Bilanciai DD1010 FLYNET Use, Maintenance And Installation Manual
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Bilanciai DD1010 FLYNET Use, Maintenance And Installation Manual

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WEIGHING INDICATOR
DD1010 FLYNET
USE, MAINTENANCE AND INSTALLATION MANUAL
Edition 17/12/2019
Manual code 81320560

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Summary of Contents for Bilanciai DD1010 FLYNET

  • Page 1 WEIGHING INDICATOR DD1010 FLYNET USE, MAINTENANCE AND INSTALLATION MANUAL Edition 17/12/2019 Manual code 81320560...

  • Page 3: Table Of Contents

    DD1010 FLYNET CONTENTS INTRODUCTION..........................4 Foreword............................4 Documentation ........................... 5 Symbols ............................. 5 Glossary of terms used ........................6 Description of the indicator ........................ 8 Key ..............................8 Technical characteristics of the indicator ................... 9 Declaration of conformity ......................... 10 Indicator overall dimensions and weight ..................
  • Page 4 DD1010 FLYNET 5.4.2 PDF ........................... 68 Transmission ........................... 70 5.5.1 Mpp ........................... 70 5.5.2 Network ..........................72 5.5.3 Serial ..........................73 5.5.4 Indicator parameters ......................74 5.5.5 Field bus ..........................75 5.5.6 Printed data string ......................76 5.5.7 Analogue output ........................ 78 Activating the optional services ......................
  • Page 5 DD1010 FLYNET 10.9.2 Stainless steel version with connectors ................117 10.9.3 Stainless steel version with cable glands ................ 118 10.10 Disassembling analogue scale input ....................119 10.10.1 Plastic version ......................... 119 10.10.2 Stainless steel version with connectors ................120 10.10.3 Stainless steel version with cable glands ................ 121 10.11 Disassembling serial expansion card .....................

  • Page 6: Introduction

    DD1010 FLYNET INTRODUCTION Foreword  The purpose of this manual is to inform the operator on the basic requirements and criteria for installation, correct and safe use of the weighing equipment and execution of a systematic maintenance through texts and figures ...

  • Page 7: Documentation

    DD1010 FLYNET Documentation The standard documentation supplied with the DD1010 FLYNET indicator consists of:  QUICK START This is a multilingual document, printed on paper, which contains brief instructions for immediate use, as well as the declaration of conformity and the main danger warnings.

  • Page 8: Glossary Of Terms Used

    DD1010 FLYNET Glossary of terms used The manual uses technical terminology or terminology with different meaning from the common one. The terms and abbreviations that may be used in the documentation provided are explained below. DANGER: a potential source of injury or damage to health;...
  • Page 9 DD1010 FLYNET WEIGH/PRICE LABELLER: Automatic catchweigher that labels individual articles with the weight value, and price information. O.I.M.L. – International Organization of Legal Metrology OIML RXX requirement Where XX is used to specify the requirement according to the category of measuring instruments OIML R76-1 and OIML R76-2: (NAWI) Non-automatic weighing instruments.

  • Page 10: Description Of The Indicator

    DD1010 FLYNET Description of the indicator The DD1010 FLYNET indicator allows performing highly accurate and reliable weighing operations.  Designed for industrial applications.  Supplied as standard with metrological weighing management software.  Body in ABS and stainless steel; available both in tabletop and wall mounting version.

  • Page 11: Technical Characteristics Of The Indicator

    DD1010 FLYNET Technical characteristics of the indicator Power supply Direct 12 Vdc/3 A (Min 11 V - Max 15 V) Via network adapter L+N+R 110 - 240 Vac (-15% ... +10%) 1.8 A 50 - 60 Hz 60W Max Ground socket...

