Data sheet Safety Manual Declarations of conformity (current versions) Approvals Notes on Use in Ex zone 2 and 22 (100022986) V02.00 | 2022/07 | 5 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
If you have any suggestions for improving the design or if some information is missing in the document, please send your suggestions to techdoc@turck.com. V02.00 | 2022/07 | 6 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
M12 closure caps 7/8’’ blind caps (not suitable to guarantee IP67/IP69K) Turck service Turck supports you with your projects, from initial analysis to the commissioning of your applic- ation. The Turck product database under www.turck.com contains software tools for program- ming, configuration or commissioning, data sheets and CAD files in numerous export formats.
The product is designed according to state-of-the-art technology. However, residual risks still exist. Observe the following warnings and safety notices to prevent damage to persons and property. Turck accepts no liability for damage caused by failure to observe these warning and safety notices.
Do not install the device in areas critically exposed to UV light. Prevent risks caused by electrostatic charge. Protect unused connectors with dummy plugs to ensure protection class IP67. V02.00 | 2022/07 | 9 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
A pluggable memory stick is included in the scope of delivery of TBPN-L…-4FDI-4FDX. It serves for storing the safety function configured via Turck Safety Configurator. It allows to transfer the configuration of one device to another device, e. g. for device exchange.
Mount and screw the housing cover according to the following figure. The tightening torque for the Torx T8 screw is 0.5 Nm. Fig. 6: Mounting the device in protection housing TB-SG-L V02.00 | 2022/07 | 15 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
RC element, the grounding clip must be removed. In the delivery state, the grounding clip is mounted. V02.00 | 2022/07 | 17 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
With mounted grounding clip: The shielding of the fieldbus and the module grounding are connected to the reference potential of the installation. V02.00 | 2022/07 | 18 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
0.4…1.0 Nm Turck Line + BUS M8 (SW9) M12 for bus cables (SW13) M12 for sensor cables (SW14) V02.00 | 2022/07 | 19 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
System supply: power supply 1 (incl. supply of electronics) Load voltage: power supply 2, fed through, not used in device V02.00 | 2022/07 | 21 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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System voltage: power supply 1 (incl. supply of electronics) Load voltage: power supply 2, fed through, not used in device V02.00 | 2022/07 | 22 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Ground V1 FDI (T1) Digital input 1 Test pulse 2 FE is connected to the thread of the M12 connector. V02.00 | 2022/07 | 24 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Danger to life due to connection failures Use loads with mechanical or electrical inertia. Positive and negative test pulses have to be tolerated. V02.00 | 2022/07 | 25 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Connection example: Banner STB Touch Note: To avoid errors, do not use 5-pin cables to the sensor. V02.00 | 2022/07 | 26 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Execute a functional test. Check if the device works according to the configuration and if all safety functions react as expected. V02.00 | 2022/07 | 28 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
In addition to the reaction time in the device, reaction times of the further Safety components have to be system considered eventually. Please find the respective information in the tech- nical data of the respective devices. Further information about the reaction time can be found in the online help for the Turck Safety Configurator. 7.2.3...
F address, accept setting by restarting the device Factory Reset: Resets device to factory settings Erase Memory: Deletes the content of the configuration memory V02.00 | 2022/07 | 30 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
In PROFINET, the connected device is not identified by its IP address, but recognized and ad- dressed by its device name. The device name can be freely chosen. Default device name (from GSDML): tben-l5-4fdi-4fdx V02.00 | 2022/07 | 31 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Write the new IP address, the subnet mask and the default gateway via Submit into the device. Fig. 28: Webserver — Network configuration TBPN-L…-4FDI-4FDX V02.00 | 2022/07 | 32 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Select the Register in TIA/Step7 option in the installation step Custom Setup in order to be able to start Turck Safety Configurator directly from TIA portal. Fig. 29: Register the TSC in TIA/Step7 V02.00 | 2022/07 | 33 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
If the coupon code If missing, please order a coupon code via E-mail under the following E-mail address: TM-BWSoftwareSupport@turck.com NOTE The software can only be used on a virtual machine with Internet access. V02.00 | 2022/07 | 34 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
In the start assistant, select option New workspace, enter a name and a storage location and create the new workspace with Create. Fig. 31: Start assistant – new workspace The new workspace is created. V02.00 | 2022/07 | 35 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
