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Kodak X-Omat 5000 RA PROCESSOR Diagnostics

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Publication No. 5B6342
January 1996
Supersedes October 1995
DIAGNOSTICS
for the
Kodak X-Omat 5000 RA PROCESSOR
H148_0004GA
© E a stman Ko d a k Co mp a ny

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Summary of Contents for Kodak X-Omat 5000 RA PROCESSOR

  • Page 1 Publication No. 5B6342 January 1996 Supersedes October 1995 DIAGNOSTICS for the Kodak X-Omat 5000 RA PROCESSOR H148_0004GA © E a stman Ko d a k Co mp a ny...

  • Page 2: Table Of Contents

    Eastman Kodak Company reserves the right to change this information without notice, and makes no warranty, express or implied, with respect to this information. Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from any use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.

  • Page 3: Error Codes

    If any error prevents optimum film processing, the READY LED will de-energize. When the LED de-energizes, you can feed film into the PROCESSOR but the image quality may not be correct. Kodak recommends that you do not process film when the LED is de-energized. 5B6342 – January 1996...

  • Page 4: All Errors

    DIAGNOSTICS All Errors Important When you check an electrical component or BOARD, also check all the: • connections and CABLES for the component or BOARD • voltages from the POWER SUPPLY for the component or BOARD When you check a SOLID STATE RELAY, use the tests in the Appendix to determine the source of the malfunction. Possible damage from electrostatic discharge.
  • Page 5 Error Codes Code Description Possible Malfunction Action E011 Developer heater failure This error occurs when the 8000 CURRENT SENSE BOARD detects no current through the DEVELOPER HEATER. When the temperature of the Determine the cause for the high developer solution is too high, developer temperature, and repair the the DEVELOPER HEATER problem.
  • Page 6 DIAGNOSTICS Code Description Possible Malfunction Action E013 Level sensor circuit failure This error occurs when the level sensor circuit on the 5000 BOARD malfunctions. The following parts are disabled: • DEVELOPER and FIXER REPLENISHMENT PUMPS • RECIRCULATION PUMP The temperature control for the fixer and developer is disabled. 5000 BOARD Install a new BOARD.

  • Page 7: Non-Fatal Errors

    Error Codes Non-Fatal Errors Code Description Possible Malfunction Action E032 Developer tank fill This error will occur if the: error • DEVELOPER TANK: – does not fill in 2 minutes in normal operation – does not fill in 10 minutes in the Tank Fill Mode –...
  • Page 8 DIAGNOSTICS Code Description Possible Malfunction Action E033 Fixer tank fill error This error will occur if the: • FIXER TANK – does not fill in 2 minutes in normal operation – does not fill in 10 minutes in the Tank Fill Mode –...
  • Page 9 Error Codes Code Description Possible Malfunction Action E038 Loss of developer Water does not enter the WASH Check: cooling ability TANK. • that water is supplied to the PROCESSOR – The water supply is turned on. – The FILTER is clean. •...
  • Page 10 DIAGNOSTICS Code Description Possible Malfunction Action E041 Loss of transport speed control When the PROCESSOR operates normally: • The supply voltage from the +24 V POWER SUPPLY PS3 to the PCOM and +24 V TERMINALS of the DRIVE MOTOR CONTROLLER A4 is 24 V DC. Note •...

  • Page 11: Warnings

    Error Codes Warnings Error Error Possible Code Description Malfunction Action E128 Top cover not in When this error occurs, the following functions are disabled: place • film transport • film accumulation The TOP COVER is opened. Close the TOP COVER. INTERLOCK SWITCHES S3 Check S3 and S4.
  • Page 12 DIAGNOSTICS January 1996 – 5B6342...

  • Page 13: Mechanical Diagnostics

    Mechanical Diagnostics Section 2: Mechanical Diagnostics Transport Malfunction Possible Cause Check RACK and CROSSOVER RACK and CROSSOVER ASSEMBLIES: ASSEMBLIES correct positions seated correctly • squareness – See the Adjustments and Replacements, Publication No. 5B6340, RACKS and CROSSOVERS. Adjusting the Squareness of the CROSSOVERS Adjusting the Squareness of the RACKS •...

  • Page 14: Artifacts And Wrong Film Densities

    DIAGNOSTICS Artifacts and Wrong Film Densities Possible Cause Check Replenishment system Replenishment rates • correct setting HOSES • opened and round • no obstructions or air bubbles HOSE CLAMPS • tight REPLENISHMENT PUMP • operation • calibration Replenishment chemicals • Change any chemicals that are: –...
  • Page 15 Mechanical Diagnostics Possible Cause Check RACK and CROSSOVER RACKS and CROSSOVERS ASSEMBLIES • correct position • seated correctly • cleaned completely – See the Preventive Maintenance, Publication No. 5B6747. CROSSOVER TROUGHS and EVAPORATION COVERS • correct position • TROUGHS – clean •...
  • Page 16 DIAGNOSTICS Possible Cause Check Drying system DRYER AIR TUBES • clean – If necessary, use a BOTTLE BRUSH and water to clean the TUBES and SLOTS in the TUBES. • BAFFLES – installed Temperature setting of the DRYER • lowest possible setting to provide the best image quality •...