  • Page 12: Declaration Of Conformity

    DD1010 FLYNET Communication ports USB Type A 4 (+1 internal) Serial ports 2 x RS232 (COM4/COM6) 1xRS232 + 1xRS422 (COM4/COM7) 2xRS232 + 1xRS422 (with optional bifid cable) Ethernet 10/100 Expansions Slots for optional boards 2 + dual serial option Declaration of conformity The declaration of conformity is available in the QUICK START manual to which you can refer for details.

  • Page 13: Tabletop Stainless Steel Version

    DD1010 FLYNET 1.9.2 Tabletop stainless steel version Figure 1.7-2 - Weighing indicator dimensions, tabletop stainless steel version  Dimensions (in mm): see Figure 1.2.  Weight: 5 kg 1.9.3 Wall-mounted stainless steel version Figure 1.7-3 - Weighing indicator dimensions, wall-mounted stainless steel version ...

  • Page 14: Instructions For Disposal Of Electrical Or Electronic Waste

    DD1010 FLYNET 1.10 Instructions for disposal of electrical or electronic waste This symbol on the weighing instrument purchased indicates that:  This electrical or electronic equipment cannot be disposed of as solid urban waste.  Separate collection is required. ...

  • Page 15: Warranty

    DD1010 FLYNET  exact address of the site/factory where the equipment is installed  contact person. 1.12 Warranty In the construction of the equipment/indicator, the manufacturer has used materials whose type and quality are considered to be suitable in its unquestionable judgement.

  • Page 16: Spare Parts

    FIG. REF. CODE DESCRIPTION 1.11-1 404602 POWER SUPPLY UNIT BOARD DC-DC 9-18, +15V FOR DIGITAL SCALE 1.11-2 405841 DD1010 FLYNET MOTHERBOARD FOR COLIBRI T20 CORE DD1010 FLYNET 5.7” SIZE LCD SUPPORT BOARD 1.11-1/ 404991 1.11-2 SERIES ANALOGUE/DIGITAL 1.11-1 47180119 MOTHER BOARD-“DIADE”...
  • Page 17 DD1010 FLYNET Figure 1.11-1 – Plastic indicator spare parts Figure 1.11-2 - Stainless steel indicator spare parts...

  • Page 18: Safety Requirements

    DD1010 FLYNET SAFETY REQUIREMENTS Not allowed uses The equipment purchased is a metrological instrument intended for non-automatic weighing and as such has been designed and manufactured. The primary use for which it is intended is the weighing of goods. ...

  • Page 19: Delivery And Installation

    DD1010 FLYNET DELIVERY AND INSTALLATION Figure 3-1 - Indicator bottom with connectors Key: 1. Slots for optional boards 2. Scale 1 3. Scale 2 4. HDMI port (optional) 5. I/O port 6. COM4 port 7. COM6/ 7 port 8. Ethernet port 10/100 Mb/s 9.
  • Page 20 DD1010 FLYNET Figure 3-2 - Indicator bottom with cable glands Key: 1. Slots for optional boards 2. Scale 1 3. Scale 2 4. I/O port 5. COM4 port 6. COM6/ 7 port 7. Ethernet port 10/100 Mb/s 8. USB HOST ports 9.

  • Page 21: Installation

    DD1010 FLYNET Installation ATTENTION This indicator must be installed indoors, protected from the weather, as it is not designed to withstand the elements. 3.1.1 Tabletop installation Place the indicator on a fixed surface (table or desk without wheels) so that the monitor is not hit by direct light to avoid reflections, making sure that it is stable and well supported on the non-slip feet.

  • Page 22: Wiring Diagram (Version With Connectors)

    DD1010 FLYNET 3.2.2 Wiring diagram (version with connectors) For the correct connection of the indicator to the mains, proceed as follows:  Connect the indicator to the power supply unit;  Connect the power supply unit to the correct socket using the proper cable.

