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Kodak X-Omat 460 RA Processor Installation Instructions Manual
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Kodak X-Omat 460 RA Processor Installation Instructions Manual

Kodak X-Omat 460 RA Processor Installation Instructions Manual

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Publication No. 636738
1/91
INSTALLATION INSTRUCTIONS
for the
Kodak X-Omat 460 RA Processor
H108_0003DA
© Eastman Kodak Company, 1990

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Summary of Contents for Kodak X-Omat 460 RA Processor

  • Page 1 Publication No. 636738 1/91 INSTALLATION INSTRUCTIONS for the Kodak X-Omat 460 RA Processor H108_0003DA © Eastman Kodak Company, 1990...
  • Page 2 Eastman Kodak Company reserves the right to change this information without notice, and makes no warranty, express or implied, with respect to this information. Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from the use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.
  • Page 3 Unpacking the Processor Removing the Packing Material Cut the metal bands around the outside of the shipping carton. Remove the shipping carton from the processor. Remove the internal CARDBOARD from the top of the processor. Remove the TOP COVER from the processor. Remove: •...
  • Page 4 Remove: • DEVELOPER RACK • FIXER RACK • CARDBOARD from around each RACK • WASH RACK. FIXER RACK ASSEMBLY DEVELOPER RACK ASSEMBLY WASH RACK ASSEMBLY H108_0173BCA H108_0173BA Figure 2 Rack Identification 636738...
  • Page 5 [10] Remove the CARDBOARD from inside the bottom of the DEVELOPER, FIXER, and WASH TANKS. CARDBOARD from DEVELOPER TANK CARDBOARD from FIXER TANK CARDBOARD from WASH TANK H108_0136DCA H108_0136DA Figure 3 Removing Cardboard from the Processor Tanks 636738...
  • Page 6 [11] Remove the RECEIVING-END ACCESS PANEL from the processor. [12] Remove the 3 DRAIN HOSES from the RECEIVING BIN. [13] Remove the WRAPPED ITEMS from inside the front of the processor and keep them for later installation. [14] Remove the NON-DRIVE SIDE ACCESS PANEL from the processor. NON-DRIVE SIDE CONTROL PANEL ACCESS PANEL...
  • Page 7 [15] From the NON-DRIVE SIDE of the processor, remove the CARDBOARD securing the ends of the DRYER AIR TUBES in place. [16] Remove the 10 OUTER DRYER AIR TUBES to access the PACKING MATERIAL around the SHAFTS of the AIR TUBES and ROLLERS. [17] Remove the PACKING MATERIAL.
  • Page 8 Installing the Processor Removing the Processor from the Shipping Skid The processor weighs over 200 kg (442 lb), therefore use 2 people when installing the LEVELING SCREWS and moving the processor into position. The processor is not attached to the SHIPPING SKID. Use care when moving the SKID. Move the processor, on the SHIPPING SKID, as close as possible to the processor’s final destination.
  • Page 9 Remove the FEED-END, LOWER ACCESS PANEL and the 2 SIDE PANELS from the processor for easier access. Move the processor so that one corner is off the SHIPPING SKID. To prevent damaging the LEVELING SCREWS and the processor, do not allow more than a 25 mm (1 in.) clearance between the bottom of the processor and the HEAD of the LEVELING SCREW.
  • Page 10 Installing the Light-Tight Gasket LIGHT - TIGHT Install the LIGHT-TIGHT GASKET onto the GASKET end of the processor (receiving end or feed end) that will be against the darkroom wall. Do not stretch the GASKET. H108_0032ACA H108_0032AA Figure 9 Installing the Light-Tight Gasket Installing the Feed Shelf Install the FEED SHELF using: •...
  • Page 11 Install the FILM GUIDE onto the FEED SHELF using: • 3 WING NUTS • 3 WASHERS. NOTE Do not tighten the WING NUTS. FEED SHELF WING NUT (3) FILM GUIDE WASHER (5) SCREW (5) LOCKWASHER (5) H108_0033BCA H108_0033BA SCREW (5) Figure 10 Installing the Feed Shelf Adjusting the Height of the Feed Shelf Adjust the position of the FEED SHELF so...
  • Page 12 Aligning the Film Guide Insert a 35 x 43 cm (14 x 17 in.) film into the FILM GUIDE. Use the edges of the film to align the FILM GUIDE with the DETECTOR CROSSOVER ASSEMBLY. Tighten the 3 WING NUTS. FEED SHELF WING NUT (3) FILM...
  • Page 13 Positioning the Processor Against the Wall 2.5cm (1 in.) Move the processor 2.5 cm (1 in.) from the WALL. PROCESSOR WALL H108_0031ACA H108_0031AA Figure 14 Positioning the Processor Install the 4 FLOOR PLATES under the 4 LEVELING SCREWS. LEVELING SCREW FLOOR PLATE H108_0037ACA...

