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No part of this manual may be reproduced in any form (printed, photocopy, microfilm or any other process) or processed, duplicated or distributed by means of electronic systems without written permission of Hans Turck GmbH & Co. KG, Muelheim an der Ruhr. Subject to alterations without notice...
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Warning! Before commencing the installation Disconnect the power supply of the device. Ensure that devices cannot be accidentally restarted. Verify isolation from the supply. Earth and short circuit. Cover or enclose neighboring units that are live. Follow the engineering instructions of the device concerned. Only suitably qualified personnel in accordance with EN 50 110-1/-2 (VDE 0 105 Part 100) may work on this device/system.
IO-Link - the fieldbus-independent communication interface ......... 2-2 General technical information......................2-2 Transmission media........................2-3 Fieldbus integration ........................2-4 IO-Link and FDT/DTM........................2-4 Technical features Function ........................... 3-2 Technical data........................3-3 Connection possibilities....................3-7 Fieldbus connection ........................3-7 Supply voltage ..........................3-7 M12-connector for IO-Link ......................3-7 D301171 - IO-Link master 1108...
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Description of user data for acyclic services ..............3-24 Gateway Application Instance, Slot 0...................3-24 Module Application Instance, Slot 1.....................3-24 Connection to a Siemens Step 7 - usage of the TURCK-example program Introduction ........................4-2 Electronic Device Data Sheets (GSD)................4-3 Application example with Siemens PLC and FB 102 (IO-Link CALL) ........
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Electromagnetic compatibility (EMC) ................6-5 Ensuring electromagnetic compatibility ..................6-5 Grounding of inactive metal components ..................6-5 PE connection..........................6-5 Shielding of cables .........................6-6 Potential compensation ........................6-7 Switching inductive loads .......................6-7 Index D301171 - IO-Link master 1108...
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About this Manual Documentation Concept ......................2 Description of Symbols Used ....................3 Overview ..........................4 Prescribed Use ..........................4 Notes Concerning Planning /Installation of this Product..............4 D301171 - IO-Link master 1108...
The following chapters contain a short IO-Link description, exact information about function and structure of the IO-Link master as well as information concerning the connection to auto- mation devices and the different possibilities of parameterization for the master and the connected IO-Link sensors.
This sign can be found next to all general notes that supply important information about one or more operating steps. These specific notes are intended to make operation easier and avoid unnecessary work due to incorrect operation. D301171 - IO-Link master 1108...
Notes Concerning Planning /Installation of this Product Warning All respective safety measures and accident protection guidelines must be consid- ered carefully and without exception. D301171 - IO-Link master 1108...
– Ident. number ..........................8 GSD files ............................8 Short Description of PROFIBUS-DPV1 .................9 General .............................. 9 Acyclic data transfer .......................... 9 DPV1-functions..........................9 DPM1 versus DPM2 .......................... 9 Addressing the data using acyclic services..................10 D301171 - IO-Link master 1108...
PROFIBUS-DP (Decentral Periphery) is designed for data transfer between the control and the input/output level. TURCK BL20 stations support PROFIBUS-DP. PROFIBUS-DP is the speed-optimized PROFIBUS version, specially designed for communi- cation between automation devices and decentralized peripheral devices. PROFIBUS-DP is suited to replace cost-intensive parallel signal transmission via digital and analogue sensors and actuators.
93,75 kbps 1200 m 187,5 kbps 1000 m 500 kbps 400 m 1.5 Mbps 200 m 12 Mbps 100 m Attention The maximum number of 32 bus nodes may not be exceeded without a repeater. D301171 - IO-Link master 1108...
RS485 standards. The data transmission rate is 12 Mbps max. Note Premoulded PROFIBUS-DP cables simplify network installation, shorten set-up times and reduce wiring errors. TURCK offers an extensive and varied product spectrum for this purpose. The ordering information on the available cable types can be taken from the respec- tive product catalogue.
The DPM1 is in the data transfer phase. During cyclic data exchange the inputs of the DP slaves are read and the output information is transferred to the DP slaves (the green I/O LED illuminates). D301171 - IO-Link master 1108...
