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Summary of Contents for turck TBPN-L1-FDIO1-2IOL
- Page 1 Your Global Automation Partner TBPN-L1-FDIO1-2IOL Safety Block I/O Module User Manual...
- Page 2 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
- Page 3 Part 1: TBPN-L1-FDIO1-2IOL– Safe I/O channels About this user manual General Documentation concept Target groups of this operating instruction Further information Manufacturer and Service Safety Introduction Intended Use General notes regarding the use of the device Residual risks (EN ISO/ISO 12100-1)
- Page 4 Integrate Turck Safety Configurator in TIA/Step7 Licensing the software 7.3.1 Software incensing for virtual machines (VM) Starting the software Setting up a new configuration Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
- Page 5 7.5.1 Adapting the monitor settings Set up a standard configuration 7.6.1 Standard configuration Checking the configuration Loading the configuration into the safety module 7.8.1 Change password Checking the configuration 7.9.1 Loading the diagnostics configuration 7.10 Customize the configuration 7.10.1 Customizing a standard application (preliminary considerations): 7.10.2 Set up an own configuration 7.10.3 Deleting OSSDs 7.10.4...
- Page 6 Putting the exchange device into operation 9.1.5 Disposing devices Maintenance, repair, decommissioning and disposal 10.1 Maintenance 10.2 Repair 10.3 Decommissioning 10.4 Disposal Glossary of terms Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
- Page 7 Part 2: TBPN-L1-FDIO1-2IOL–Standard DXP channels About this user manual Documentation concept Target groups of this operating instruction Further information Explanation of Symbols Manufacturer and Service Properties of the universal standard I/O channels (DXP channels) General Power supply of the DXP channels 2.2.1...
- Page 8 Adaptation of the process data mapping Diagnostics/status 3.9.1 LED displays Channel LEDs (C4 to C5) 3.9.2 Diagnostic data 3.10 IO-Link and Turck device DTMs Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
- Page 9 3.10.1 Topology-Scan 3.11 FSU - Fast Start-Up 3.12 Specific configuration of the IO-Link ports via GSDML (SIDI) IO-Link data storage General Parameter "data storage mode" = activated Parameter "data storage mode" = read in Parameter "data storage mode" = overwrite Parameter "data storage mode"...
- Page 10 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
- Page 11 Your Global Automation Partner TBPN-L1-FDIO1-2IOL Safe I/O Channels User Manual...
- Page 12 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 13: Table Of Contents
Table of Contents About this user manual General Documentation concept Target groups of this operating instruction Further information Manufacturer and Service Safety Introduction Intended Use General notes regarding the use of the device Residual risks (EN ISO/ISO 12100-1) Foreseeable misuse Proper and safe operation 2.6.1 Notes concerning planning/installation of this product... - Page 14 Address setting in PROFINET 5.2.1 PROFINET name IP address Commissioning the device Initial commissioning 6.1.1 Mounting/electrical installation 6.1.2 Configuring in Turck Safety Configurator Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 15: V01.00| 2017/04
6.1.3 Operation of the device at the PLC Configuring with Turck Safety Configurator Installing the software Integrate Turck Safety Configurator in TIA/Step7 Licensing the software 7.3.1 Software incensing for virtual machines (VM) Starting the software Setting up a new configuration 7.5.1... - Page 16 Putting the exchange device into operation 9.1.5 Disposing devices Maintenance, repair, decommissioning and disposal 10.1 Maintenance 10.2 Repair 10.3 Decommissioning 10.4 Disposal Glossary of terms Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 17: About This User Manual
Part 1, User manual – TBPN-L1-FDIO1-2IOL – Safety I/O channels This user manual describes all safety-related parts of TBPN-L1-FDIO1-2IOL. The description of the non safe channels of TBPN-L1-FDIO1-2IOL can be found in the following manuals: "User manual – TBPN-L1-FDIO1-2IOL – Standard I/Os"... -
Page 18: Further Information
This symbol identifies steps that the user has to perform. RESULTS OF ACTION This symbol identifies relevant results of steps. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 19: Manufacturer And Service
