Related Manuals for Kodak X-Omat 480 RA Processor
Summary of Contents for Kodak X-Omat 480 RA Processor
- Page 1 Publication No. 1C0932 1/94 Supersedes 246615 4/92 INSTALLATION INSTRUCTIONS for the Kodak X-Omat 480 RA Processor H108_0318BA © Eastman Kodak Company, 1994...
- Page 2 Eastman Kodak Company reserves the right to change this information without notice, and makes no warranty, express or implied, with respect to this information. Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from the use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.
- Page 3 Table of Contents Description Page 1C0932...
- Page 4 BLANK PAGE 1C0932...
- Page 5 Unpacking the Processor Removing the Packing Material Cut the bands around the outside of the shipping carton. Remove the shipping carton from the PROCESSOR. Remove the internal CARDBOARD from the top of the PROCESSOR. Remove the TOP COVER from the PROCESSOR. Remove: •...
- Page 6 Remove: • DEVELOPER RACK • FIXER RACK • CARDBOARD from around each RACK • WASH RACK. FIXER RACK ASSEMBLY DEVELOPER RACK ASSEMBLY WASH RACK ASSEMBLY H108_0173BCA H108_0173BA Figure 2 Rack Identification 1C0932...
- Page 7 Remove the CARDBOARD from inside the bottom of the DEVELOPER, FIXER, and WASH TANKS. CARDBOARD from DEVELOPER TANK CARDBOARD from FIXER TANK CARDBOARD from WASH TANK H108_0136DCA H108_0136DA Figure 3 Removing Cardboard from the Processor Tanks 1C0932...
- Page 8 [10] Remove: • DRYER PANEL • RECEIVING-END ACCESS PANEL. [11] Remove the wrapped items from inside the front of the PROCESSOR and keep them for later installation. [12] Remove the NON-DRIVE SIDE ACCESS PANEL from the PROCESSOR. NON-DRIVE SIDE CONTROL PANEL ACCESS PANEL FEED-END MIDDLE ACCESS PANEL...
- Page 9 [13] From the non-drive side of the PROCESSOR, remove the CARDBOARD securing the ends of the DRYER ROLLERS. [14] Remove the 10 AIR TUBES, on the outside of the DRYER, to access the PACKING MATERIAL around the SHAFTS of the DRYER ROLLERS. [15] Remove the PACKING MATERIAL.
- Page 10 Installing the Processor Removing the Processor from the Skid • The PROCESSOR weighs over 194 kg (427 lb). Use 2 persons when installing the LEVELING SCREWS and moving the PROCESSOR into position. • The PROCESSOR is not fastened to the SKID. Use care when moving the SKID. Move the PROCESSOR, on the SKID, as close as possible to the position of installation.
- Page 11 Remove the FEED-END, LOWER ACCESS PANEL and the 2 side ACCESS PANELS from the PROCESSOR for easier access. Move the PROCESSOR so that one corner is off the SKID. To prevent damage the LEVELING SCREWS and the PROCESSOR during installation, do not allow more than a 2.5 cm (1 in.) clearance between the bottom of the PROCESSOR and the HEAD of the LEVELING SCREW.
- Page 12 Installing the Light-Tight Gasket LIGHT - TIGHT Install the self-adhesive LIGHT-TIGHT GASKET GASKET onto the end of the PROCESSOR (receiving end or feed end) that will be against the darkroom wall. Do not stretch the GASKET. H108_0032ACA H108_0032AA Figure 9 Installing the Light-Tight Gasket Installing the Feed Shelf Install the FEED SHELF.
- Page 13 Install the FILM GUIDE. Use the following, but do not tighten the WING NUTS. • 3 WASHERS • 3 WING NUTS. FEED SHELF WING NUT (3) FILM GUIDE WASHER (5) SCREW (5) LOCKWASHER (5) H108_0033BCA H108_0033BA SCREW (5) Figure 11 Installing the Feed Shelf Adjusting the Height of the Feed Shelf Adjust the position of the FEED SHELF so DETECTOR...