PROFIBUS-DP applies certain mechanisms to monitor the DP master and the DP slaves. These can be described as time monitoring functions. The monitoring interval is determined during system configuration. D301171 - IO-Link master 1108...
I/O data volume, transmission rates, revi- sion status etc. This GSD file is needed to configure the station within the PROFIBUS-DP system. The GSD files can be downloaded via the TURCK website under www.turck.com. D301171 - IO-Link master 1108...
The new Class2-master is generally an engineering tool which is used for the acyclic data transfer. The protocol cycle of the DPV1-functions on the fieldbus depends on the use of a Class1- or a Class2-master. D301171 - IO-Link master 1108...
Each data block can have a maximum size of 240 bytes. In case of a successful data access, the slave sends a positive answer. If the data access failed, a negative answer which classifies the problem precisely is sent. 1-10 D301171 - IO-Link master 1108...
The operating modes available for selection are the standard switch mode and the commu- nication mode. Figure 2: Communica- tion without IO-Link Industrial Ethernet Control Communication Fieldbus Decentralised Periphery D301171 - IO-Link master 1108...
(FDT/DTM, …) IO-Link and FDT/DTM FDT enables a fieldbus and system independent engineering environment to be set up. Generic DTMs allow any type of sensor and actuator to be integrated easily in the system. D301171 - IO-Link master 1108...
IO-Link mode (IOL) or the standard IO mode (SIO). In the PLC’s Hardware Configuration the SDPX-IOL4-0001 is treated as a modular slave with 5 modules. Slot 1 represents the IO-Link master module (IOLMM), slots 2 to 5 the IO-Link devices.
Max. input current 6 mA – Inputs (IO-Link mode) Pin 4 Parameterization: GSD, function block and FDT/DTM support of IO-Link specification V1.0 Synchronization port spanning synchronization possible Diagnostics mapping of the IO-Link-diagnostics into the DP-diagnostics D301171 - IO-Link master 1108...
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Shock resistance acc. to IEC 68-2-27 18 shocks, semi-sinusoidal 15 g threshold/11 ms, each in ±-direction per space coordinate Repetitive shock resistance acc. to 1000 shocks, semi-sinusoidal 25 g threshold/ IEC 68-2-29, 6 ms, each in ±-direction per space coordinate D301171 - IO-Link master 1108...
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This device can cause radio disturbances in residential areas and in small industrial areas (residential, business and trading). In this case, the operator can be required to take appropriate measures to suppress the disturbance at his own cost. D301171 - IO-Link master 1108...
DIN IEC 68-2-30, temperature +55 °C / 131 °F, dura- tion 2 cycles every 12 h; device in use Pollution severity according to IEC 664 (EN 61 131-2) Protection class according to IP67 IEC 529 D301171 - IO-Link master 1108...
In case of more complex sensors, PIN 2 can for example be used as an input for a sensor switching point. Figure 7: Pin assignment 1 = 24 VDC 2 = Input of the M12- 3 = GND female connec- 4 = C/Q (IO-Link) 5 = n.c. tors C0...C3 D301171 - IO-Link master 1108...
Technical features Address setting At the IO-Link master, the addressing on PROFIBUS-DP is done via 2 decimal rotary coding switches. A maximum of 99 addresses (01 to 100) can be allocated, whereas switch position 01 corre- sponds to address "1" and switch position 00 to address "100".
PD valid channel 5 (port 3) 0 process data (PD) valid at "1" PD valid channel 6 (port 4) 0 process data (PD) valid at "1" PD valid channel 7 (port 4) 0 process data (PD) valid at "1" D301171 - IO-Link master 1108...
– Flashes in case of a channel flashing error together with the 0,5 Hz respective channel LEDs Red, Hardware error – The device has to be flashing, changed. Please contact 4 Hz your TURCK contact person. 3-10 D301171 - IO-Link master 1108...
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– wire break, parameter error or error at the connected device Yellow Port in SIO-mode: active input signal at PIN 4 LEDs PIN 2: no input signal 1, 3, Yellow PIN 2: active input signal 5, 7 D301171 - IO-Link master 1108 3-11...
