement 7. Remove the 2 screws and washers securing the fan. 8. Remove the fan assembly. 9. Install the card cage cooling fan. 4.5.6 Remove and Replace the Prism Fan 1. Power down the projector: a.
Section 4: Parts and Module Replacement 4.5.7 Remove and Replace the Red Channel Cooling Fan 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2.
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Section 4: Parts and Module Replacement 5. Remove the shield ground screw. NOTE: Located at the end of the ballast for the 2.4kW and 3.0kW and at the top of the ballast for the 1.9kW projector. 6. Remove and retain the screws, flat washers, and lock washers from the (white) Cathode and (black) Anode terminals.
Section 4: Parts and Module Replacement 4.5.9 Remove and Replace the Low Voltage Power Supply (LVPS) 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2.
Section 4: Parts and Module Replacement 4.5.10 Remove and Replace the AC Line Filter 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2.
Section 4: Parts and Module Replacement a. Disconnect the 3 AC line filter connectors. 9. Remove the AC line filter. 10. Install the new AC line filter. 4.5.11 Remove and Replace the AC Power Switch (2.0kW & 2.4kW) 1. Power down the projector: a.
Section 4: Parts and Module Replacement 5. Disconnect the 4 AC switch connectors. 6. Unlock and remove the AC power switch. 7. Install the new AC power switch. 4.5.12 Remove and Replace the AC Power Switch (3.0kW) 1. Power down the projector: a.
Section 4: Parts and Module Replacement 4.5.13 Remove and Replace the AC Voltmeter 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2.
Section 4: Parts and Module Replacement 5. Remove the screw and lock washer securing the igniter. 6. Remove the igniter assembly. 7. Remove the three remaining terminal connections 8. Install the igniter. 4.5.15 Remove and Replace the Lamp Replacement Lamp Part Numbers WARNING Always power down and unplug the projector prior to servicing.
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Section 4: Parts and Module Replacement Table 4.2 Roadster S+22K-J 132-016119-xx 3.0 kW 003-000306-xx Mirage S+22K-J 132-016120-xx Roadster HD20K-J 132-017110-xx Mirage HD20K-J 132-017121-xx Roadster WU20K-J 132-018111-xx Mirage WU20K-J 132-018122-xx Matrix WU20K-J 132-018133-xx 1. Turn the lamp and projector off. Allow the projector to cool for a minimum of 5 minutes. 2.
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Section 4: Parts and Module Replacement 7. Install the lamp module: a. Align the base plate of the new lamp module with the alignment guides in the projector. b. Slide the lamp module into the projector until resistance increases. c. Verify the lamp is aligned with the lamp alignment marks. 8.
Section 4: Parts and Module Replacement 9. Close the lamp door and tighten the captive screws. 10. Record the lamp serial number: a. Click Menu > Advanced Setup > Lamp History. b. Click Add Lamp. c. Complete the fields in the Add Lamp dialog. d.
Section 4: Parts and Module Replacement 4.5.17 Remove and Replace the Air Filter 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2.
Section 4: Parts and Module Replacement 8. Remove the 6 screws securing the red (P84), green (P85), and blue (P86) satellite cable connections to the panel driver. 9. Remove the 3 screws securing the light engine base plate to the optical assembly. 10.
Section 4: Parts and Module Replacement 4. Remove the retention clip from the top of the foot. 5. Unscrew the foot and remove it from the projector. 6. Insert the threaded end of the replacement foot in the mounting hole and turn until tight. 7.
Section 4: Parts and Module Replacement 4.5.21 Remove and Replace the Rear IR Sensor 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2.
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Section 4: Parts and Module Replacement 3. Remove the six lens mount dust boot screws. 4. Remove the front cover: a. Remove the 6 quick-release screws holding the front skin and then remove it and set it aside. 5. Disconnect the 5 lens mount harnesses from the lens mount. 6.
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Section 4: Parts and Module Replacement 9. Install the lens mount handle: a. Apply Loctite® to the new set screw. b. Insert the set screw into the handle shaft and turn it clockwise two full turns. c. Position the handle mount dowel with the flat surface facing up. d.
Section 4: Parts and Module Replacement 4.5.23 Remove and Replace the Thermal Sensor / Keypad Harness Assembly 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2.
Section 4: Parts and Module Replacement 4.5.25 Remove and Replace the Integrator Rod Assembly 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2.
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Section 4: Parts and Module Replacement 3. Disconnect the LiteLOC sensor harness. 4. Remove the 2 screws securing the LiteLOC sensor and then loosen the bottom screw. 5. Remove the 4 screws. 6. Remove the fold mirror by handling only the edges. 7.