The dialog box Properties – TB… is opened. Fig. 33: TSC – hardware configuration In the register tab Local I/Os, the safe slots of TBPN-L…-4FDI-4FDX are configured. V02.00 | 2022/07 | 36 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Complete the configuration with OK. The basic configuration is applied. The release circuits of the basic configuration are automatically created. V02.00 | 2022/07 | 37 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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FDI6/7 OSSD 62 FDI4/5 OSSD 63 FDI2/3 OSSD 64 FDI0/1 Fig. 34: TSC – release circuits (OSSDs) of the basic configuration V02.00 | 2022/07 | 38 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
The channels of TBPN-L…-4FDI-4FDX are adapted to requirements of the respective applica- Ò tion in the register tab Local I/Os Expert. Configuration options Fig. 35: TSC – Configuration of I/Os V02.00 | 2022/07 | 39 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Clicking Expert opens the expert settings for in- and outputs. Fig. 36: TSC – Expert settings NOTE The description of the functions is part of the online help of the Turck Safety Config- urator. V02.00 | 2022/07 | 40 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Setting Creating a configuration with the TSC commissioning wizard Example configuration Fig. 37: TSC – Expert settings (example configuration) V02.00 | 2022/07 | 41 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Safely switches off output at channel dependent with filter- FDX10/11. FDX14/15 unused Adapt the expert settings and close with OK. V02.00 | 2022/07 | 42 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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The global error unlock can also be executed via the process data bit ”UNLK” in the module’s process output data [} 70]. V02.00 | 2022/07 | 43 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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FDI4 (see “Switch off FDX10/11 (2. OSSD)”) FDX12/13 Safe sensor 3. OSSD unchanged FDX14/15 unused No OSSD created V02.00 | 2022/07 | 44 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Loading the configuration with the TSC commissioning wizard Start the commissioning wizard and click Next >. Fig. 40: TSC – Start the commissioning wizard V02.00 | 2022/07 | 45 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Fig. 41: TSC – Commissioning wizard, assigning a password The connected TBPN-L…-4FDI-4FDX is prepared for the configuration download. Fig. 42: TSC – Commissioning wizard, preparing the master V02.00 | 2022/07 | 46 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Confirm with OK and store the setting in the project (store the interface in the work- space). The configuration is sent to the TBPN-L…-4FDI-4FDX. This process may take a few seconds. V02.00 | 2022/07 | 47 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Check the configuration using the configuration protocol and confirm the check. Fig. 45: TSC – confirming check of the configuration protocol V02.00 | 2022/07 | 48 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Fig. 46: TSC – release configuration The configuration has been released. Fig. 47: TSC – release configuration Click OK and complete the commissioning with Finish. V02.00 | 2022/07 | 49 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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The Turck Safety Configurator changes to the online mode and opens the diagnostics configuration. Fig. 48: TSC – Diagnostics configuration (online, no communication to safety PLC) V02.00 | 2022/07 | 50 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
In the dialog box State of output switching element x select OSSD 63 under Assignment. Fig. 49: TSC – 1. OSSD, state of output switching element OSSD 63 V02.00 | 2022/07 | 51 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Fig. 50: TSC – 1. OSSD, state of output switching element OSSD 63 and OSSD 64 The activation of the emergency shutdown at FDI0/1 or the light grid at FDI2/3 switches off output FDX8/9. V02.00 | 2022/07 | 52 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Fig. 51: TSC – 2. OSSD, state of output switching element OSSD 62 The activation of the emergency shutdown at FDI0/1 or the light grid at FDI2/3 switches off output FDX8/9. V02.00 | 2022/07 | 53 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Fig. 52: TSC – monitored start via standard input (example 1. OSSD) The safe outputs FDX8/9 and FDX10/11 will only restart with a positive edge at FDI4. V02.00 | 2022/07 | 54 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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After an error, the safety function will only restart if the emergency shutdown as well as the light grid are error free and the release bit in the F-CPU is set. V02.00 | 2022/07 | 55 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Open the Output assignment and assign a PROFIsafe bit to output FDX8/9. Fig. 54: TSC – output assignment PROFIsafe bit V02.00 | 2022/07 | 56 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Load the configuration into the device via the Commissioning wizard ( [} 45]) or by using Ò the PC Monitor function. Fig. 55: TSC – sending the configuration V02.00 | 2022/07 | 57 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Setting Configuring single channel safety sensors Configuring single channel safety sensors If a slot is configured as Single channel safety in Turck Safety Configurator, then the double channel function for the slot is disabled. Fig. 56: TSC – single channel inputs No release circuits are generated for the single channel inputs.
