Kodak X-Omat 5000 RA PROCESSOR Installation Instructions Manual
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Kodak X-Omat 5000 RA PROCESSOR Installation Instructions Manual

Kodak X-Omat 5000 RA PROCESSOR Installation Instructions Manual

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Publication No. 5B6339
January 1996
INSTALLATION INSTRUCTIONS
for the
Kodak X-Omat 5000 RA PROCESSOR
H148_0004AA
© E a stman Ko d a k Co mp a ny

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  • Page 1 Publication No. 5B6339 January 1996 INSTALLATION INSTRUCTIONS for the Kodak X-Omat 5000 RA PROCESSOR H148_0004AA © E a stman Ko d a k Co mp a ny...
  • Page 2 X-Omat Processor, call a plumber or other contractor to correct any problem with the drain. Kodak accepts no responsibility or liability whatsoever for the serviceability of any drain connected to or associated with a Kodak X-Omat Processor. Such drains are the sole responsibility of the customer.

  • Page 3: Table Of Contents

    Table of Contents Description Page General Information ............Electrostatic Discharge .

  • Page 4: General Information

    • Repair static-sensitive components at an ESD-protected work station or use a portable grounding mat. For help in setting up an ESD-protected work station, contact your Kodak representative. • When moving static-sensitive components from one area to another, insert and transport the components in ESD-protective packaging.

  • Page 5: Preparing The Processor For Installation

    Preparing the PROCESSOR for Installation Section 2: Preparing the PROCESSOR for Installation Unpacking the PROCESSOR Removing the Packing Material Note If you are unpacking the PROCESSOR anywhere other than the installation site, either install all removed parts or pack them carefully with the PROCESSOR for transport. [1] Check the shock-indicator labels on the shipping carton for possible damage in shipping.

  • Page 6: Removing The Processor From The Pallet

    INSTALLATION INSTRUCTIONS WASH RACK FIXER RACK DEVELOPER RACK H148_0010BCB H148_0010BA [5] Remove the RACKS and the plastic packing material. Removing the PROCESSOR from the PALLET Warning TOP COVER • The PROCESSOR weighs over 227 kg (500 lb). Use 2 persons when installing the LEVELING SCREWS and moving the PROCESSOR into position.
  • Page 7 Preparing the PROCESSOR for Installation [4] Carefully move the PROCESSOR to the center of the PALLET. [5] Carefully tilt the PROCESSOR and PALLET toward the drive side until the other person can place the RAIL under the nondrive side RAIL of the PALLET.

  • Page 8: Removing The Panels And Checking The Packing List

    INSTALLATION INSTRUCTIONS Removing the PANELS and Checking the Packing List DRYER END of the PROCESSOR Feed End of the PROCESSOR COVER DRYER ACCESS nondrive PANEL nondrive side side ACCESS ACCESS PANEL PANEL MIDDLE ACCESS PANEL RECEIVING ELECTRICAL BOX ACCESS TRANSFORMER H148_0181ACA H148_0182ACA PANEL...

  • Page 9: Removing The Packing Material From The Dryer And The Shipping Screw

    Preparing the PROCESSOR for Installation Removing the Packing Material from the DRYER and the SHIPPING SCREW AIR TUBE ROLLER ASSEMBLY H148_0116HCA H148_0116HA [1] Remove the packing material that holds the ends of the ROLLER ASSEMBLIES and AIR TUBES. [2] Remove the front AIR TUBES and all the ROLLERS from the DRYER. [3] Remove all the remaining packing material from the DRYER.

  • Page 10: Installing The Leveling Screws

    INSTALLATION INSTRUCTIONS [7] Remove the SHIPPING SCREW from the drive side ELECTRICAL BOX SLIDE. [8] Remove the tape from the ELECTRICAL BOX. ELECTRICAL drive side SHIPPING SLIDE SCREW H148_0177GCA H148_0177GA Installing the LEVELING SCREWS Caution Tilting the PROCESSOR from front to back may cause damage to the PANELS of the PROCESSOR.

  • Page 11: Installing The Processor Through A Wall - Feed End

    Preparing the PROCESSOR for Installation Installing the PROCESSOR Through a Wall — Feed End Note 2.5 cm • For Dryer End installation through the wall, see (1.0 in.) Page 12. • The customer is responsible for preparing a hole in WALL LIGHT the wall of the correct size to install the...