Section 4: Parts and Module Replacement 4.5.27 Remove and Replace the Shutter Assembly 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2.
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Section 4: Parts and Module Replacement 2. Remove the lens side cover: a. Loosen the 6 quick-release screws. b. Remove the cover and set it aside. 3. Remove the 3 screws securing the heat sink. 4. Open the lamp door and the lamp module handle. 5.
Section 4: Parts and Module Replacement 4.5.29 Remove and Replace the Contrast Aperture Assembly 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2.
Section 4: Parts and Module Replacement 3. Disconnect the LiteLOC harness. 4. Replace LiteLOC assembly: a. Remove the 2 top screws securing the LiteLOC assembly to the optical assembly and then loosen the bottom center screw. b. Remove the LiteLOC assembly. 5.
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Section 4: Parts and Module Replacement 4. Remove the 3 screws securing the heat sink. 5. Remove the 4 screws securing the integrator housing to optical housing. 6. Loosen the 2 quick release screws on the lamp door. 7. Loosen the screw holding the lamp module handle. 8.
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Section 4: Parts and Module Replacement 10. Remove the 3 screws securing the panel and then slide the light tube away from the lens. 11. Put on a pair of nitrile gloves and then remove the 3 screws and metal clips securing the optical window. 12.
Section 4: Parts and Module Replacement 4.5.32 Remove and Replace the Panel Driver 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2.
Section 4: Parts and Module Replacement 9. Disconnect all cable connections. 10. Remove the 8 standoffs securing the GPIO, RS-232IN, RS-232OUT, and RS-422 communication connectors to the front faceplate. 11. Remove the 13 screws securing the panel driver board. 12. Remove the SIPC or DIPC. See Remove and Replace the Input Module.
Section 4: Parts and Module Replacement 7. Open the 4 retaining clips to release the CLB PC board. 8. Remove the CLB PC board. 9. Install the new CLB PC board. 4.5.35 Remove and Replace the AC Relay Module 1. Power down the projector: a.
Section 4: Parts and Module Replacement 4.5.36 Remove and Replace the LCD Display 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2.
Section 4: Parts and Module Replacement 9. Remove the 4 front face plate screws. 10. Remove the 3 screws securing the plate underneath the front face plate. 11. Remove the 4 screws securing the middle input guide and then remove it. 12.
Section 4: Parts and Module Replacement 4.5.39 Remove and Replace the Input Module 1. Unscrew the 2 captive screws. 2. Slide the input module out. 3. Install the new input module. 4.5.40 Remove the Lens 1. Remove and set aside the red security screws on lens plate models (if used). 2.
Section 4: Parts and Module Replacement 4.5.41 Install the Lens 1. Remove the rear lens cap from the lens. 2. Rotate the lens locking clamp to the OPEN position. 3. Install the lens straight into the lens mount opening all the way back, without turning. Make sure the lens connector lines up with the connector on the projector.
Section 4: Parts and Module Replacement 4. Remove the lamp interlock switch. 5. Install the new lamp interlock switch. 4.5.43 Remove and Replace the Card Cage CAUTION Observe all ESD precautions when handling any of the PCBs in the projector. 1.
Section 4: Parts and Module Replacement Boresight Alignment 1. Display the Boresight Test Pattern: a. Press Test on the projector keypad. b. Press the Up key until Boresight displays. c. Press Enter. 2. Focus the image on cross-hair pattern I. Evaluate the focus on cross-hair image II and III. If all 3 images are in focus, no further action is required.
Section 4: Parts and Module Replacement 5. Tighten the setscrews so they will not shift and then check the boresight again. Fold Mirror Adjustment If a corner or edge of the image is missing, the fold mirror might be misaligned with the optical system. To correct this issue: 1.
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Section 4: Parts and Module Replacement 8. Move the knob up and down to square the integrator rod to the projector. Make sure that all the shadows at each corner disappears and take care to maintain the best focus on the shadowed edge while performing this adjustment.
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5 Interconnections This diagram illustrates the electrical connections between internal electronic components. NOTE: Part numbers are subject to change. J Series 2.0, 2.4, and 3.0kW Service Manual 020-100739-01 Rev. 1 (01-2012)
Section 5: Interconnections INTERCONNECT DRAWING 1900W & 2400W 1900W & 2400W 2400W / 3000W ONLY ONLY! ONLY! 001-111578-xx 2400W / 3000W ONLY To AC Lamp Blower L Line Filter To LVPS L 001-100063-02 To AC 2400W: 001-111679-xx 016-104176-xx 3000W: n/a (built in) 001-111577-xx 001-111609-01 Terminal Block &...