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Page 14: Light Shield
Aligning the Film Guide Insert a 35 x 43 cm (14 x 17 in.) film into the FILM GUIDE. Use the edges of the film to align the FILM GUIDE at a 90° angle with the DETECTOR CROSSOVER ASSEMBLY. Tighten the 3 WING NUTS. FEED SHELF WING NUT (3) FILM... - Page 15 Moving the Processor into Position 2.5cm (1 in.) Move the PROCESSOR within approximately 2.5 cm (1 in.) of the wall. Install the 4 FLOOR PLATES under the 4 PROCESSOR LEVELING SCREWS. NOTE If installing a SEISMIC KIT, use the WALL FLOOR PLATES provided with the SEISMIC KIT.
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Page 16: Heat Exchanger
Installing the Heat Exchanger Cover and Racks Unwrap the items removed during the unpacking procedure. Install the DEVELOPER HEAT EXCHANGER COVER into the bottom of the DEVELOPER TANK. NOTE Check that the DEVELOPER HEAT EXCHANGER COVER is pushed completely down. DEVELOPER TANK DEVELOPER... - Page 17 Install: • DEVELOPER RACK ASSEMBLY • FIXER RACK ASSEMBLY • WASH RACK ASSEMBLY FIXER RACK ASSEMBLY DEVELOPER RACK ASSEMBLY WASH RACK ASSEMBLY H108_0173BCA H108_0173BA Figure 18 Installing the Racks Leveling the Processor LEVELING SCREW To prevent damage to the LEVELING SCREWS and the PROCESSOR, do not allow more than a 2.5 cm (1 in.) clearance between the bottom of the...
- Page 18 Check that the RACKS are in their correct positions and that the GEARS of the RACK ASSEMBLIES engage with the GEARS of the MAIN DRIVE SHAFT. RACK ASSEMBLY GEAR MAIN DRIVE SHAFT GEAR H108_0063BCA H108_0063BA Figure 20 Positioning the Racks and Gears The edge of the LEVEL could cause damage to the surface of the ROLLERS.
- Page 19 Place a LEVEL as shown in the figure. Adjust the LEVELING SCREWS to level the PROCESSOR from front to back. LEVEL ROLLERS H108_0058BCA H108_0058BA Figure 22 Leveling the Processor Front to Back Install the Seismic Kit, if required. LEVELING SCREW (4) BOLT (8) LEVELING SCREW (4) WASHER (8)
- Page 20 Installing the Crossovers and Squeegee Assemblies Install: • DEVELOPER/FIXER CROSSOVER • FIXER/WASH CROSSOVER • DETECTOR CROSSOVER ASSEMBLY • SQUEEGEE ASSEMBLY. SQUEEGEE DEVELOPER/FIXER ASSEMBLY CROSSOVER FIXER/WASH CROSSOVER DETECTOR CROSSOVER H108_0138BCA ASSEMBLY H108_0138BA Figure 24 Installing the Crossovers and Squeegee Assemblies 1C0932...
- Page 21 Connecting the Wash Water Hose Connect the WASH WATER HOSE from the QUICK DISCONNECT to the FIXER/WASH CROSSOVER. NOTE The WASH WATER HOSE and the CLAMP required for the installation are packed with the PROCESSOR in the separate PRE-PACK CARTON. WASH WATER HOSE DEVELOPER/FIXER...
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Page 22: Grounding Lug
Connecting the Processor Connecting the Jumpers at Terminal Strip TB2 Remove the FEED-END LOWER ACCESS PANEL from the PROCESSOR. Open the TRANSFORMER BOX COVER. CONDUIT Determine the supply voltage to be applied to the PROCESSOR. Using the ‘‘Supply Voltage Connection Tables’’... - Page 23 NOMINAL SUPPLY FREQUENCY CONNECTION POWER SYSTEM (Hz) VOLTAGE DIAGRAM 3 Phase 4 Wire Plus Earth Ground 120/208 SEE NOTE 127/220 SEE NOTE 220/380 SEE NOTE 230/400 SEE NOTE PROCESSOR 240/415 SEE NOTE Single Phase 2 Wire Plus Earth Ground 50/60 SEE NOTE 50/60 SEE NOTE...
