Suzuki VLR1800 Service Manual page 400

1K-5 Exhaust System:
11) Remove the EXCV cables (3) by removing the lock-
nuts (4).
12) Disconnect the EXCV cables (3) from the EXCV
pulley (5).
4
Installation
CAUTION
!
The cable slots of EXCVA pulley must be
located adjustment position.
1) Connect the EXCV cable No. 1 (22H0CL) (1) and
No. 2 (22H0OP) (2) to the EXCV pulley.
NOTE
The EXCV cables are identified by the letters.
No. 1 cable (1): 22H0CL
No. 2 cable (2): 22H0OP
2) Adjust the clearance "a" between the adjuster end
and EXCV pulley.
1
" a "
"a": 4 mm (0.16 in) and more
3
5
I822H11B0008-03
2
" a "
I822H11B0009-01
3) Adjust the inner cable length "b" of No. 1 cable in 44
– 45 mm (1.73 – 1.77 in) by turning the adjuster (3),
then tighten the lock-nuts (4).
1
3
4
4) Make the No. 2 cable straight and turn in the cable
adjuster (5) fully.
5) Adjust the inner cable length "c" of the No. 2 cable in
60 – 61 mm (2.36 – 2.40 in) by turning the adjuster
(6), then tighten the lock-nuts (7).
6) Connect the EXCV cables (1) and (2) to the EXCVA
pulley (8).
7) Check the EXCVA to adjustment position. Refer to
"Exhaust Control System Construction (Page 1K-2)".
CAUTION
!
Do not use the adjustable wrench to turn
EXCVA pulley so as not to cause damage to
the internal gear of EXCVA.
" b "
I822H11B0010-02
" c"
6
7
5
" a "
I822H11B0011-03