45472 Muelheim an der Ruhr Germany Turck supports you with your projects, from initial analysis to the commissioning of your applica- tion. The Turck product database contains software tools for programming, configuration or com- missioning, data sheets and CAD files in numerous export formats. You can access the product data- base at the following address: www.turck.de/products... - Page 20 About this user manual Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 21: Safety
Please read this section carefully. Safety aspects cannot be left to chance when dealing with electri- cal equipment. This manual includes all information necessary for the prescribed use of TBPN-L1-FDIO1-2IOL. It has been specially conceived for personnel with the necessary qualifications. -
Page 22: Residual Risks (En Iso/Iso 12100-1)
Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 23: Directives And Standards
Directives and standards Manufacturers and operators of machines and plants in which the module TBPN-L1-FDIO1-2IOLis used are responsible for observing all relevant directives and standards. 2.8.1 National and international directives and standards Machine directive 2006/42/EG EMC directive 2004/108/EG Work equipment directive 89/655/EWG Accident prevention regulations/safety rules Further relevant safety regulations Manufacturers and operators of machines and plants in which the module is used are responsible... - Page 24 Safety Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 25: Product Description
2 A. In addition to that the module has two IO-Link masters. In combination with Turck I/O hubs, up to 32 I/Os can be connected. Thanks to the "Simple IO-Link Device Integration (SIDI)", Turck IO-Link devices can directly be selected from the device GSDML in PROFINET. -
Page 26: Device Structure
IOL, IO-Link port 2 (safe shutdown via FSO 1 possible) F-Address Rotary coding switch for address setting for PROFIsafe (F-address set- ting) Ethernet 1 Ethernet 2 Functional earth Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 27: Device Dimensions
Device dimensions 38,8 30,2 60,4 230,5 Fig. 2: Dimensions TBPN-L1-FDIO1-2IOL 3.3.1 Block diagram DXP8 FDI0/1 FSO0 (intern) DXP9 DXP10 FDI2/3 DXP11 IO-Link Port1 DI12 (C/Q) FDX4/5 DXP13 IO-Link Port2 DI14 (C/Q) FDX6/7 FSO1 (intern) DXP15 Fig. 3: Block diagram V01.00| 2017/04... -
Page 28: Connection Options At Device
= V2 (+) V2 = supply voltage 2 (not used in the device, only looped through) Fig. 5: Power supply Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 29: I/O Channels
3.4.3 I/O channels Safety-related inputs (FDI) – C0 and C1 VAUX1/T1 Sensor supply/ test pulse 1 FDI (T2) Digital input 1 GND (V1) Ground V1 FDI (T1) Digital input 2 Test pulse 2 Connected to the thread of the M12 connector Safety-related in-/outputs (FDX) –... -
Page 30: Address Switches
Set the address switches to 901 and execute a power exchange/modification (page rest at the device. The content of the memory chip is deleted. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 31: Technical Data
Technical data 3.6.1 Safety characteristic data Characteristic data Value Performance Level (PL) DIN EN ISO 13849-1 Safety category DIN EN ISO 13849-1 Safety Integrity Level (SIL) IEC/EN 61508 SIL CL according to EN/IEC 62061 4 × 10 according to IEC/EN 61508 5 ×... - Page 32 - 40 °C to 70 °C (- 40 °F to 158 °F) Storage/transport - 40 °C to 70 °C (- 40 °F to 158 °F) Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 33: Technical Data - Safety Inputs
3.6.3 Technical data – safety inputs General Safe status 0 V (de-energized) Current sink against 0 V Inputs for potential free contacts/antivalent switches Max. loop resistance < 150 Max. cable length limited by line capacity max. 1 F at 150 Test pulses typical 0.6 ms... -
Page 34: Technical Data - Safety Outputs
9 A, derating see Times Internal delay time 10 ms (for calculating the Watchdog time) Safety characteristic data (page 19) Reaction times Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 35: Derating Curves
3.6.5 Derating curves Max. output current, DC load Max. total current for device I [A] ∑ I [A] [°C] [°C] Fig. 7: Derating curves Safe I/O channels The device provides two 2-channel safe digital inputs (FDI) and two safe connectors (FDX), configu- rable as in- or outputs. -
Page 36: Safety Inputs (Fdi)
Safe input for potential free contacts (NC/NC) Safe antivalent input for potential free contacts (NC/NO) Safe electronic input at OSSD-output with test pulses Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... - Page 37 Switching examples Safe equivalent input for potential free contacts (NC/NC) 1 T1 TBPN-L1… 1 T1 TBPN-L1… 2 FDI (T2) 2 FDI (T2) 3 n.c. 3 n.c. 4 FDI (T1) 4 FDI (T1) 5 T2 5 T2 Safe antivalent input for potential free contacts (NC/NO) 1 T1 TBPN-L1…...