- Page 24 NOMINAL SUPPLY FREQUENCY CONNECTION POWER SYSTEM (Hz) VOLTAGE DIAGRAM Single Phase 3 Wire Plus Earth Ground 100/200 50/60 SEE NOTE 120/240 50/60 SEE NOTE PROCESSOR 3 Phase 3 Wire Plus Earth Ground 50/60 SEE NOTE PROCESSOR NOTE Set the SWITCH at the back of the DEVELOPER and FIXER REPLENISHMENT PUMPS B3 and B4 to the correct frequency.
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Page 25: Power System
NOMINAL SUPPLY FREQUENCY CONNECTION POWER SYSTEM (Hz) VOLTAGE DIAGRAM 3 Phase 3 Wire Plus Earth Ground 120/208 SEE NOTE 127/220 SEE NOTE 220/380 SEE NOTE 230/400 SEE NOTE PROCESSOR 240/415 SEE NOTE NOTE Set the SWITCH at the back of the DEVELOPER and FIXER REPLENISHMENT PUMPS B3 and B4 to the correct frequency. - Page 26 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 WIRE JUMPERS METAL JUMPERS WIRE JUMPERS METAL JUMPERS 2-11 2-11 11-20 11-20 12-13 12-13 13-14 13-14 15-16 14-15 17-18 16-17 18-19 17-18 18-19...
- Page 27 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 WIRE JUMPERS METAL JUMPERS WIRE JUMPERS METAL JUMPERS 1-10 7-20 7-20 13-16 15-18 11-12 11-12 12-13 12-13 13-14 14-15 15-16 16-17 17-18 18-19...
- Page 28 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 WIRE JUMPERS METAL JUMPERS WIRE JUMPERS METAL JUMPERS 7-20 5-12 12-13 14-15 6-11 11-12 11-16 16-17 12-13 13-20 18-19 13-14 14-18 15-16 17-18...
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Page 29: Circuit Breaker
Operating the Processor at 50 Hz NOTE MAIN BLOWER MOTOR The PROCESSOR is shipped for 60 CIRCUIT BREAKER COVER Hz operation. Do the following procedure for 50 Hz operation. If the Japanese language is a requirement, also see ‘‘Changing to the Japanese Language’’... -
Page 30: Blower Motor
Remove the 3 BOLTS and WASHERS that hold the BLOWER MOTOR. Move the BLOWER MOTOR to the 50 Hz position. Install, but do not tighten the 3 BOLTS and WASHERS. IMPORTANT It is not necessary to loosen the SETSCREWS on the PULLEY. If the SETSCREWS are loosened, use SEALANT TL-2390 on the SETSCREWS. - Page 31 Adjust the position of the BLOWER MOTOR for correct alignment and tension of the BELT. INCORRECT CORRECT NOTE The BELT has the correct tension if no loud noises occur from the BELT when the PROCESSOR is energized. [10] Tighten the 3 BOLTS. Do not place hands or fingers near the moving parts.
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Page 32: Developer Filter
Changing to the Japanese Language To change either to or from a Japanese display, do a software download. See the User Manual for Software Diagnostics Publication No. 636719. Installing the Developer Filter DEVELOPER FILTER Remove the FILTER CAP and install the new FILTER DEVELOPER FILTER. -
Page 33: Water Inlet
Connecting the Water IMPORTANT FIXER DRAIN VALVE Before doing these steps, see the Site Specifications for information about water pressure and materials. Install the plumbing to the WATER INLET. Check that the FIXER and DEVELOPER DRAIN VALVES are closed. DEVELOPER WATER INLET DRAIN VALVE H108_0004CCB... - Page 34 Connecting the Exhaust Connect 7.6 cm (3 in.) ELBOWS and rigid DUCT or flexible EXHAUST HOSE between the EXHAUST PORT on the PROCESSOR and the BUILDING EXHAUST DUCT. NOTE Do not make a solid connection at the BUILDING END. Do not connect the EXHAUST DUCT to the PROCESSOR at this time.
- Page 35 Connect the DUCT to the PROCESSOR. Adjust clearance to obtain required static pressure in duct. Do not make solid connection. DUCT from 5.1 cm (2.0 in.) PROCESSOR maximum H108_0008BCB H108_0008BA Figure 41 Connecting the Processor Exhaust to the Building Exhaust Connecting the Exhaust Fan for Continuous Operation NOTE The PROCESSOR is shipped with the exhaust fan wired for intermittent operation while the...