Technical features Diagnostic messages/ status messages via software The diagnosis telegram of the IO-Link master SDPX-IOL4-0001 contains the following types of diagnostic messages: Length Remark Table 9: Diagnostics for DP standard diagnosis 5 byte the SDPX Channel specific diagnosis 3 byte...
0×05 Length of the diagnostic message Byte 1 Type 0×A0 Manufacturer specific Byte 2 Slot 0x01 Slot of the IO-Link master module (IOLMM) Byte 3 Specifier 0×00 Byte 4 Data_byte0 diagnostic message Bit 0: UB_TOO_LOW Bit 1: UB_TOO_HIGH Bit 2: UL_TOO_LOW Bit 3: UL_TOO_HIGH Bit 4...7: reserved...
Technical features IO-Link events Note The TURCK IO-Link master interprets IO-Link event-diagnostics sent by the device and displays them as plaintext-diagnostic message in the PLC-software. Figure 9: Example for the interpretation of IO-Link events Error codes acc. to PROFIBUS-DPV1 The following channel-specific error codes acc. to PROFIBUS-DP are generated by the IO- Link master SDPX-IOL4-0001: Value (dec.)
Siemens PLC. Entries in the GSD-file The GSD-file shows the IO-Link master as a modular slave with a maximum number of 5 modules, whereas module/ slot 1 is always the IO-Link master (IOLMM = IO-Link master module).
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IO-Link sensors or as standard IO-port (SIO) for the connection of simple digital sensors. Figure 10: IO-Link- master in the GSD-file A entries for IO-Link- devices B entries for the usage of ports in SIO-mode 3-16 D301171 - IO-Link master 1108...
GSD-file Configuration in IO-Link mode IO-Link sensors from TURCK are defined as individual entries in the GSD-file and can thus be directly selected for the ports as sensors in IO-Link mode. Devices of third-party-manufacturers have to be configured as generic sensors (Generic In x byte/ Generic Out x byte) according to their process data width.
Technical features Configuration in SIO-mode If a TURCK-sensor is to be used in SIO-mode, it has also to be configured in SIO-mode (see blow). The GSD-file also contains entries for the usage of TURCK-sensors in SIO-mode which means, they can thus be directly selected for the ports as well.
Parameterization Parameterization In the configuration software, the IO-Link master is shown as modular slave with a IO-Link master module (IOLMM) at Slot 1 and four IO-Link devices at slot 2 to slot 5. Depending on the connected sensor and on the desired function of the slot, the IO-Link devices are either defined as special TURCK IO-Link sensor (e.g.
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0000 1111 = 1.5 ms 0011 1111 = 6.3 ms – Steps 0.4 ms: 0010 0000 = 6.4 ms 0111 1111 = 31.6 ms – Steps 1.6 ms: 1000 0000 = 32.0 ms 1011 1111 = 132.8 ms 3-20 D301171 - IO-Link master 1108...
Generic IO-Link devices Note Sensors which are not part of the IO-Link master’s GSD-file (e.g. sensors from 3rd- party-manufaturers) are treated as generic IO-Link devices. Please observe, that the selected data width in the hardware configurator has to be ≥...
Parameter in subindex 1 Parameter settings for the sensor’s subindices. Parameter in subindex 12 IO-Link sensors from TURCK The IO-Link TURCK sensors are integrated in the GSD-file of the SDPX-ILO4-0001. This assures customer-friendly parameterization of TURCK-devices via GSD. Figure 13: Example-...
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Identification 00 = any device settings The connected sensor has to be a PS- or TS-TURCK- sensor and it’s data width has to match the data width of the configured sensor. In addition to that, the cylce time for the cycle modes "fixed value" and "synchronous" has to be ≥...
Technical features Description of user data for acyclic services The following instances are defined for the IO-Link master module SDPX-IOL4-001: Gateway Application Instance (slot 0) Module Application Instance (slot 1) Gateway Application Instance, Slot 0 Table 14: Index IM_INDEX Remark...
Connection to a Siemens Step 7 - usage of the TURCK- example program Introduction .........................2 Electronic Device Data Sheets (GSD)...................3 Application example with Siemens PLC and FB 102 (IO-Link CALL) ........4 Application example - prerequisites ....................4 – Used hardware ..........................4 –...
