Suzuki VLR1800 Service Manual page 67

Crankshaft Thrust Clearance Inspection and
Selection .........................................................1D-90
Balancer Driven Gear Disassembly and
Assembly ........................................................1D-92
Balancer Shaft Parts Inspection........................1D-94
Specifications.....................................................1D-95
Service Data .....................................................1D-95
Tightening Torque Specifications......................1D-97
Special Tools and Equipment ...........................1D-98
Recommended Service Material .......................1D-98
Special Tool ......................................................1D-99
Engine Lubrication System .................... 1E-1
Precautions........................................................... 1E-1
Precautions for Engine Oil .................................. 1E-1
Schematic and Routing Diagram........................ 1E-1
Engine Lubrication System Chart Diagram ......... 1E-1
Diagnostic Information and Procedures............ 1E-2
Engine Lubrication Symptom Diagnosis ............. 1E-2
Oil Pressure Check ............................................. 1E-2
Repair Instructions .............................................. 1E-3
Engine Oil and Filter Replacement ..................... 1E-3
Engine Oil Level Inspection ................................ 1E-3
Oil Pan / Oil Strainer / Oil Pressure Regulator
Removal and Installation................................... 1E-3
Oil Pressure Regulator / Oil Strainer
Inspection.......................................................... 1E-5
Oil Cooler Removal and Installation.................... 1E-6
Oil Pressure Switch Removal and Installation .... 1E-7
Oil Pressure Switch Inspection ........................... 1E-7
Oil Jet Removal and Installation ......................... 1E-7
Oil Jet / Oil Gallery Jet Inspection ....................... 1E-9
Oil Pump Removal and Installation ..................... 1E-9
Oil Pump Inspection .......................................... 1E-10
Specifications..................................................... 1E-11
Service Data ..................................................... 1E-11
Tightening Torque Specifications...................... 1E-11
Special Tools and Equipment ........................... 1E-12
Recommended Service Material ....................... 1E-12
Special Tool ...................................................... 1E-12
Engine Cooling System ...........................1F-1
Precautions........................................................... 1F-1
Precautions for Engine Cooling System.............. 1F-1
Precautions for Engine Coolant .......................... 1F-1
General Description ............................................. 1F-1
Engine Coolant Description ................................ 1F-1
Schematic and Routing Diagram........................ 1F-2
Cooling Circuit Diagram ...................................... 1F-2
Water Hose Routing Diagram ............................. 1F-3
Diagnostic Information and Procedures............ 1F-4
Engine Cooling Symptom Diagnosis................... 1F-4
Repair Instructions .............................................. 1F-4
Cooling Circuit Inspection ................................... 1F-4
Radiator Cap Inspection ..................................... 1F-5
Radiator Inspection and Cleaning ....................... 1F-5
Radiator / Cooling Fan Motor Removal and
Installation ......................................................... 1F-5
Water Hose Inspection........................................ 1F-6
Water Hose Removal and Installation................. 1F-7
Radiator Reservoir Tank Inspection.................... 1F-7
Radiator Reservoir Tank Removal and
Installation ......................................................... 1F-8
Cooling Fan Inspection ....................................... 1F-8
Cooling Fan Relay Inspection ............................. 1F-9
ECT Sensor Removal and Installation ................ 1F-9
ECT Sensor Inspection ....................................... 1F-9
Thermostat Removal and Installation.................. 1F-9
Thermostat Inspection....................................... 1F-10
Water pump Components ................................. 1F-11
Water Pump Removal and Installation.............. 1F-12
Water Pump Disassembly and Assembly ......... 1F-13
Water Pump Related Parts Inspection .............. 1F-16
Specifications ..................................................... 1F-17
Service Data...................................................... 1F-17
Tightening Torque Specifications...................... 1F-17
Special Tools and Equipment ........................... 1F-18
Recommended Service Material ....................... 1F-18
Special Tool ...................................................... 1F-18
Fuel System ............................................. 1G-1
Precautions.......................................................... 1G-1
Precautions for Fuel System .............................. 1G-1
General Description ............................................ 1G-2
Fuel System Description .................................... 1G-2
Diagnostic Information and Procedures ........... 1G-3
Fuel System Diagnosis ...................................... 1G-3
Repair Instructions ............................................. 1G-4
Fuel Pressure Inspection ................................... 1G-4
Fuel Pump Inspection ........................................ 1G-4
Fuel Discharge Amount Inspection .................... 1G-5
Fuel Pump Relay Inspection .............................. 1G-6
Fuel Hose Inspection ......................................... 1G-6
Fuel Level Gauge Inspection ............................. 1G-6
Fuel Level Indicator Inspection .......................... 1G-6
Fuel Level Indicator Switch (Thermistor)
Inspection......................................................... 1G-6
Fuel Tank Construction ...................................... 1G-7
Fuel Tank Removal and Installation................... 1G-8
Fuel Pump Components .................................... 1G-9
Fuel Pump Assembly / Fuel Level Gauge
Removal and Installation................................ 1G-10
Fuel Pump Disassembly and Assembly........... 1G-11
Fuel Mesh Filter Inspection and Cleaning........ 1G-12
Fuel Injector / Fuel Delivery Pipe Removal
and Installation ............................................... 1G-13
Fuel Injector Inspection and Cleaning.............. 1G-13
Specifications .................................................... 1G-13
Service Data..................................................... 1G-13
Tightening Torque Specifications..................... 1G-13
Special Tools and Equipment .......................... 1G-14
Recommended Service Material ...................... 1G-14
Special Tool ..................................................... 1G-14
Ignition System ........................................ 1H-1
Schematic and Routing Diagram ........................1H-1
Ignition System Diagram .....................................1H-1
Table of Contents 1-iii