Table of Contents About These Instructions ........................ 5 Target groups........................ 5 Explanation of symbols used .................. 5 Additional documents.................... 5 Feedback about these instructions................ 5 Notes on the Product ......................... 6 Product identification..................... 6 Scope of delivery ...................... 6 Manufacturer and service .................... 6 For Your Safety............................
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13 Disposal .............................. 84 14 Technical Data........................... 85 14.1 General technical data.................... 85 14.2 Technical data – safety inputs.................. 86 14.3 Technical data – safety outputs.................. 87 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
This symbol denotes actions that the user must carry out. RESULTS OF ACTION This symbol denotes relevant results of actions. Additional documents The following additional documents are available online at www.turck.com: Data sheet EU Declaration of Conformity Feedback about these instructions We make every effort to ensure that these instructions are as informative and as clear as pos- sible.
For further inquiries in Germany contact the Sales and Service Team on: Sales: +49 208 4952-380 Technology: +49 208 4952-390 Outside Germany, please contact your local Turck representative. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
The product is designed according to state-of-the-art technology. However, residual risks still exist. Observe the following warnings and safety notices to prevent damage to persons and property. Turck accepts no liability for damage caused by failure to observe these warning and safety notices.
Directives and standards Manufacturers and operators of machines and plants in which the device is used are respons- ible for observing all relevant directives and standards. 3.5.1 National and international directives and standards The following guidelines and regulations must be observed: 2006/42/EG (machine directive ) 2014/30/EU (electromagnetic compatibility) 2011/65/EU (RoHS Directive)
Charge code: www.turck.com YoC: Made in Germany YoC: Made in Germany Fig. 3: Type label TBIP-L4-4FDI-4FDX Fig. 4: Type label TBIP-L5-4FDI-4FDX Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
Properties and features Four safety-related SIL3 inputs FDI Four safety-related SIL3 in-/outputs FDX Safe PP/PM-switching of the actuator power supply Usable in SIL CL3 according to EN 62061 or PLe according to DIN EN ISO 13849-1 7/8’’ power supply connectors Two 4-pole M12-connectors for Ethernet Multiple LEDs for status indication Integrated Ethernet switch, allows line topology...
Contact based switches, e.g. emergency switches, protective door switches Sensors with OSSD switch outputs with test pulses Sensors with OSSD switch outputs without test pulses Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
A pluggable memory stick is included in the scope of delivery of TBIP-L…-4FDI-4FDX. It serves for storing the safety function configured via Turck Safety Configurator. It allows to transfer the configuration of one device to another device, e. g. for device exchange.
5.1.2 Shielding of the fieldbus and I/O level The fieldbus and the I/O level of the modules can be grounded separately. Fig. 8: Grounding clip (1), grounding ring (2) and metal screw (3) The grounding ring (2) is the module grounding. The shielding of the I/O level is permanently connected to the module grounding.
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With mounted grounding clip: The shielding of the fieldbus is connected to the reference potential of the installation via the module grounding of the I/O level. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
When connecting the cables to the M12-connectors, use the torque screwdriver men- tioned below. Fig. 11: Torque screwdriver Description Type Ident no. Torque screwdriver, Torque-Wrench-Set 6936171 torque range 0.4…1.0 Nm Turck Line + BUS M8 (SW9) M12 for bus cables (SW13) M12 for sensor cables (SW14) V01.00 | 2020/07...
Connecting the power supply For the connection to the power supply, the device has two 5-pin 7/8" connectors. The power supply connectors are designed as 4-pole (TBIP-L4) or 5-pole (TBIP-L5) connectors. V1 and V2 are galvanically isolated. The maximum tightening torque is 0.8 Nm. Fig. 14: TBIP-L4…...
Potential differences Dangerous additions of voltages Avoid potential differences between internal and external load voltage supplies (24 V DC). Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
Connecting safe sensors and actuators NOTE We recommend pre-assembled 5-pin sensor cables. Suitable cables can be found on www.turck.com. DANGER Wrong supply of sensors and actuators Danger to life due to external supply Exclude external supply. Guarantee that the inputs are only supplied through the same 24 V source as the device itself.