Connection to a Siemens Step 7 - usage of the TURCK- example program Introduction This chapter describes the connection of the IO-Link master SDPX-IOL4-0001 to a Siemens PLC S7 (C1-master), the parameterization of the IO-Link master and the connected IO-Link devices per GSD as well as a description of the IO-Link function block "IO-Link CALL"...
(GSD). Note The actual version of the GSD-file "TRCKFF2D.gs×” can be downloaded from our TURCK homepage www.turck.com. It is also possible to gain updates by downloading the files from the PROFIBUS User Organization’s homepage: www.profibus.com. D301171 - IO-Link master 1108...
Connection to a Siemens Step 7 - usage of the TURCK- example program Application example with Siemens PLC and FB 102 (IO-Link CALL) Application example - prerequisites Used hardware Siemens S7, CPU 315-2AG10-0AB0 TURCK IO-Link master SDPX-IOL4-0001, address 40 – IO-Link Port 1 (slot 2): TURCK pressure sensor, PS100R-501-LI2UPN8X-H1141 –...
Setting the PROFIBUS address 3 Even the in -and output addresses of the IO-Link master module IOLMM (slot 1) and of the 4 IO-Link ports (slot 2 to 5) have to be adapted to the application (see also Figure 18: ”Hardware-configuration with generic...
Figure 16: GSD-para- meterization Configuration of the IO-Link ports The 4 ports of the IO-Link master (slot 2 to slot 5) can be operated either in IO-Link mode or in SIO mode (see also ”GSD-file”, page 3-15). The determining factor for the function mode of the ports is their configuration:...
2 A Siemens ultra sonic sensor, PXS310C M18 IO-Link (6GR6333-3KS00) is connected to IO-Link port 3 (slot 4). It should also be used in IO-Link mode. The sensor is not part of the GSD-file of the TURCK IO-Link master and can therefore only be inserted as generic sensor (see “Configuration of the IO-Link...
Connection to a Siemens Step 7 - usage of the TURCK- example program The default-entry "Generic In 8 Byte" at slot 4 is therefore replaced by "Generic In 2 Byte" from the hardware catalog. Figure 18: Hardware-con- figuration with generic sensor...
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"0". Figure 20: Writing the parameter indices 3 IO-Link ports which are eventually not used can be configured as "unused port" or as "Generic 0 Byte (SIO mode)". Figure 21: Unused ports D301171 - IO-Link master 1108...
The IO-Link function block IOL_Call is specified in the IO-Link Specification. The TURCK FB102 only differs from the specification in some variable names (the variable names acc. to the specification are written in brackets behind those of the example project).
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IOL_CALL. The sensors’ process data are shown in the variable tables "Sensor1" or "Sensor2", the process data of the IO-Link master in "PD IOLMM". As mentioned above, please read the sensor documentation for the assignment of the sensor’s SPDU-indices.
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Connection to a Siemens Step 7 - usage of the TURCK- example program 2 After this, the read access has to be activated using a rising edge at "DO_IT": Figure 23: Activation of the read access 3 The vendor name is now to be read in variable table "Sensor1".
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Write access Changing of parameter "Update of display (diS)" (index 55) to value 0x03 (50 ms update/ display 180 deg) from TURCK pressure sensor, PS100R-501-LI2UPN8X-H1141 at IO-Link port 1. 1 Please write the function block’s input variables via "Modify variable" as follows (descrip-...
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Connection to a Siemens Step 7 - usage of the TURCK- example program 2 The value to be written (0x03) is entered in the variable table, column "modify value", and then written to the module via "Modify variable". Figure 26: Modify value for index 0×55...
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"release value". The index as well as the value to be written for deactivating the write protec- tion depend on the respective sensor. This information can be found in the documentation of the respective device. The write protection-index for the TURCK pressure sensor in the preceding application- example (page 4-4) is the IO-Link write protection index 0×59.
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Connection to a Siemens Step 7 - usage of the TURCK- example program 4-16 D301171 - IO-Link master 1108...
– Adaptation of the IP-address for the PB-XEPI ................3 Configuration of the CommDTM in PACTware™ ................4 Configuration of the IO-Link master ....................5 – Parameterization via DTM ......................8 – Operation of the IO-Link master for testing purpose (without PLC) ..........9 D301171 - IO-Link master 1108...