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Page 38: Safety Outputs (Fdo)
(pin 2). 2 FDO – 3 n.c. 4 FDO + 5 n.c. Fig. 9: Switching examples for safe outputs Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 39: Universal Standard I/Os
3- "TBPN-L1-FDIO1-2IOL - IO-Link master". 3.10 Configuration memory A pluggable memory stick is included in the scope of delivery of TBPN-L1-FDIO1-2IOL. It serves for storing the safety function configured via Turck Safety Configurator. It allows to transfer the configuration of one device to another device (device exchange). -
Page 40: Loading A Configuration From The Memory Chip
The device as well as the plugged memory chip are reset, the configuration is deleted. The procedure completed as soon as the ERR LED stops blinking. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 41: Deleting The Memory Chip
Select the function "monitor settings delete configuration" in the Turck Safety Configurator. Fig. 10: Deleting the configuration via Turck Safety Configurator The configuration on the memory chip is deleted. The procedure completed as soon as the ERR LED stops blinking. -
Page 42: Module Behavior/Configuration Transfer
(page 72) pulled changed valid unequal Device running during Check of the new con- operation figuration Configuration Device memory chip Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 43: Mounting And Connecting
Mounting and connecting Mounting Mount the device on a pre-drilled and grounded mounting surface. The mounting screw connects the functional earth with FE, if the mounting surface is grounded. ATTENTION! Mechanical stress in the device Danger of material damage Mount the device onto an even mounting surface. Mounting the device on uneven surfaces may cause mechanical stress in the housing. -
Page 44: Grounding/Shielding Concept
By mounting the module onto a mounting plate through the mounting hole, the mounting screw is used to realize the connection to the reference potential of the installation. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 45: Grounding The Device (Fe)
4.2.1 Grounding the device (FE) Grounding clamp and grounding ring are connected. The mounting screw (3) through the station's mounting hole connects the shield of the fieldbus lines to the FE of power supply and sensors/actuators and the installation's reference potential. If a common reference potential is not desirable, remove the metal clamp for decoupling and/or mounting the station by using a plastic screw. -
Page 46: Connection
We recommend the use of pre-assembled 5-pole power supply cables, Turck-Typ 52 (z.B. RKM52-1-RSM52) Suitable cables can be found on www.turck.de under "Products Fieldbus technology Acces- sories". Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 47: Connect The M12 Connectors
Connecting Ethernet We recommend pre-assembled 4-pole Ethernet cables according to ISO/IEC 11 801, CAT 5E. Admissible tightening torque: 0.6 Nm Suitable cables can be found on www.turck.de under "Products Fieldbus technology Accessories". Connect sensors/actuators We recommend pre-assembled 5-pole sensor cables. -
Page 48: Assure Protection Class (Ip67/Ip69K)
Unused M12 connectors have to be sealed with protection caps which guarantee the protection class. Admissible tightening torque: 0.5 Nm Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 49: Address Setting
Address setting F-address assignment Set the F-address (PROFIsafe address) for the TBPN-L1-FDIO1-2IOL using the 3 rotary coding switches under the cover at the device. In the delivery state, the rotary switches are set to 0. NOTE Address 0 is not a valid F-address. -
Page 50: Address Setting In Profinet
If the PC used for the configuration is part of the same IP network, the page http://192.168.1.254/info.html can be opened in order to initially change some settings. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 51: Commissioning The Device
Set the PROFIsafe address at the device. Please assure the proper closing of the protective cover over the rotary coding switches, see chapter 5, Address setting. Mount the TBPN-L1-FDIO1-2IOL according to the mounting description in chapter 4.1, Mount- ing. Connect the Ethernet cable: –... -
Page 52: Operation Of The Device At The Plc
Check if the device works according to the configuration (see chapter Configuring with Turck Safety Configurator) and if all safety functions react as experted. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 53: Configuring With Turck Safety Configurator
Fig. 17: Register the TSC in TIA/Step7 Start the Turck Safety Configurator from TIA/Step 7 NOTE Please observe during the installation of Turck Safety Configurator, that the interface for TIA-Portal/Step7 is installed with the software, see Integration of Turck Safety Configura- tor in TIA/Step7, see Integrate Turck Safety Configurator in TIA/Step7 (page 41) V01.00| 2017/04... -
Page 54: Licensing The Software
Start the software via the program icon on the desktop. The Turck Safety Configurator starts with the Start Assistant, which will lead through the first steps after program start. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 55: Setting Up A New Configuration
Setting up a new configuration Select "New configuration" in the Start Assistant and create a new configuration for the safety monitor. Fig. 19: Start Assistant V01.00| 2017/04... -
Page 56: Adapting The Monitor Settings
"Interface..."-button and enter the IP address of the connected device under "UDP". Fig. 21: Interface configuration If the IP-address of the device is not known, search the network via the "..."-button. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... - Page 57 Select the device from the list and close with "OK". Fig. 22: Search IP address The safety module (monitor type) is detected, the connection is established. Fig. 23: Device (monitor type) detected V01.00| 2017/04...
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Page 58: Set Up A Standard Configuration
Fig. 24: Standard configuration of the local I/O Close the dialog box "Monitor settings" by pressing "OK". The standard configuration is created. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 59: Standard Configuration
Fig. 25: Release circuits (OSSDs) of the standard configuration Checking the configuration The Turck Safety Configurator checks the created configuration for logical errors, which meas, the logical wiring of the single components in the release circuits is checked. The configuration check does not consider double allocation etc. -
Page 60: Loading The Configuration Into The Safety Module
7.10 Checking the configuration Confirm the "Information" dialog with "OK" and confirm the configuration validation in the dia- log box "Configuration validation". Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... - Page 61 Enter the name of the authorized person who is in charge of the validation and enter a password. Fig. 28: Configuration release The configuration log is part of the safety documentation of the machine. Copy the plain text log to a text editor, save, print and archive it. Save the configuration log as text file via "Monitor operations configuration log save as...",...