  • Page 14: Heat Exchanger

    Installing the Heat Exchanger Cover and Racks When the processor is positioned in its final location against the wall, unwrap the items removed during the Unpacking Procedure. Install the DEVELOPER HEAT EXCHANGER COVER into the bottom of the DEVELOPER TANK. NOTE Make sure that the HEAT EXCHANGER COVER is pushed completely down.
  • Page 15 Install: • DEVELOPER RACK • FIXER RACK • WASH RACK FIXER RACK ASSEMBLY DEVELOPER RACK ASSEMBLY WASH RACK ASSEMBLY H108_0173BCA H108_0173BA Figure 17 Installing the Racks Leveling the Processor To prevent damaging the LEVELING SCREWS and the processor, do not allow more than a 25 mm (1 in.) clearance between the bottom of the processor and the HEAD of the...
  • Page 16 Check that the RACKS are in their correct positions and that the GEARS of the RACK ASSEMBLIES engage with the GEARS of the MAIN DRIVE SHAFT. RACK ASSEMBLY GEAR MAIN DRIVE SHAFT GEAR H108_0063BCA H108_0063BA Figure 19 Positioning the Racks and Gears The edge of the LEVEL could cause damage to the surface of the ROLLER.
  • Page 17 Fasten the processor in position, if required. See Figure 5. Move the processor up tight against the WALL. PROCESSOR WALL H108_0030ACA H108_0030AA Figure 21 Positioning the Processor Against the Wall NOTE A Seismic Kit may be required by local code. If local code does require installation of a Seismic Kit, see Figure 5 for information.
  • Page 18 IMPORTANT Do not install a Seismic Kit until the processor has been positioned against the wall and has been leveled. H108_0010DA Figure 22 New Wall Installation - Feed End If the wall around the opening is straight and exactly perpendicular to the floor, this panel may not be necessary.
  • Page 19 Installing the Crossovers and Assemblies Install: DEVELOPER/FIXER CROSSOVER FIXER/WASH CROSSOVER DETECTOR CROSSOVER ASSEMBLY SQUEEGEE ASSEMBLY. SQUEEGEE DEVELOPER/FIXER ASSEMBLY CROSSOVER FIXER/WASH CROSSOVER DETECTOR CROSSOVER H108_0138BCA ASSEMBLY H108_0138BA Figure 23 Installing the Crossovers and Assemblies 636738...
  • Page 20 Connecting the Wash Water Hoses Once the DEVELOPER and FIXER REPLENISHMENT TUBES are both connected to their respective REPLENISHMENT TANKS, connect the WASH WATER HOSES. Connect one HOSE from the QUICK DISCONNECT to the FIXER/WASH CROSSOVER. NOTE The WASH WATER HOSE and the CLAMP required for the installation are packed with the processor in the separate PRE-PACK CARTON.
  • Page 21 Connecting the Processor Connecting the Jumpers at Close the TRANSFORMER BOX COVER. Terminal Strip TB2 Install the FEED-END, LOWER ACCESS PANEL onto the processor. Remove the FEED-END, LOWER ACCESS PANEL from the processor. Open the TRANSFORMER BOX COVER. Determine the SUPPLY VOLTAGE being CONDUIT applied to the processor.
  • Page 22 Figure 27 Supply Voltage Connection Chart 636738...
  • Page 23 Figure 28 Supply Voltage Connection Chart Cont’d. 636738...
  • Page 24 Figure 29 Supply Voltage Connection Chart Cont’d. 636738...
  • Page 25 Figure 30 Diagrams for Terminal Strip TB2 636738...
  • Page 26 Figure 31 Diagrams for Terminal Strip TB2 Cont’d. 636738...
  • Page 27 Operating the Processor at 50-Hz NOTE The processor is shipped for 60 Hz operation. If you plan to operate the processor at 60 Hz, proceed to the next section entitled ‘‘Installing MAIN Language Chips’’ on page ??. If you CIRCUIT BREAKER (CB1) plan to operate the processor at 50 Hz, read the section that follows.
  • Page 28 [11] Check the alignment of the DRIVE BELT. Adjust the PULLEY as necessary. When the processor is operating, check that this alignment is correct. See Figure ?? on page ??. [12] Deenergize the processor by moving the MAIN CIRCUIT BREAKER, CB1, to the ‘‘O’’ position. Do not place hands or fingers near the moving parts.
  • Page 29 INCORRECT CORRECT H108_0074CA Figure 34 Aligning the Blower Motor Pulley 636738...
  • Page 30 Installing Language Chips To change either to or from a Japanese display— Make sure that the processor is deenergized. Move the MAIN CIRCUIT BREAKER, CB1, and AUXILIARY CIRCUIT BREAKERS CB2, CB3, and CB4 to the ‘‘O’’ position. Remove the RECEIVING-END ACCESS PANEL Before removing any CHIP from the 500 CIRCUIT BOARD, make sure you are wearing a wrist grounding strap to prevent damage from electrostatic discharge.
  • Page 31 When the LANGUAGE CHIP is correctly positioned in the SOCKET, press the LANGUAGE CHIP down firmly with your thumb. Do Steps ?? through ?? to remove and install LANGUAGE CHIP U18, the MAIN PROGRAM CHIP U19, and the BOOT STRAP CHIP U20. Close the ELECTRICAL BOX.