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Add a Single channel safety input from the device catalog to the new window Fig. 58: TSC – configuring an OSSD for a single channel safety input V02.00 | 2022/07 | 59 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Add an automatic start and assign a PROFIsafe bit in order to be able to monitor the single channel sensor from the PLC. Fig. 60: TSC – single channel safe input with automatic start and PROFIsafe assignment V02.00 | 2022/07 | 60 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Install the device's GSDML-file. Add device to the PROFINET-IO-System (100). Fig. 61: TIA – adding the TBPN-L…-4FDI-4FDX to PROFINET. V02.00 | 2022/07 | 61 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Fieldbus bits which are used for the communication in the unsafe part of the PLC. Module status Module status, optionally mapped V02.00 | 2022/07 | 62 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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F_iPar_CRC CRC from the protocol in the Turck Safety Configurator, in this example: 113E Fig. 63: TIA – F_parameters of TBPN-L…-4FDI-4FDX V02.00 | 2022/07 | 63 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
LED ERR Meaning No voltage connected Green No diagnostics Green flashing, 4 Hz Initialization, configuration transfer from memory chip running V02.00 | 2022/07 | 64 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
V1 too low (< 18 VDC) Control word The control word is not in use. V02.00 | 2022/07 | 65 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
+ 21 FBO15 FBO14 FBO13 FBO12 FBO11 FBO10 FBO9 FBO8 Module status [} 65] n + 22… DIAG n + 23 V02.00 | 2022/07 | 66 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Safe Unit Protective Mode Not active Active SUCM Safe Unit Configuration Mode Not active Active SUUM Safe Unit Unknown Mode Not active Active V02.00 | 2022/07 | 67 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Name Code Meaning No memory chip plugged NCNF No configuration available CNFMM Configuration mismatch COMLO Communication loss FERR Fatal Error V02.00 | 2022/07 | 68 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Turck Safety Configurator. Bits 1.4…1.7 are automatic- ally assigned. The other bits can be configured by the user. Fig. 64: Output assignment in Turck Safety Configurator V02.00 | 2022/07 | 69 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
This bit serves for unlocking the safe unit. It responds to a falling edge. Set bit UNLK to 1 and back to 0. The safe unit is unlocked. V02.00 | 2022/07 | 70 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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These input bits are sent via Ethernet to the TBPN-L…-4FDI-4FDX and can be FB1.7 configured in the Turck Safety Configurator as field bus bits (inputs). Fig. 65: Input assignment in Turck Safety Configurator V02.00 | 2022/07 | 71 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Execute a power cycle at the device. The content of the memory chip is deleted. The procedure completed as soon as the ERR LED stops blinking. V02.00 | 2022/07 | 72 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Device running Ò Loading the configura- tion from the device to the memory Valid Valid equal Device start Ò Device running V02.00 | 2022/07 | 73 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
The device as well as the plugged memory chip are reset, stored configuration is deleted. The procedure completed as soon as the ERR LED stops blinking. V02.00 | 2022/07 | 74 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Defective or faulty devices must not, in any event, be put back into circulation. Dispose of the devices as described in the chapter ”Disposal” [} 77]. V02.00 | 2022/07 | 75 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Used cables as well as connected sensors and actuators have to be tested according to vendor specifications during the duration of use of TBPN-L…-4FDI-4FDX. V02.00 | 2022/07 | 76 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Defective or faulty devices must not, in any event, be put back into circulation. Send the devices back to Turck for testing and disposal. V02.00 | 2022/07 | 77 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
60.4 × 230.4 × 39 mm Operating temperature -40 °C… +70 °C Storage temperature -40 °C… +85 °C Operating altitude Max. 5000 m V02.00 | 2022/07 | 78 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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According to IEC 61131-2/IEC 61326-3-1 Approvals and certificates UV-resistant according to DIN EN ISO 4892-2A (2013) Note on ATEX/IECEx [} 82] V02.00 | 2022/07 | 79 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
2 A, observe derating [} 81] Interval between two test pulses, minimum 900 ms (for static inputs) Connection to external potential Not allowed V02.00 | 2022/07 | 80 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
The user have to provide an additional overcurrent protection on site. 14.4 Derating I [A] ∑ I [A] [°C] [°C] Fig. 67: Derating – output current Fig. 68: Derating – total current V02.00 | 2022/07 | 81 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
24 VDC ±10 % (SELV/PELV) Input current I 9 A (total per module) Output current I 1.5 A (per output) V02.00 | 2022/07 | 82 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Turck Banner Malaysia Sdn Bhd Unit A-23A-08, Tower A, Pinnacle Petaling Jaya, Jalan Utara C, 46200 Petaling Jaya Selangor www.turckbanner.my V02.00 | 2022/07 | 83 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Árpád fejedelem útja 26-28., Óbuda Gate, 2. em., H-1023 Budapest www.turck.hu Turck Inc. 3000 Campus Drive, USA-MN 55441 Minneapolis www.turck.us V02.00 | 2022/07 | 84 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Over 30 subsidiaries and 60 representations worldwide! 100004769 | 2022/07 100004769 www.turck.com...
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