6 Specifications This section provides detailed J Series specifications Image Performance 6.1.1 Pixel Format 1080p (H x V square pixels) 1920 x 1080 SXGA+ (H x V square pixels) 1400 x 1050 WUXGA (H Save square pixels) 1920 x 1200 6.1.2 Nominal Brightness Projector Base Model Lamp Power...
Section 6: Specifications 6.1.6 Grayscale/Color Resolution Resolution 10 bits (non-linear) min. (Gamma encoded) 6.1.7 Color Temperature White Default CCT 7250K ±950K Range of Adjustment 3200 K - 9300 K Tracking (deviation from normal over full ±500 K max range from 10 – 100 IRE) Stability (during rated lamp life) ±500 K max 6.1.8 Convergence...
Section 6: Specifications 6.1.9 Blemishes Red screen No blemishes Green screen No blemishes Blue screen No blemishes White screen No blemishes Black screen No blemishes 6.1.10 Pixel Defects 0 bright, up to 1 dark Green 0 bright, 0 dark Blue 0 bright, up to 2 dark non-adjacent Feature Set 6.2.1 Airflow...
Section 6: Specifications 6.2.5 Projection Lens Compatibility Lens type Reverse Telecentric Internal-focus Motorized zoom and focus with position feedback NOTE: Calculated Throw distance values are subject to a ±5% lens tolerance Lens Throw Ratio Throw Ratio Lens Description Part Number SXGA+ WUXGA Lens ILS 0.73:1SX+/0.67:1HD...
Section 6: Specifications 6.2.8 Shutter Open Light transmitted to projection lens Closed All light blocked - no light on screen 6.2.9 Lamps Ushio Xenon bubble lamp system Lamps are accessed from the rear of the projector 6.2.10 Status LED Status LEDs LED STATES Lamp Off –...
Section 6: Specifications 6.4.3 Dual Link DVI Input Connectors 1 dual link DVI-I 1 analog 15-pin VGA Color spaces/signal types HDCP support A/D conversion 10 bits for single link DVI input 8 bits for dual link DVI inputs Frequency 165 MPixel/s analog 330 Mpix/s Dual link DVI (requires DIPC) 6.4.4 Video Decoder Input Connectors...
Section 6: Specifications 6.5.3 RS-232 Number of ports Connector 1 female 9-pin Dsub (IN) 1 male 9-pin Dsub (OUT) Max bit rate 115.2 kbps Flow control Xon/Xoff 6.5.4 RS-422 Number of ports Connector 1 female 9-pin Dsub Max bit rate 115.2 kbps Power output 12 V ±5% @ 400mA maximum...
Section 6: Specifications Power Requirements Parameter Lamp Power Requirement Rated Voltage 3000W 200 VAC - 240 VAC 2400W 200 VAC - 240 VAC 1900W 200 VAC - 240 VAC Rated Current 3000W 20 A 2400W 16 A 1900W 14 A Line Frequency 50/60 Hz AC Input Coupler...
Section 6: Specifications 6.10 Accessories and Service Components Product Name Part Number Sold With Sold Product Separately Analog Input 108-309101-XX Dual Link DVI Input 108-312101-XX Video Decoder Input 108-310101-XX Dual 3G/HD/SD-SDI Input Card 108-313101-XX Twin HDMI Input 108-311101-XX DMX512 Interface 108-314101-XX Dust Filter Fog Filter...
A Appendix Projector Menus A.1 J Series Menu Tree J Series 2.0, 2.4, and 3.0kW Service Manual 020-100739-01 Rev. 1 (01-2012)
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Appendix A: Menu Tree J Series 2.0, 2.4, and 3.0kW Service Manual 020-100739-01 Rev.1 (01-2012)
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Appendix A: Menu Tree J Series 2.0, 2.4, and 3.0kW Service Manual 020-100739-01 Rev.1 (01-2012)
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Appendix A: Menu Tree J Series 2.0, 2.4, and 3.0kW Service Manual 020-100739-01 Rev.1 (01-2012)
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Corporate offi ces Worldwide offi ces USA – Cypress United Kingdom Eastern Europe Singapore Japan ph: 714-236-8610 ph: +44 118 977 8000 ph: +36 (0) 1 47 48 100 ph: +65 6877-8737 ph: 81-3-3599-7481 Canada – Kitchener France Middle East Beijing South Korea ph: 519-744-8005...