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Danger to life due to connection failures Use loads with mechanical or electrical inertia. Positive and negative test pulses have to be tolerated. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
Check if the device works properly or if errors are displayed by controlling the diagnostics an status displays. 7.1.2 Configuring in Turck Safety Configurator Configure the device as described in chapter “Configuring the device” [} 29]. 7.1.3 Commissioning the device at the PLC ...
CIP Safety > local output 25 ms EN 61508 Local input > CIP Safety 20 ms Local input <> local output 35 ms Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
The TBIP-L…-4FDI-4FDX has two IP addresses, the Main IP address and the Secondary IP ad- dress, whereas the Secondary IP address is not used: Main IP Address: IP address of the device to access the device with Turck Safety Configurator, PLC, web server, Turck Service Tool, etc. Secondary IP Address: no function, should always be set to 0.0.0.0...
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The Secondary IP Address is not used in the device and should always be set to 0.0.0.0. Fig. 23: Web server – setting the Secondary IP Address Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
E-mail address: TM-BWSoftwareSupport@turck.com Creating a configuration with the TSC commissioning wizard Start the software. Turck Safety Configurator starts with the Start assistant, which will lead through the first steps after program start. 8.3.1 Creating a new workspace In the start assistant, select option New workspace, enter a name and a storage location and create the new workspace with Create.
The dialog box Properties – TB… is opened. Fig. 26: TSC – Hardware configuration In the register tab Local I/Os, the safe slots of TBIP-L…-4FDI-4FDX are configured. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Basic configuration In the basic configuration, the safe inputs (FDI) at C0…C3 are defined as double channel forced, safe inputs (dry contact). The safe in-/outputs (FDX) at C4…C7 are configured as safe outputs according to PLe. Channel Type designation I/O name Device name FDI0/1 E-stop...
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FDI6/7 OSSD 62 FDI4/5 OSSD 63 FDI2/3 OSSD 64 FDI0/1 Fig. 27: TSC – Release circuits (OSSDs) of the basic configuration Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
8.3.3 Adapting the configuration of the safe channels The channels of TBIP-L…-4FDI-4FDX are adapted to requirements of the respective application Ò in the register tab Local I/Os Expert. Configuration options Fig. 28: TSC – Configuration of I/Os V01.00 | 2020/07...
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Fig. 29: TSC – Expert settings NOTE The description of the functions is part of the online help of the Turck Safety Config- urator. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Example configuration Fig. 30: TSC – Expert settings (example configuration) Connector Channels Type I/O type Later function (see application example at device (Expert setting) [} 45]) FDI0/1 E-stop Safe input (dry contact), Safely switches off output at FDX8/9. double channel forced FDI2/3 Light grid (AOPD) Safe input (OSSD), double Safely switches off output at FDX8/9.
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The global error unlock can also be executed via the process data bit “UNLK” in the module’s process output data Process output data. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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CIP Safety settings The CIP Safety register defines whether the configuration is stored without SCID time stamp, with an automatically generated SCID time stamp or with a user-defined SCID time stamp. Fig. 32: TSC – CIP Safety options V01.00 | 2020/07...
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FDI4 (see “Switch off FDX10/11 (2. OSSD)”) FDX12/13 Safe sensor 3. OSSD Unchanged FDX14/15 unused No OSSD created Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
Loading the configuration with the TSC commissioning wizard Start the commissioning wizard and click Next >. Fig. 34: TSC – starting the commissioning wizard V01.00 | 2020/07...
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Password for safety monitors (release password) and confirm with OK. Fig. 35: TSC – commissioning wizard, assigning a password The connected TBIP-L…-4FDI-4FDX is prepared for the configuration download. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Fig. 36: TSC – commissioning wizard, preparing the device Optional: If the TBIP-L…-4FDI-4FDX is not found, enter the device’s IP address under Eth- ernet or search the connected device via the button …. Fig. 37: TSC – interface configuration V01.00 | 2020/07...
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The configuration is sent to the TBIP-L…-4FDI-4FDX. This process may take a few seconds. The configuration protocol is created. Fig. 38: TSC – commissioning wizard, configuration protocol Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Check the configuration using the configuration protocol and confirm the check. Fig. 39: TSC – confirming the configuration protocol check Release the configuration in the Validate configuration dialog box with the data entered before (Name of the validator, password). Fig. 40: TSC –...