Acyclic data exchange via PROFIBUS-DP C2-master and TURCK IO-Link DTM Communication via DTM with C2-master To be able to access the IO-Link master and the connected TURCK IO-Link sensors via TURCK IO-Link DTM, the usage of a PROFIBUS-DP master Class 2 (C2-master) is necessary.
For the adaptation of the network address of the PB-XEPI please read the respec- tive manual (D301143). In this example, the network address of the PB-XEPI is changed to 192.168.1.23 in accor- dance to the used network. Figure 28: Web-server of the PB-XEPI D301171 - IO-Link master 1108...
Acyclic data exchange via PROFIBUS-DP C2-master and TURCK IO-Link DTM Configuration of the CommDTM in PACTware™ After the installation of the DTM for the PB-XEPI "CommDTM_PROFIBUS_DPV1", add it to your project. Figure 29: Adding the CommDTM to the project A double-click onto the CommDTM opens the dialog box "CommDTM_PROFIBUS_DPV1 Parameter".
PROFIBUS-parameters to your PROFIBUS-network and confirm your selection with "OK". Figure 30: Parameters PB-XEPI Configuration of the IO-Link master Add now the TURCK IO-Link master SPDX-IOL4-0001 to the project. Figure 31: Add the IO-Link master to the project D301171 - IO-Link master 1108...
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IO-Link master into the CommDTM (in this example: addr. 40). Figure 32: DP-address for SDPX Now, the TURCK sensors can be configured for each port of the IO-Link master. Figure 33: Configuration of the sensors D301171 - IO-Link master 1108...
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Communication via DTM with C2-master For the TURCK IO-Link sensors we provide own DTMs, which allow the parameterization of the connected devices as well as the measurement value representation. Figure 34: Parameter-DTM for a TURCK-sen- Figure 35: Measurement value-DTM for a...
Acyclic data exchange via PROFIBUS-DP C2-master and TURCK IO-Link DTM Parameterization via DTM Please observe the following for acyclic parameterization via DTM and C2-master: Note If, according to SPS-parameter-settings, the parameter "GSD parameterization" is active, any acyclic parameterization via C2-master will be reset during the next start-up of the C1-master (the PLC).
Operation of the IO-Link master for testing purpose (without PLC) If, for example for testing purpose, the IO-Link master is operated without PLC which means, only via C2-master, then the IO-Link DTM allows to define the process data widths for the IO- Link master as well as for the connected devices.
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Acyclic data exchange via PROFIBUS-DP C2-master and TURCK IO-Link DTM 5-10 D301171 - IO-Link master 1108...
The cable duct joints must be electrically connected and the cable ducts must be earthed. Warning Observe all valid guidelines concerning internal and external lightning protection and grounding specifications when routing cables outside of buildings. D301171 - IO-Link master 1108...
Station 0 Station 31 Cable types Turck offers a variety of cable types for fieldbus lines as premoulded or bulk cables with different connectors. The ordering information for the available cable types can be found in the TURCK BL20 cata- logs.
Guidelines for electrical installation Potential relationships The potential relationship of the IO-Link master with PROFIBUS-DP is characterized as shown in the following figure: Figure 39: Inputs/ IOLD Block diagram of SPDX-IOL4- 0001 I > PROFIBUS D301171 - IO-Link master 1108...
Ensuring electromagnetic compatibility The EMC of TURCK I/O modules is guaranteed when the following basic rules are adhered to: Correct and large surface grounding of inactive metal components. Correct shielding of cables and devices. The grounding lug at the Ethernet-connectors has to be connected as low-impedance as possible to earth.
If necessary, a varistor or resistor can be connected parallel to the capacitor, to prevent disruptive discharges when interference pulses occur. A further possibility is a double-shielded cable (galvanically separated), whereby the innermost shield is connected on one side and the outermost shield is connected on both sides. D301171 - IO-Link master 1108...
Compensation cables and data cables should be routed as close together as possible, meaning the enclosed area should be kept as small as possible Switching inductive loads In the case of inductive loads, a protective circuit on the load is recommended. D301171 - IO-Link master 1108...
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