  • Page 32: Developer Filter

    Installing the Developer Filter DEVELOPER FILTER Remove the FILTER CAP and install the new FILTER DEVELOPER FILTER. Install the FILTER CAP. H108_0068ACA H108_0068AA Figure 37 Installing a New Developer Filter Connecting the Drains The processor is equipped to accommodate the separation of DEVELOPER, FIXER, and WATER effluent liquid. The processor is shipped from the factory with a separate FIXER OVERFLOW/TANK DRAIN, AUXILIARY FIXER TANK DRAIN, DEVELOPER OVERFLOW/TANK DRAIN, and AUXILIARY DEVELOPER TANK DRAIN.
  • Page 33 Connecting the Water IMPORTANT WASH OVERFLOW FIXER and DRAIN FIXER DRAIN Before doing these steps, see the Site AUXILIARY VALVE FIXER OVERFLOW DRAIN Specifications for information and DRAIN concerning water pressure and materials. Install the plumbing to the WATER INLET. Make sure that the 2 DRAIN VALVES are closed.
  • Page 34 Connecting the Exhaust Connect 7.6 cm (3 in.) ELBOWS and rigid DUCT or flexible EXHAUST HOSE between the processor EXHAUST PORT and the BUILDING EXHAUST DUCT. NOTE Do not make a solid connection at the BUILDING END. Do not connect the EXHAUST DUCT to the processor at this time.
  • Page 35 Connect the DUCT to the processor. Adjust clearance to obtain required static pressure in duct. Do not make solid connection. DUCT from 5.1 cm (2.0 in.) PROCESSOR maximum H108_0008BCB H108_0008BA Figure 40 Connecting the Processor Exhaust to the Building Exhaust Connecting the Exhaust Fan for Intermittent Operation NOTE The processor is shipped with the exhaust fan wired for continuous operation while the processor...
  • Page 36 Installing the Grommets and Replenishment Tubes To prevent contaminating the processor solutions, follow the instructions below to install the DEVELOPER REPLENISHMENT TUBE. After the DEVELOPER REPLENISHMENT TUBE is connected to the DEVELOPER REPLENISHMENT TANK, then, repeat the following procedure to install the FIXER REPLENISHMENT TUBE.
  • Page 37 Install a GROMMET onto the REPLENISHMENT TUBE. If necessary, remove a section of the GROMMET. Compress the GROMMET and fit it into the SLOT. SLOTS SECTION GROMMETS H108_0016CCA H108_0016CA Figure 42 Installing the Grommets Into the Slots 636738...
  • Page 38 Installing the Replenishment Tubes Through Alternate Inlets To prevent contaminating the processor solutions, follow the instructions below to install the DEVELOPER REPLENISHMENT TUBE. After the DEVELOPER REPLENISHMENT TUBE is connected to the DEVELOPER REPLENISHMENT TANK, then, repeat the following procedure to install the FIXER REPLENISHMENT TUBE.
  • Page 39 Connecting the Replenishment Tanks Install one end of the STRAINER onto the TUBING leading from the REPLENISHMENT TANK. Install the other end of the STRAINER to the TUBING leading into the processor. Connect the TUBING from the INLET on the REPLENISHER PUMP ASSEMBLY to the REPLENISHMENT TANK.
  • Page 40 Setting Up Initial Operating Parameters Below are a few questions regarding your custom needs of the Kodak X-Omat Processor. These questions are designed to help you determine your intial set-up operating parameters. Over a period of time, you may wish to revise these operating conditions;...
  • Page 41 System Check-Out IMPORTANT The following procedure must be performed by a qualified service person after the processor installation is complete. For this procedure all ACCESS PANELS including the TOP COVER must be removed from the processor. See Figures ?? through ?? on page ?? for ACCESS PANEL locations. Blower Motor Check Remove the BLOWER MOTOR COVER.

  • Page 42: Circuit Breaker

    Leak Check Using either buckets of water or a hose, fill the DEVELOPER, FIXER, and WASH TANKS to the overflow level with water. To provide for conduction of the SOLUTION LEVEL SENSORS— Add 3 ounces of DEVELOPER to the DEVELOPER REPLENISHMENT TANK. Add 3 ounces of FIXER to the FIXER REPLENISHMENT TANK.
  • Page 43 Check the processor for leaks in the following areas: RECIRCULATION PUMP FITTINGS REPLENISHER PUMP CHECK VALVES TANK FITTINGS THERMOWELL ASSEMBLIES PLUMBING FIXTURES DRAIN VALVES Check that the OVERFLOW HOSES are draining water from the TANKS. Check that the DEVELOPER REPLENISHMENT HOSE and the FIXER REPLENISHMENT HOSE are connected to the correct plumbing fittings.
  • Page 44 3056ii_c.txt Kodak and X-Omat are trademarks. Health Sciences Division EASTMAN KODAK COMPANY • ROCHESTER, N.Y. 14650 Printed in USA...