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The Turck Safety Configurator changes to the online mode and opens the Diagnostics configuration. Fig. 42: TSC – Diagnostics configuration (online) Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
Application example – configuring a safety function in TSC The following safety function is realized with the example configuration: The output FDX8/9 at C4 (1. OSSD) switches off when the emergency stop at FDI0/1 (64. OSSD) and/or the light grid at FDI2/3 (63. OSSD) are activated. The monitored start is done via the standard input FDI4.
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Fig. 44: TSC – 1. OSSD, state of output switching element OSSD 63 and OSSD 64 The activation of the emergency shutdown at FDI0/1 or the light grid at FDI2/3 switches off output FDX8/9. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Safely switch off FDX10/11 (2. OSSD) The output FDX10/11 at C5 (2. OSSD) has to be switched off as soon as the safe input at FDX12/13 (62. OSSD) is activated. This means, the state of the OSSD 62 controls the state of out- put FDX10/11.
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Fig. 46: TSC – monitored start via standard input (example 1. OSSD) The safe outputs FDX8/9 and FDX10/11 will only restart with a positive edge at FDI4. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Release of the safety function via a release bit in the F-CPU The release of the safety function is done using a release bit in the F-CPU. Therefore, an output bit of the F-CPU is assigned to the output function in the 2. OSSD. ...
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Open the Output assignment and assign a CIP Safety bit to output FDX8/9. Fig. 48: TSC – output assignment CIP Safety bit Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
8.5.1 Checking and loading the configuration The Turck Safety Configurator checks the created configuration for logical errors, which meas, the logical wiring of the single components in the release circuits is checked. The configuration check does not consider double allocation etc.
Fig. 50: TSC – Single channel inputs No release circuits are generated for the single channel inputs. The OSSDs have to be created manually. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Create an OSSD by using the New window function. Fig. 51: TSC – Creating an new window Add a Single channel safety input from the device catalog to the new window Fig. 52: TSC – configuring an OSSD for a single channel safety input V01.00 | 2020/07...
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PLC. Fig. 54: TSC – single channel safe input with automatic start and CIP Safety assignment Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
The module entry TBIP-L…-4FDI-4FDX creates a generic dual EtherNet/IP and CIP Safety con- nection, with module definitions pre-configured for both connections. Additionally, the CIP Safety I/O tags of the standard configuration from Turck Safety Configurator as well as configur- ation tags and I/O tags for the GPIO module are predefined.
The device is shown with the Main IP Address. The second IP address was previously set to 0.0.0.0 via the web server and is not displayed. [} 27]. Fig. 55: RSLinx – Who Active Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
8.7.4 Creating a new project in Studio 5000 Start Studio 5000. Click New Project select the used Safety controller and enter a project name. Confirm with Next. Fig. 56: Studio 5000– creating a new project If necessary, adjust the settings in the New Project window and complete the project cre- ation using the Finish button.
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The new project is created and opened in the Logix Designer. Fig. 58: Studio 5000 – new project in Logix Designer Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
ü The catalog file was downloaded from www.turck.com. ü The ZIP archive has been unpacked. ü The configuration of the with the Turck Safety Configurator is completed. ü A Studio 5000 project with the used CIP Safety PLC was created. [} 57] ...
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Setting Configuring the device at EtherNet/IP in Rockwell Studio 5000 Fig. 60: Studio 5000 – project with catalog file Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
8.7.6 Configuring the device in Logix Designer Adding TBIP-L…-4FDI-4FDX from catalog file to the project Add the TBIP-L…-4FDI-4FDX from the project with the catalog file under Ethernet to the new project. Fig. 61: Logix Designer – adding TBIP-L5-4FDI-4FDX to the project V01.00 | 2020/07...
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In the Module Properties dialog,double-click the module entry and define a device name and the IP address (in the example 192.168.1.105). Fig. 62: Logix Designer – setting name and IP address Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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The Configuration Signature consists of an ID and a time stamp and is gener- ated by the Turck Safety Configurator. The Configuration Signature is part of the configuration log in the Turck Safety Configurator.
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CEST + 2 Std. 1:41:00.000 PM 2:41:00.000 PM 2:41:00.000 PM 4:41:00.000 PM Save the Module Properties with OK and close the configuration. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Defining the Project Path Ò Scan the network via Communications Who Active. Select the used controller. Define the project path via the Set Project Path button. Fig. 65: Logix Designer – Who Active – setting the project path ...