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Page 62: Loading The Diagnostics Configuration
– dual channel switching, – antivalent switching, – components with semiconductor OSSD output. 2 Where will the components be placed? Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... - Page 63 All "yellow" M12-connectors on the left side of the TBPN-L1-FDIO1-2IOL are designed for connect- ing safety components. In the standard configuration, the two lower M12 connectors (C2 and C3) are configured as dual channel SIL3-outputs. However, depending on the application, they can be used as SIL3 inputs. In total, up to four dual channel safety related SIL3 inputs can be connected to the device.
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Page 64: Set Up An Own Configuration
Again, the PROFIsafe in- and output bits are automatically assigned. NOTE Release circuits (OSSDs) which are no longer used, have to be deleted. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 65: Deleting Ossds
New configuration (assignment of release circuits): Inputs FDX4/5 62. OSSD (new release circuit for the input) FDI0/1 64. OSSD FDI2/3 63. OSSD Outputs FDX6/7 4. OSSD FDX4/5 3. OSSD (no longer necessary, will be deleted, Deleting OSSDs (page 53) FSO0 2. - Page 66 F-CPU. Release of the complete safety function via a release bit in the F-CPU (3. OSSD), page 7-61. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 67: Add Emergency Shutdown In 64. Ossd
7.12.1 Add emergency shutdown in 64. OSSD The release circuit remains unchanged as it corresponds to the standard configuration. Emergency shutdown st SIL3-input FDI0/1, assigned to PROFIsafe bit 1-7. Fig. 34: 64. OSSD with emergency shutdown 7.12.2 Light grid (AOPD) in 63. OSSD Delete the input element "Emergency shutdown". - Page 68 Fig. 36: Light grid (AOPD) in OSSD 63 The light grid at FDI2/3 is configured and assigned to PROFIsafe bit 1-6. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 69: Switch On Non-Safety Channels Permanently (1. And 2. Ossd)
7.12.3 Switch on non-safety channels permanently (1. and 2. OSSD) The non-safety channels at C4 - C7 of the device can be safe switched off via the internal safety out- puts FSO0 and FSO1. If they have to be switched on permanently, then FSO0 and FSO1 need a per- manent switch-on condition (TRUE). -
Page 70: Switch Off Of Fdx4/5 If Emergency Shutdown Or Light Grid Activated
In the dialog box "State of output switching element x" select OSSD 63. Fig. 38: State of output switching element OSSD 63 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... - Page 71 Select the block "State of output switching element" from the Device library and place it at the function input. In the dialog box "State of output switching element x" select OSSD 64. Fig. 39: State of output switching element OSSD 63 and OSSD 64 The activation of the emergency shutdown at FDI0/1 or the light grid at FDI2/3 switches off out- put FDX4/5.
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Page 72: Switch Off Fdx6/7 At C3 (4. Ossd), If Output Fdx4/5 Is Switched
Fig. 40: State of output switching element OSSD 3 in OSSD 4 The state of 3. OSSD controls the output FDX6/7 in 4. OSSD. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 73: Release Of The Safety Function Via A Release Bit In The F-Cpu
7.12.6 Release of the safety function via a release bit in the F-CPU The release of the safety function is done using a release bit in the F-CPU. Therefore, an output bit of the F-CPU is assigned to the output function in the 3. OSSD. Select the element "Output F-CPU"... -
Page 74: Adding The Device Via Gsdml
Adding the device via GSDML Install the device's GSDML-file. Add the device to the "PROFINET-IO-System (100)". Fig. 42: Adding the TBPN-L1-FDIO1-2IOL to PROFINET Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... - Page 75 The TBPN-L1-FDIO1-2IOL appears as a modular slave with eight virtual slots. Fig. 43: Slots of the TBPN-L1-FDIO1-2IOL The function of these slots is either defined via GSDML or can only be used for a specific purpose. Slot Module/name Meaning turck-tbpn-l1-fdio1-2iol...
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Page 76: Setting The F_Parameters
Meaning F_Dest_Add F-address of the TBPN-L1-FDIO1-2IOL F_iPar_CRC CRC from the plaintext log of the Turck Safety Configurator Fig. 44: F_parameters Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 77: Operating
Operating LED displays 8.1.1 Ethernet LEDs Meaning Remedy GREEN YELLOW Active link,100 Mbps blink- Ethernet Traffic, 100 Mbps Active link,10 Mbps blink- Ethernet Traffic, 10 Mbps No Ethernet link Check the Ethernet connection. 8.1.2 POWER LED (PWR) Meaning Remedy GREEN V1 missing or <... -
Page 78: Bus-Led
C2 and C3 (FDX) Meaning GREEN Channel is input Channel is output inactive inactive active active blink- Self-test input blink- Cross-circuit Discrepancy Overload Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... - Page 79 C4 and C5 (DXP) Meaning Remedy GREEN Channel is input Channel is output inactive inactive active active blink- Input active, overload of the supply voltage blink- Input inactive and Overload of Check the sensor supply. overload of the supply power supply Both LEDs at the connector are voltage flashing...