  • Page 12: Installing The Processor Through A Wall - Dryer End

    3/8-in. LEVELING SCREWS only. If installing a SEISMIC KIT, use the FLOOR FLOOR PLATE PLATES provided with the SEISMIC KIT. [5] If you are also installing a Kodak 5000 RA LEVELING SCREW H148_0078CCA H148_0078CA INTEGRATED CHEMICAL MIXER, install it now.

  • Page 13: Leveling The Processor

    Preparing the PROCESSOR for Installation Leveling the PROCESSOR Leveling the PROCESSOR from Side to Side [1] Place a LEVEL TL-1434 as shown in the figure at the left. [2] Adjust the LEVELING SCREWS to level the PROCESSOR from side to side. Caution LEVEL To prevent damage to the LEVELING SCREWS and...

  • Page 14: Installing The Racks

    INSTALLATION INSTRUCTIONS Installing the RACKS [1] Unwrap the items removed during the unpacking procedure. DEVELOPER [2] Check that: TANK • DEVELOPER HEAT EXCHANGER COVER is correctly seated in the bottom of the DEVELOPER TANK • DEVELOPER HEAT EXCHANGER COVER is pressed completely down [3] Install: •...
  • Page 15 Preparing the PROCESSOR for Installation Checking the GEARS GEAR on a RACK MAIN DRIVE GEAR SHAFT H148_0019BCA H148_0019BA [4] Check that the RACKS are in the correct positions and are seated correctly. [5] Check that the GEARS of the RACKS engage the GEARS of the MAIN DRIVE SHAFT. [6] If necessary for local codes, install a SEISMIC KIT.
  • Page 16 INSTALLATION INSTRUCTIONS Installing the SEISMIC BRACKETS 3/8-in. Leveling Screw and Seismic Kit BOLT WASHER 3/8 in. LEVELING SCREW SEISMIC FLOOR PLATE SEISMIC BRACKET FLOOR PLATE 1/2-in. Leveling Screw and Seismic Kit 1/2 in. BOLT WASHER LEVELING SCREW SEISMIC BRACKET H148_0163ECB H148_0163EA January 1996 –...

  • Page 17: Installing The Crossovers And The Squeegee Assembly

    Preparing the PROCESSOR for Installation Installing the CROSSOVERS and the SQUEEGEE ASSEMBLY notch WATER notch TROUGH REMOVE CORRECT WATER TROUGH INSTALL WATER TROUGH notch H148_0037DCB H148_0037DA Important To prevent water from mixing with the processing chemicals, both ends of the WATER TROUGH must be in the notches in the SIDEPLATES.
  • Page 18 INSTALLATION INSTRUCTIONS FIXER/WASH SQUEEGEE DEVELOPER/FIXER CROSSOVER ASSEMBLY DETECTOR CROSSOVER CROSSOVER H148_0009BCA H148_0009BA [2] Install: • DEVELOPER/FIXER CROSSOVER • FIXER/WASH CROSSOVER • DETECTOR CROSSOVER • SQUEEGEE ASSEMBLY [3] Check that the CROSSOVERS and SQUEEGEE ASSEMBLY are fuly seated. [4] Install the YOKE between the DEVELOPER/FIXER and FIXER/WASH CROSSOVERS on the nondrive end of the CROSSOVERS.
  • Page 19 Preparing the PROCESSOR for Installation DEVELOPER/ FIXER EVAPORATION CROSSOVER COVERS FIXER/WASH CROSSOVER SQUEEGEE ASSEMBLY DETECTOR CROSSOVER DEVELOPER RACK CROSSOVER CLEANING FIXER YOKE RACK WASH RACK H148_0187HCB H148_0187HA [5] Install the 2 EVAPORATION COVERS on the DEVELOPER/FIXER and FIXER/WASH CROSSOVERS. [6] Check that the EVAPORATION COVERS are correctly seated, with correct clearance on the nondrive side for the YOKE.

  • Page 20: Connecting The Processor

    [4] Install the correct ELECTRIC SERVICE LABEL from the PREPACK onto the DATA PLATE. H148_0183ACA H148_0183AA apply ELECTRIC DATA SERVICE LABEL here PLATE KODAK X-OMAT 5000 RA Processor SERVICE SERIAL 3425 CODE NUMBER 115B LISTED Made in USA by Eastman Kodak Company...
  • Page 21 Connecting the PROCESSOR GROUND H148_0011HCA H148_0011HA [5] Using the “Supply Voltage Connection Tables” on Pages through 27, connect: (a) METAL JUMPERS from the PREPACK (b) WIRE JUMPERS from the PREPACK Warning Dangerous Voltage [6] Move the wall power switch to the “OFF” position. [7] Using the “Supply Voltage Connection Tables”...