- Page 36 Installing the Grommets and Replenishment Tubes Prevent contaminating the processing solutions. Do the following procedure to connect the DEVELOPER REPLENISHMENT TUBE to the DEVELOPER REPLENISHMENT TANK, then, do the same procedure to connect the FIXER REPLENISHMENT TUBE. Insert the REPLENISHMENT TUBE through one of the SLOTS in the feed end of the PROCESSOR.
- Page 37 Installing the Replenishment Tubes Through Alternate Inlets Prevent contaminating the processing solutions. Do the following procedure to connect the DEVELOPER REPLENISHMENT TUBE to the DEVELOPER REPLENISHMENT TANK, then, do the same procedure to connect the FIXER REPLENISHMENT TUBE. Insert the REPLENISHMENT TUBE through one of the holes in the bottom of the PROCESSOR. The tubing is not supplied.
- Page 38 Connecting the Replenishment Tanks IMPORTANT • Because this PROCESSOR has very high pumping rates, check that the tubing is straight and no obstructions exist. • Connect the DEVELOPER REPLENISHMENT TUBE first, then, connect the FIXER REPLENISHMENT TUBE. Install one end of the STRAINER into the TUBING leading from the REPLENISHMENT TANK. Install the other end of the STRAINER into the TUBING leading into the PROCESSOR.
- Page 39 Processor Roll Film Kit, CAT No. 160 6318, should be installed for correct operation of the PROCESSOR. When processing lengths of film from 4.55 to 152 m (15 to 500 ft), the Kodak Roll Film Take-Up, Model 11, CAT No. 118 6899, should be installed. When processing film that is shorter than 4.55 m (15 ft), manual tension is required as the film is feeding into or exiting from the PROCESSOR to eliminate wandering and looping of the film through the film transport.
- Page 40 System Check-Out Blower Motor Check IMPORTANT • The following procedure must be completed by a qualified service person after the installation of the PROCESSOR is complete. • For this procedure all ACCESS PANELS including the TOP COVER must be removed from the PROCESSOR.
- Page 41 Check that the BELT is straight. INCORRECT CORRECT Install the BLOWER MOTOR COVER. Check that the SWITCHES on REPLENISHMENT PUMPS B3 and B4 are at the correct setting for either 50 Hz or 60 Hz operation. REPLENISHMENT PUMP B4 SWITCHES REPLENISHMENT H108_0292ACA PUMP B3...
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Page 42: Level Sensors
Leakage Check Fill the DEVELOPER, FIXER, and WASH TANKS to the overflow level with water. To allow correct operation of the LEVEL SENSING PROBES, check that the level of the solutions is equal at both the drive and non-drive sides of the DEVELOPER and FIXER TANKS. The solution must cover the LEVEL SENSING PROBES, located on the non-drive side, at the top edge of the TANK ASSEMBLY. -
Page 43: Exhaust Fan
Install the TOP COVER of the PROCESSOR. Check the PROCESSOR for leakage in the following areas: RECIRCULATION PUMP FITTINGS REPLENISHMENT PUMP CHECK VALVES TANK FITTINGS THERMOWELL ASSEMBLIES PLUMBING FIXTURES DRAIN VALVES Check that the OVERFLOW HOSES are draining water from the TANKS. Check that the DEVELOPER REPLENISHMENT HOSE and the FIXER REPLENISHMENT HOSE are connected to the correct plumbing fittings. - Page 44 Final Steps Deenergize the PROCESSOR by moving the MAIN CIRCUIT BREAKER CB1 to the ‘‘O’’ MAIN CIRCUIT BREAKER CB1 position. Drain the TANKS of water by opening the FIXER and DEVELOPER DRAIN VALVES. Close the FIXER and DEVELOPER DRAIN VALVES. Install the 6 ACCESS PANELS.
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- Page 46 3228ii_a.txt Kodak and X-Omat are trademarks. Health Sciences Division EASTMAN KODAK COMPANY • ROCHESTER, N.Y. 14650 Printed in USA...