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Page 80: Status And Control Word
Resetting the device sets the complete device back to factory settings. The content of a plugged memory stick is deleted as well (see Storing a configuration (page 27) Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 81: Mapping
Mapping 8.4.1 Overview - entire module The process input data of TBPN-L1-FDIO1-2IOL are structured as follows: Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 n to Status: n + 3 universal I/O channels and IO-Link Master channels... -
Page 82: Process Input Data - Safe I/O Channels
Safe Unit Protective Mode active not active SUCM Safe Unit Configuration Mode active not active SUUM Safe Unit Unknown Mode active not active Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... - Page 83 Name FBO00 to FBO07 Status output bits of the safe unit of TBPN-L1-FDIO1-2IOL which can be used as input signals for the non-safety part of the higher level control. These bits have to be configured by the user in Turck Safety Configurator.
- Page 84 WAIT Wait for input signal TEST Test input ERRFIN Error at input TCCH0 Cross-circuit channel 0 TCCH1 Cross-circuit channel 1 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 85: Process Input Data - Universal Standard I/Os
DXPx These input bits of the DXP channels are mapped into the device's PROFIsafe output FBI1-x data and are provided as fieldbus bits (1-0, 1-1, 1-2 and 1-3) in the Turck Safety Config- urator. CxPy Fig. 46: Assignment of the standard inputs in the Turck Safety Configurator... -
Page 86: Process Input Data - Io-Link Master Channels
FBI1.x put data and are provided as fieldbus bits (1-4, 1-5, 1-6 and 1-7) in the Turck Safety CxPy Configurator. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 87: Process Output Data
Fig. 47: Assignment of the standard inputs in the Turck Safety Configurator Process output data 8.5.1 Overview - entire module The process output data of TBPN-L1-FDIO1-2IOL are structured as follows: Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3... - Page 88 – Part 2 "User manual – TBPN-L1-FDIO1-2IOL – Standard I/Os" – Part 3 "User manual – TBPN-L1-FDIO1-2IOL – IO-Link master" Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 89: Process Output Data - Safe I/O Channels
+ 7 FBI07 FBI06 FBI05 FBI04 locked Name Value FBI04 to FBI07 These four bits are sent via the field bus to the TBPN-L1-FDIO1-2IOL and can be con- figured in the Turck Safety Configurator as field bus bits (inputs). V01.00| 2017/04... - Page 90 Operating Fig. 48: Input assignment in Turck Safety Configurator Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 91: Process Output Data - Universal Standard I/Os
8.5.3 Process output data - Universal standard I/Os A detailed description of the process data for the universal standard I/Os can be found in the sepa- rate user manual: "User manual – TBPN-L1-FDIO1-2IOL – Standard I/Os " Part 2 Byte... - Page 92 Operating Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 93: Restarting After Device Exchange/Modification
3.10.5, Module behavior/configuration transfer transfer an existing configuration from the configuration memory of the original device into the exchange device. 9.1.2 Dismounting the device to be exchanged Dismount the TBPN-L1-FDIO1-2IOL as described in chapter Maintenance, repair, decommis- sioning and disposal. - Page 94 Restarting after device exchange/modification Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 95: 10 Maintenance, Repair, Decommissioning And Disposal
10 Maintenance, repair, decommissioning and disposal 10.1 Maintenance The TBPN-L1-FDIO1-2IOL is maintenance-free for the duration of use of 20 years. Used cables as well as connected sensors and actuators have to be tested according to vendor spec- ifications during the TBPN-L1-FDIO1-2IOL's duration of use. - Page 96 Maintenance, repair, decommissioning and disposal Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 97: 11 Glossary Of Terms
11 Glossary of terms Diagnostic Coverage The HFT (Hardware fault tolerance) defines the fault tolerance of a subsystem. The fault tolerance is the capability of a subsystem to perform a desired function even after an error has occurred. MTTFd Mean Time To Dangerous Failure DIN IEC 61508-4:2010, Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 4: "Average frequency of a dangerous failure per hour: Average frequency of a dangerous failure of an E/E/PE safety-... - Page 98 Glossary of terms Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
- Page 99 28 subsidiaries and over 60 representations worldwide! D301379 | 2017/04 *D301379ßß1704* www.turck.com...
- Page 100 Your Global Automation Partner TBPN-L1-FDIO1-2IOL Standard DXP Channels User Manual...
- Page 101 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
- Page 102 Technical data, DXP channels Wiring diagram 2.4.1 In- and outputs, pin assignment C4 and C5 Process data of the DXP channels 2.5.1 Process image TBPN-L1-FDIO1-2IOL 2.5.2 Process input data – DXP channels – Basic 2.5.3 Process output data – DXP-channels – Basic Parameters Diagnostics/status 2.7.1...