  • Page 22: Connecting The Wires To Terminal Strip Tb1

    INSTALLATION INSTRUCTIONS Connecting the Wires to TERMINAL STRIP TB1 Supply Voltage Connection Tables NOMINAL SUPPLY CONNECTION FREQUENCY POWER SYSTEM (Hz) VOLTAGE DIAGRAM 5 Wire L1,L2,L3,N 120/208 & Earth Ground SEE NOTE 127/220 SEE NOTE 220/380 SEE NOTE 230/400 SEE NOTE PROCESSOR 240/415 SEE NOTE...
  • Page 23 Connecting the PROCESSOR Supply Voltage Connection Tables, Continued NOMINAL SUPPLY CONNECTION FREQUENCY POWER SYSTEM (Hz) VOLTAGE DIAGRAM 4 Wire L1,L2,N & Earth Ground 100/200 50/60 SEE NOTE 120/240 50/60 SEE NOTE PROCESSOR 4 Wire L1,L2,L3 & Earth Ground 50/60 SEE NOTE PROCESSOR H148_9001EC 5B6339 –...
  • Page 24 INSTALLATION INSTRUCTIONS Supply Voltage Connection Tables, Continued NOMINAL SUPPLY CONNECTION FREQUENCY POWER SYSTEM (Hz) VOLTAGE DIAGRAM 4 Wire L1,L2,N & Earth Ground 120/208 SEE NOTE 127/220 SEE NOTE 220/380 SEE NOTE 230/400 SEE NOTE PROCESSOR 240/415 SEE NOTE H148_9002EC January 1996 – 5B6339...
  • Page 25 Connecting the PROCESSOR Supply Voltage Connection Tables, Continued LOAD A LOAD B LOAD A LOAD B DEV HTR & MISC DEV HTR & MISC DRYER HEATER DRYER HEATER 10 9 REMOVE WHITE JUMPER WIRE FROM F4 10 9 LOAD C LOAD D LOAD C LOAD D...
  • Page 26 INSTALLATION INSTRUCTIONS Supply Voltage Connection Tables, Continued LOAD A LOAD B LOAD A LOAD B DEV HTR & MISC DRYER HEATER DEV HTR & MISC DRYER HEATER REMOVE WHITE JUMPER WIRE FROM F4 LOAD C LOAD D LOAD C LOAD D FIX HTR &...
  • Page 27 Connecting the PROCESSOR Supply Voltage Connection Tables, Continued LOAD A LOAD B LOAD A LOAD B DEV HTR & MISC DRYER HEATER DEV HTR & MISC DRYER HEATER REMOVE WHITE JUMPER WIRE FROM F4 LOAD C LOAD D LOAD C LOAD D FIX HTR &...

  • Page 28: Changing The Processor To 50 Hz Operation

    INSTALLATION INSTRUCTIONS Changing the PROCESSOR to 50 Hz Operation The PROCESSOR is shipped for 60 Hz operation. For 50 Hz operation, pull out and move the SWITCHES to the 50 Hz position at the back of both REPLENISHMENT PUMPS B3 and B4. SWITCH REPLENISHMENT PUMP B3...

  • Page 29: Making The Plumbing Connections

    Connecting the PROCESSOR Making the Plumbing Connections Installing the DEVELOPER FILTER [1] Remove the FILTER CAP. [2] Carefully place a new DEVELOPER FILTER into the FILTER CANISTER. [3] Install the FILTER CAP. DEVELOPER FILTER FILTER FILTER CANISTER H148_0021ACA H148_0021AA Connecting the Drains The PROCESSOR can drain developer, fixer, and water separately.

  • Page 30: Connecting The Water

    INSTALLATION INSTRUCTIONS Connecting the Water Important Before doing these steps, see the Site Specifications for information about water pressure and materials. [1] Install the plumbing to the WATER SUPPLY FITTING. [2] Check that the FIXER and DEVELOPER DRAIN VALVES are closed. Making the Drain and Water Connections FEED TRAY INTERFACE...

  • Page 31: Connecting The Replenishment Tubes

    Connecting the PROCESSOR Connecting the REPLENISHMENT TUBES Caution • Prevent contaminating the processing solutions. Do the following procedure to connect the DEVELOPER REPLENISHMENT TUBE to the DEVELOPER REPLENISHMENT TANK, then, do the same procedure to connect the FIXER REPLENISHMENT TUBE. •...