  • Page 17: Wet Films

    Mechanical Diagnostics Wet Films Possible Cause Check Film and chemicals are not Film compatible. • compatible with the selected cycle Replenishment system Replenishment rates • correct setting HOSES • opened and round • no obstructions or air bubbles HOSE CLAMPS •...
  • Page 18 DIAGNOSTICS Possible Cause Check Drying system DRYER AIR TUBES • clean – If necessary, use a BOTTLE BRUSH and water to clean the TUBES and SLOTS in the TUBES. • BAFFLES – installed DRYER • lowest possible temperature to provide the best image quality DRYER AIR EXHAUST •...

  • Page 19: Solution Levels

    Mechanical Diagnostics Solution Levels Possible Cause Check Replenishment system Replenishment rates • correct setting HOSES • opened and round • no obstructions or air bubbles REPLENISHMENT PUMP • operation • calibration REPLENISHMENT TANKS • quantity of solution POPPET VALVES • clean •...
  • Page 20 DIAGNOSTICS January 1996 – 5B6342...

  • Page 21: Internal Diagnostics

    Internal Diagnostics Section 3: Internal Diagnostics Accessing the Internal Diagnostics Procedure [1] Press “GO TO SETUP” from the main menu. READY DRYER SLEEP SELECT MORE GO TO TEMP CYCLE SETUP [2] Enter the access code. If the customer: CANCEL • has not changed the code, it is 4213. REQUEST •...

  • Page 22: D1 Menu

    DIAGNOSTICS D1 Menu [6] Press “MORE” to display the D2 Menu. VIEW FILM SENSOR MORE DONE/ ERRORS DETECT TESTS RETURN D2 Menu [7] Press “MORE” to display the D3 Menu. HEATER SOLENOID MOTOR MORE DONE/ TESTS TESTS TESTS RETURN D3 Menu [8] Press “MORE”...

  • Page 23: Diagnostic Menus

    Internal Diagnostics Diagnostic Menus Overview When you enter the diagnostic menu, the software: • de-energizes the following electrical components: – all HEATERS – all PUMPS – all SOLENOIDS – the BLOWER and DRIVE MOTORS • de-energizes the SAFELIGHT OUTLET • disables the error code detection You can use the internal diagnostics to energize and de-energize electrical components.

  • Page 24: D3 Menu

    DIAGNOSTICS D3 Menu From this menu, you can: • energize and de-energize: PUMP RECEPT FILM MORE DONE/ TESTS OUTLET ACCUMUL RETURN – PUMPS – RECEPTACLE OUTLET – LEDs • calibrate LEDs on the 6000 BOARD • determine film size • access the D1 Menu •...

  • Page 25: Flowcharts For The Internal Diagnostics

    Internal Diagnostics Flowcharts for the Internal Diagnostics H148_9013EC 5B6342 – January 1996...
  • Page 26 DIAGNOSTICS H148_9015EC January 1996 – 5B6342...
  • Page 27 Internal Diagnostics H148_9014EC 5B6342 – January 1996...
  • Page 28 DIAGNOSTICS January 1996 – 5B6342...

  • Page 29: Reports

    – PRINTER ADAPTER CABLE TL-5004 – INTERFACE CABLE TL-4391 • PRINTER with the following specifications: – 9600 baud – 8 data bits – no parity – serial interface – XON/XOFF protocol The Kodak Diconix 180si PRINTER meets these specifications. 5B6342 – January 1996...

  • Page 30: Printing Reports

    DIAGNOSTICS Printing Reports Procedure [1] Connect: • the INTERFACE CABLE TL-4391 to the PROCESSOR INTERFACE CONNECTOR (PIC) on either the DRYER END or the FEED END of the PROCESSOR • the PRINTER ADAPTER CABLE TL-5004 to the INTERFACE CABLE TL-4391 and the PRINTER PROCESSOR INTERFACE CONNECTOR...
  • Page 31 Reports [8] From this screen, you can: SELECT PRINT PRINT DONE/ • Press “SELECT PRINTER” to indicate which PRINTER REPORT RETURN connection you used in Step 1: – PROCESSOR INTERFACE PRINT TO PRINT TO DONE/ CONNECTOR (PIC) EBOX RETURN – ELECTRICAL BOX (EBOX) •...
  • Page 32 DIAGNOSTICS January 1996 – 5B6342...

  • Page 33: Appendix

    Appendix Section 5: Appendix SOLID STATE RELAYS (SSR) Possible Malfunctions 3 possible malfunctions can occur: • The control voltage is supplied, but the LOAD does not operate. – Result: The LOAD malfunctions. • The control voltage is supplied, but the SSR does not conduct the voltage. –...

  • Page 34: Checking The Ssr And The 5000 Board

    DIAGNOSTICS Checking the SSR and the 5000 BOARD Warning Dangerous Voltage [1] De-energize the PROCESSOR. [2] Disconnect the wire that connects the 5000 BOARD to TERMINAL 3 on the SSR. [3] Place a CLIP between: • +5 V DC on the QUAD POWER SUPPLY •...

  • Page 35: Publication History

    Publication History Section 6: Publication History Print Date Pub. No. ECO No. Affected Pages File Name Notes October 1995 5B6342 2649-029 All dg3425_1_029.doc First printing. January 1996 5B6342 2649-062 Covers dg3425_1_062.doc Graphic Unification. January 1998 5B6342 2649-062 All dg342500.fm First CD-ROM printing. Content is identical to January 1996 version;...
  • Page 36 Kodak, Diconix, and X-Omat are trademarks. HEALTH IMAGING dg342500.fm EASTMAN KODAK COMPANY ROCHESTER, N.Y. 14650 Printed In USA...

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