- Page 103 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 104: About This User Manual
This user manual contains all information about the non safe universal standard I/O channels of the TBPN-L1-FDIO1-2IOL. The description of the safe parts of TBPN-L1-FDIO1-2IOL can be found in the first part of the manual: "User manual – TBPN-L1-FDIO1-2IOL – Safety"... -
Page 105: Explanation Of Symbols
Sales: +49 208 4952-380 Technology: +49 208 4952-390 Internet: www.turck.com/support Outside Germany, please contact your local Turck representative. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 106: Properties Of The Universal Standard I/O Channels (Dxp Channels)
Properties of the universal standard I/O channels (DXP channels) General The TBPN-L1-FDIO1-2IOL provides two DXP channels, which can be configured individually, depending on the specific application requirements. Up to four 3-wire PNP sensors or four PNP DC actuators with a maximum output current of 0.5 A per output can be connected. -
Page 107: Power Supply Of The Dxp Channels
C7: FSO 1 max. 2 A Derating, see Part Derating curves (page 23) Potential isolation galvanic isolation to P1/P2 voltage proof up to 500 VDC Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 108: Wiring Diagram
Wiring diagram 2.4.1 In- and outputs, pin assignment C4 and C5 3 BU – Sensor 4 BK 5 FE Actuator 1 BN + Sensor 2 WH 3 BU – Actuator Sensor supply AUX1 DXP2 digital in-/output Ground V1 DXP1 digital in-/output Functional earth V01.00| 2017/04... -
Page 109: Process Data Of The Dxp Channels
+ 159 n + 160 to Module status n + 161 see D301375, Status and control word (page 68) Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... - Page 110 These input bits of the DXP channels are mapped into the device's FBI1.x PROFIsafe output data and are provided as fieldbus bits (1-0, 1-1, 1-2 and CxPy 1-3) in the Turck Safety Configurator. Input active Input active VERRV1 Overcurrent supply VAUX1 at Channel xy...
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Page 111: Parameters
2.7.2 Diagnostic messages Diagnostics Description VERRV1 Overcurrent supply VAUX1 at Channel xy SCOx Overcurrent output Overcurrent at the respective output Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... - Page 112 28 subsidiaries and over 60 representations worldwide! D301380 | 2017/04 *D301380ßß1704* www.turck.com...
- Page 113 Your Global Automation Partner TBPN-L1-FDIO1-2IOL Standard IO-Link Channels User Manual...
- Page 114 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
- Page 115 Process output data – IO-Link master channels Parameters Adaptation of the process data mapping Diagnostics/status 3.9.1 LED displays Channel LEDs (C4 to C5) 3.9.2 Diagnostic data 3.10 IO-Link and Turck device DTMs 3.10.1 Topology-Scan 3.11 FSU - Fast Start-Up V01.0| 2017/04...
- Page 116 STATUS – communication error status 6.2.4 IOL_STATUS Appendix Start-up: IO-Link-Device with IO-Link V1.0 Start-up: IO-Link-Device with IO-Link V1.1 Start-up problems – frequently failure causes Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 117: About This User Manual
This user manual contains all information about the non-safe IO-Link channels of the TBPN-L1- FDIO1-2IOL. The description of the safe parts of TBPN-L1-FDIO1-2IOL can be found in the first part of the manual: Part 1 "User manual – TBPN-L1-FDIO1-2IOL – Safety"... -
Page 118: Explanation Of Symbols
Sales: +49 208 4952-380 Technology: +49 208 4952-390 Internet: www.turck.com/support Outside Germany, please contact your local Turck representative. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 119: Io-Link
IO-Link IO-Link - the fieldbus independent communication interface TECHNICAL BASICS IO-Link is a fieldbus-independent communication interface for sensors and actuators. It is based on the IO-Link specification "IO-Link Interface and System Specification" version 1.1.2, November 2012, and on the IEC 61131-9 (2013-09), ed. 1.0, "Programmable controllers –... -
Page 120: Data Transmission
The operating modes available for selection are the standard switch mode and the com- munication mode. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 121: Fieldbus/Ethernet Integration
2.1.4 Fieldbus/Ethernet integration TECHNICAL BASICS – Usage of the standard-transport mechanisms of established fieldbusses/sensor/actuator busses – (DPV0, DPV1, Ethernet …) – Simple integration in engineering systems by means of configuration files (GSD, GSDML, …) – Comfortable usage of even complex product features by means of tool based engineering (FDT/ DTM, …) ETHERNET FIELDBUS... - Page 122 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 123: Properties Of The Io-Link Channels
Properties of the IO-Link channels General TBPN-L1-FDIO1-2IOL provides two IO-Link ports at the connectors C6 and C7. Properties: 2-channel IO-Link master according to specification V1.1 2 universal digital channels, PNP, channel diagnostics, 0,5 A Device structure F-Address Fig. 2: Device structure... -
Page 124: Power Supply Of The Io-Link Ports
The IO-Link port at C7 is supplied via the internal safe output FSO 1. This allows a safety-related shutdown of the port. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 125: Technical Data
Transmission rate 4,8 kbps (COM 1) 38,4 kbps (COM 2) 230,4 kbps (COM 3) Transmission cable Length: max. 20 m standard cables, 3- or 4-wire (depending on the application), unshielded NOTE Part 1 contains general technical data of TBPN-L1-FDIO1-2IOL. V01.0| 2017/04... -
Page 126: Wiring Diagrams
Damage to the electronics The IO-Link devices (Class A) must only be supplied with the voltage VAUX1 provided at the supply terminals. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 127: Process Data Of The Io-Link Master Channels
Process data of the IO-Link master channels 3.6.1 Process image TBPN-L1-FDIO1-2IOL NOTE Further information about the parts of he process image of TBPN-L1-FDIO1-2IOL which concern the safe I/O channels and the standard I/O channels can be found in the user man- uals Part 1, "User manual –... - Page 128 Port 16th Event) n + 158 Event Code high byte (16th Event) n + 159 Event Code low byte (16th Event) Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
- Page 129 Meaning DXPx These input bits of the IO-Link channels are mapped into the device's PROFIsafe out- FBI1.x put data and are provided as fieldbus bits (1-4, 1-5, 1-6 and 1-7) in the Turck Safety CxPy Configurator. Input active Input active...