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Execute the download in the Download window by pressing the Download button. Fig. 66: Logix Designer – downloading the configuration into the controller The download is executed. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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The TBIP-L…-4FDI-4FDX (ETHERNET-SAFETY-STANDARD-MDOULE TBIP_L5_4FDI_4FDX) in the project tree shows an error. Fig. 67: Logix Designer – error at the device Open the module properties by double-clicking the device entry in the project tree. V01.00 | 2020/07...
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Safety Network Number (SNN). In case of several controllers in one network, this procedure in- hibits an unintentional access of another controller to the safety device. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Assigning the Safety Network Number The Safety Network Number clearly assigns the safety I/O module to one CIP Safety Controller. In case of several controllers in one network, this inhibits an unintentional access of another controller to the safety device. Copying the Safety Network Number from the controller ...
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OK. Fig. 70: Logix Designer – copying the Safety Network Number to the module properties Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Reset Ownership If a device has already been used on a CIP Safety Controller, it must first be reset via a Reset Ownership. Go online. Click Reset Ownership in the Safety tab in the Module Properties and confirm all up- coming warnings.
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Set button and confirm the setting. Fig. 72: Logix Designer Writing the Safety Network Number to the device Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
Operating LED displays The device has the following LED indicators: Power supply Group and bus errors Status Diagnostics LED PWR Meaning No voltage connected or under voltage at V1 Green Voltage V1 and V2 OK No valid state, device switches to the safe state Red/green No valid state, device switches to the safe state LED 0…7...
V1 too low (< 18 V DC). Control word The control word is not in use. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
Process input data Byte Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Status word [} 74] n + 1 Safe Unit Status [} 76] reserved SUPM n + 2 Error Codes [} 76]...
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0 ms is not al- lowed. 68 (0x44) SIL Value The required SIL level is not suppor- Exceeded ted by the device. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Meaning Inputs in the TBIP-L…-4FDI-4FDX which can be addressed by the non-safe part 0.0…1.7 of the safety controller. These bits have to be configured by the user in Turck Safety Configurator. Fig. 73: TSC – assignment of fieldbus bits V01.00 | 2020/07...
In the Turck Safety Configurator, these output bits can be linked to states of the FB1.7 safe signals and used as inputs by the non-safe controller. Fig. 74: Output assignment in Turck Safety Configurator Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
ü The memory chip is plugged from the device start and contains the actual configuration (identical configuration as in the Turck Safety Configurator). Load a new or changed configuration into the device via Turck Safety Configurator. 9.5.2 Loading a configuration from the memory chip ü...
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Fig. 75: Deleting the configuration via Turck Safety Configurator The configuration on the memory chip is deleted. The procedure completed as soon as the ERR LED stops blinking. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
Defective or faulty devices must not, in any event, be put back into circulation. Dispose of devices according to the chapter "Disposal” [} 84]. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
Maintenance The TBIP-L…-4FDI-4FDX is maintenance-free for the duration of use of 20 years. Used cables as well as connected sensors and actuators have to be tested according to vendor specifications during the duration of use of TBIP-L…-4FDI-4FDX. V01.00 | 2020/07...
Defective or faulty devices must not, in any event, be put back into circulation. Send the devices back to Turck for testing and disposal. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
Technical Data 14.1 General technical data Devices TBIP-L5-4FDI-4FDX Ident no. 100001828 According to device labeling TBIP-L4-4FDI-4FDX Ident no. 100001827 According to device labeling Power supply Connector TBIP-L5-4FDI-4FDX 7/8“, 5-pole TBIP-L4-4FDI-4FDX 7/8“, 4-pole V1 (incl. electronics supply) 24 VDC 24 VDC, only through connected Permissible range 20.4…28.8 VDC Isolation voltages...
Test pulse, typ. 0.6 ms Test pulse max. 0.8 ms Interval between 2 test pulses, min. 900 ms (for static inputs) Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
14.3 Technical data – safety outputs Safety outputs Suitable for inputs according to EN 61131-2, type 1 Output level in OFF-state < 5 V Output level in OFF-state < 1 mA Test pulse resistive load, max. 0.5 ms Test pulse max. 1.25 ms Interval between 2 test pulses, typical 500 ms...
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Over 30 subsidiaries and over 60 representations worldwide! 100004778 | 2020/07 100004778 www.turck.com...
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