  • Page 32: Measuring The Static Pressure And Making The Exhaust Connections

    INSTALLATION INSTRUCTIONS Measuring the Static Pressure and Making the Exhaust Connections LEVEL DRYER SPARE SENSOR THERMISTOR DRYER RECIRC REPLEN HEATER REPLEN PUMP PUMP PUMP REPLEN J100 CALIBRATE FIX MGR. SWITCH ACCESSORY DRYER EXHAUST HEATER BLOWER BLOWER HEATER H148_0044BA Note For optimum operation of the PROCESSOR, do this procedure.
  • Page 33 Connecting the PROCESSOR [5] Connect the other end of the RUBBER HOSE to STATIC the STATIC PRESSURE FITTING on the PRESSURE RUBBER PROCESSOR. FITTING HOSE EXHAUST [6] Hold your finger over the other CONNECTOR on BLOWER the AIR METER, and hold the AIR METER vertically.

  • Page 34: Installing An Auxiliary Ventilation Fan Kit

    Installing an AUXILIARY VENTILATION FAN KIT If the site does not meet the ventilation specification, you can install a Kodak AUXILIARY VENTILATION FAN KIT 264503. See the figure below. An AIR GAP ASSEMBLY is provided with the KIT. If it is necessary to order an AIR GAP ASSEMBLY separately, order Part No.

  • Page 35: Installing And Adjusting The Feed Tray

    Installing and Adjusting the FEED TRAY Section 4: Installing and Adjusting the FEED TRAY Installing the FEED TRAY [1] Install the FEED TRAY with the 5 SCREWS. Do not tighten the SCREWS. FEED TRAY [2] Install the FILM GUIDE with the 3 WING NUTS. H148_0033ACA H148_0033AA Installing the FEED TRAY and the FILM GUIDE...

  • Page 36: Adjusting The Height Of The Feed Tray

    INSTALLATION INSTRUCTIONS Adjusting the Height of the FEED TRAY [1] Adjust the position of the FEED TRAY so that it is approximately 1 mm (1/16 in.) lower than and parallel to the NIP of the DETECTOR DETECTOR CROSSOVER ENTRANCE ROLLERS. CROSSOVER [2] When the height is adjusted correctly, tighten the ENTRANCE...
  • Page 37 Installing and Adjusting the FEED TRAY [2] If a “?” is displayed, check that the 6000 BOARD HOUSING is free of dirt or chemical deposits. (a) Clean if necessary with a clean, damp synthetic sponge. (b) Check again for correct operation. If not, install a new 6000 BOARD. Note For correct Film Logging, all 22 LEDs must operate correctly.

  • Page 38: Checking For The Correct Position Of The Light Shield

    • The SCREWS, WASHERS, and LOCK WASHERS are provided in the PREPACK CARTON. • The LIGHT SHIELD is not necessary if attaching an accessory, such as a Kodak MULTILOADER or a Kodak AUTOMATIC FILM FEEDER, to the PROCESSOR. • If not installing the LIGHT SHIELD, advance to Page 39.

  • Page 39: Checking The System

    Checking the System Section 5: Checking the System Checking for Leakage Caution To allow correct operation of the LEVEL PROBES, check that the level of the solutions is equal at both the drive and nondrive sides of the DEVELOPER and FIXER TANKS.

  • Page 40: Checking Miscellaneous Components

    INSTALLATION INSTRUCTIONS Checking Miscellaneous Components [1] Check that the following components operate: (a) DRYER BLOWER and HEATER (b) WATER SUPPLY SOLENOID — Listen for the sound of water entering the PROCESSOR. (c) EXHAUST BLOWER Checking the DISPLAY PANEL [1] Check that the green “Ready” light on the DISPLAY PANEL illuminates after the PROCESSOR has been allowed to warm-up for approximately 15 minutes at 26°C (72°F) ambient conditions and 26°C (72°F) water temperature.

  • Page 41: Final Steps

    Final Steps Section 6: Final Steps [1] De-energize the PROCESSOR by moving the MAIN CIRCUIT BREAKER CB1 to the “OFF” position. [2] Drain the TANKS of water by opening the FIXER and DEVELOPER DRAIN VALVES. [3] Close the FIXER and DEVELOPER DRAIN VALVES. [4] Install all PANELS and the TOP COVER.

  • Page 42: Publication History

    January 1998 5B6339 2649-062 ii342500.fm First CD-ROM printing. Content is identical to January 1996 version; formatting may vary from print version. Kodak and X-Omat are trademarks. GLOBAL CUSTOMER SERVICE AND SUPPORT ii342500.fm EASTMAN KODAK COMPANY ROCHESTER, N.Y. 14650 Printed In USA...

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