- Page 130 The order of the IO-Link process output data can be changed via the parameter "Process output data page 17 mapping" ( Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 131: Parameters
Parameters Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Basic SRO15 SRO13 EN DO15 EN DO14 IO-Link Port 1 Quick data storage mode Mode Start-Up Cycle time Diagnostics Process Process output data Process input data deactivate web input data... - Page 132 Parameter Mode", "DI (with parameter access)": In case of a parameter access, the IO-Link communication at the port is started. Switching signals are interrupted! Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
- Page 133 Name Meaning Value Data storage mode Synchronization of parameter data of IO-Link devices (storing the parameter of the connected device in the master). Diagnostic data (page If the synchronization is not possible, a diagnostic message is displayed (DS , see ).
- Page 134 Process output data mapping see: Process input data mapping Vendor ID Enter the IDs for the port configuration check. Device ID Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
- Page 135 Values for the parameter "cycle time" [ms] Time Value Time Value Time Value Time Value Time Value Time Value auto A 0x00 15.2 0x56 30.4 0x7C 59.2 0x91 89.6 0xA4 0xB7 0x08 0x58 31.2 0x7E 60.8 0x92 91.2 0xA5 121.6 0xB8 0x10 16.8...
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Page 136: Adaptation Of The Process Data Mapping
Low byte Byte 7 MSByte Diagnosis A Low byte, the lowest byte Low-Byte High byte High-Byte MSByte: Most Significant Byte Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 137: Diagnostics/Status
Diagnostics/status 3.9.1 LED displays Channel LEDs (C4 to C5) Meaning Remedy GREEN IO-Link Channel in IO-Link-mode C6, LED 12 – No IO-Link communication, diag- connect an IO-Link device – nostics deactivated Parameterize the channel as C7, LED 14 DI if necessary. –... -
Page 138: Diagnostic Data
Overcurrent supply VAUX1 at Channel 12/13 SCO x Overcurrent output No overcurrent Overcurrent at the output (if the DXP channel is used as output) Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... - Page 139 Meaning Remedy IO-Link master diagnostics Port parameterization The port parameters are inconsistent. The device parameterization via GSD is active, but not working. Possible causes: The IO-Link-master did not receive GSDML-parameters for a connected device. The con- nected device was not parameterized by a PROFINET PLC via GSDML. The port is in operation mode "IO-Link without validation"...
- Page 140 Read out the device event codes in order to be able to specify the error more precisely. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
- Page 141 3.10 PROFINET diagnostics I/O diagnostics (slot C6 and C7) PROFINET diagnostics DXP diagnostics channel Error code Channel Slot Overcurrent output DXP 13 0x0004 DXP 15 0x0004 IO-Link-diagnostics IO-Link port 1 Undervoltage (VLOW) DI12 (C/Q) 0x0002 Overvoltage (VHIGH) 0x0003 Overload (OVL) 0x0004 Overtemperature (OTMP) 0x0005...
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Page 142: 3.11 Io-Link And Turck Device Dtms
Fig. 3: Topology Scan in PACTware 3.12 FSU - Fast Start-Up FSU - Fast Start-Up is not supported. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 143: Specific Configuration Of The Io-Link Ports Via Gsdml (Sidi)
3.13 Specific configuration of the IO-Link ports via GSDML (SIDI) Thanks to the "Simple IO-Link Device Integration (SIDI)", Turck IO-Link devices can directly be selected from the device GSDML in PROFINET. Fig. 4: Specific configuration of the IO-Link ports via GSDML... - Page 144 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 145: Io-Link Data Storage
IO-Link data storage General Data storage enables a user to change an IO-Link device when maintenance is required without any configuration or parameterization. The IO-Link master, as well as the IO-Link device, store the device parameters. The data storage mechanism serves for synchronizing these different data storage buffers. In case of a device change, the master writes the stored device parameters to the new device. -
Page 146: Parameter "Data Storage Mode" = Activated
The IO-Link device has not been con- nected to the IO-Link master before. Para. IOLD = parameter data of the IO-Link device Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 147: Parameter "Data Storage Mode" = Read In
This prevents unknown device parameter settings to be downloaded to the IO-Link mas- ter when establishing the connection. Turck IO-Link devices can be reset to factory settings via a system command using a generic IO-Link-DTM and the device-specific IODD. For the reset of third party devices, please read the corresponding manufacturer docu- mentation. -
Page 148: Parameter "Data Storage Mode" = Overwrite
The synchronization of parameter sets is deactivated. IO-Link-Master IO-Link-Device Para. IOLD = parameter data of the IO-Link device Fig. 8: "Data storage mode" = deactivated, clear Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 149: Io-Link - Functions For Acyclic Communication
IO-Link – functions for acyclic communication General The acyclic access to the data of IO-Link devices is realized via IO-Link CALLs. Therefore it is necessary to distinguish between data of an IO-Link master or of an IO-Link device. The addressing of the IO-Link CALL is realized via the so called Entity_Port- It defines which device is addressed via the CALL: Entity_Port 0 = IO-Link master module (IOLM) Entitiy_Port 1 = IO-Link device at 1st IO-Link channel (IOL1) -
Page 150: Subindex 66: Set Default Parameterization
Teaching all O-Link ports 0x01 Teaching of IO-Link port 1 0x02 Teaching of IO-Link port 2 0x03 to 0xFF reserved Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 151: Subindex 68: Master Port Scan Configuration
5.2.4 Subindex 68: Master Port Scan Configuration Entity_ IO-Link Read Length Description Port subindex Write max. 120 byte This object serves for reading the Configuration of the IO-Link devices con- nected to the IO-Link master. 28 byte are returned per IO-Link port IO-Link Content Length... - Page 152 Remedy: – Change the device. – Adapt the master parameterization (see parameter Mode (page 17)) Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
- Page 153 Device Status Value Meaning Device works correctly Maintenance Event Out-of-Specification Event Functional check Error 5-255 reserved V01.0| 2017/04...
- Page 154 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 155: The Io-Link Function Block Iol_Call
The IO-Link function block IOL_CALL General The IO-Link function block IOL_CALL is specified in the IO-Link specification "IO-Link Integration Part 1- Technical Specification for PROFIBUS and PROFINET". NOTE Depending on the PLC manufacturer, the IO-Link CALL function block can differ from the specification (for example in the representation or the use of variables). -
Page 156: Input Variables
INET" and "IO-Link Interface and System"), which concern the communication between IO-Link master and connected devices. IOL_STATUS (page 44) Length of the data which were read. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... - Page 157 6.2.3 STATUS – communication error status The status of the acyclic communication contains 4 byte and is structured as follows: Byte 3 Byte 2 Byte 1 Byte 0 0x80 Manufacturer specific Specifies the error as an Error code Vendor specific identifier identifier (not always Status codes error of acyclic communi-...
- Page 158 Access denied, index not writable 0x8030 PAR_VALOUTOFRNG Parameter value out of range 0x8031 PAR_VALGTLIM Parameter value above the upper limit Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
- Page 159 Error code Name Meaning acc. to spec. 0x8032 PAR_VALLTLIM Parameter value below the lower limit 0x8033 VAL_LENOVRRUN Length of data to be written does not match the length defined for this parameter 0x8034 VAL_LENUNDRUN 0x8035 FUNC_NOTAVAIL Function not available in the device 0x8036 FUNC_UNAVAILTEMP Function temporarily not available in the device...
- Page 160 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 161: Appendix
Appendix Start-up: IO-Link-Device with IO-Link V1.0 In general, the following applies: IO-Link devices in accordance with IO-Link specification V1.0 do not support data storage. This means, that the parameter "Data storage mode" has to be set to "deactivated, clear" if an IO-Link V1.0 devices is used. -
Page 162: Start-Up: Io-Link-Device With Io-Link V1.1
Resetting the device sets the complete device back to factory settings. The content of a plugged memory stick is deleted as well (see Storing a configuration (page 27)). Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... - Page 163 Start-up steps (2nd possibility) Fig. 12: Activate data storage via DTM Set the "data storage mode" to "deactivated, clear". Download the parameters into the device. Re-activate the data storage if required. Download the parameters into the device. Connect the IO-Link V1.1 device. LED "IOL"...
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Page 164: Start-Up Problems - Frequently Failure Causes
To do so, set parameter Process input data invalid " " to "no diag- page -19 nostic generated", see Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... - Page 165 28 subsidiaries and over 60 representations worldwide! D301381 | 2017/04 *D301381ßß1704* www.turck.com...
- Page 166 28 subsidiaries and over 60 representations worldwide! D301382 | 2017/0 *D301382ßß1701* www.turck.com...
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