  • Page 23: Wiring Diagram (Version With Cable Glands)

    DD1010 FLYNET WARNING The sizing and laying of the power cable and the external disconnect switch are the responsibility of the customer. 3.2.3 Wiring diagram (version with cable glands) Connection to the power supply line is the responsibility of the installer. The customer must install the protective conductor and the power supply cable through specialised personnel.
  • Page 24 DD1010 FLYNET DANGER Check that:  The power supply line of the indicator has voltage and frequency as indicated on the stamped plate on the indicator bottom;  The socket to which the indicator is connected is provided with grounding pin;...

  • Page 25: Connecting The Indicator To The Weighing Platform

    DD1010 FLYNET Connecting the indicator to the weighing platform For the connection of the indicator to the weighing platform, a pre-wired cable is normally supplied whose female connector must be fully inserted into the 9/15 pin male connector (JBIL) located at the bottom of the indicator.

  • Page 26: Wiring Diagram (With Platform)

    DD1010 FLYNET 3.3.1 Wiring diagram (with platform) Figure 3.3-1 - Connecting the indicator to the scale Key: 1. Weight display indicator. 2. Weighing platform or weighbridge. 3. Scale cable with 9/15 pin connector. 4. Scale input. 5. Equipotential cable with eyelet wire terminals.

  • Page 27: Digital Scale Serial Connection

    DD1010 FLYNET 3.3.3 Digital Scale serial connection 15-pin female D-sub connector. DESCRIPTION 485- EX + EX + EX - EX - 485+ EX - NC = Reserved do not connect The connection to the digital cells is made with serial transmission type RS485 using a shielded 6- conductor cable.

  • Page 28: Serial Connections

    DD1010 FLYNET Serial connections 3.4.1 COM4 serial connection 9-pin female D-sub connector. DESCRIPTION RX232 TX232 NC = Reserved do not connect 3.4.2 COM6/7 serial connection 9-pin female D-sub connector. DESCRIPTION RX422 - RX 232 TX 232 CTRL 232 RX422 +...

  • Page 29: Rs232 Connections

    DD1010 FLYNET 3.4.3 RS232 connections ATTENTION Maximum use conditions provided for by standard RS232: Maximum transmission distance: 15 m Maximum voltage at the ends: ± 12 Vdc For connection to external devices, it is recommended to use a shielded cable paying attention to connect the shield to the metal part of the 9-pin connector shell.

  • Page 30: Controls, Switching On And Off

    DD1010 FLYNET CONTROLS, SWITCHING ON AND OFF On/Off key To switch on the correctly powered indicator (connected to the mains through the power supply unit), press the key on the front part. Figure 4.1-1 – Switching on A progress bar on the display with messages indicates the start phase.
  • Page 31 DD1010 FLYNET Figure 4.1-2 - Green LED on the power supply unit To switch the system completely off, pull the plug out of the power outlet...

  • Page 32: Touch Screen

    DD1010 FLYNET Touch screen The commands are sent to the indicator via the TOUCH SCREEN. External keyboard and mouse It is possible to connect a mouse and keyboard to the USB ports as control devices. The indicator recognizes common USB mouses and USB keyboards with plug & play system.

  • Page 33: Using The Indicator

    DD1010 FLYNET USING THE INDICATOR Refer to the application manual and parameter manual. Indicator configuration It allows setting the parameters for hardware components and system services. These parameters are divided into functional groups. To access each group, simply press on the desired icon.

  • Page 34: System

    DD1010 FLYNET System Metrology Stamping, metrology information, parameters and scale management sampling Serial ports COM configuration (serial ports) Printers / Readers / Axis management (when service active), System memory, Inputs Outputs setting printers, readers, inputs and outputs Error notification /...
  • Page 35 DD1010 FLYNET 5.2.1.1.1 Internal Scale The internal scale is a Scale that uses the converter on board the indicator. The type of scale is determined by the type of converter installed. When the internal scale is created, the programme checks the type of converter.
  • Page 36 DD1010 FLYNET Any tares set or acquired are automatically deleted when the scale returns to zero, i.e. gross weight = 0 Any tares set or acquired remain stored even when the scale has no load and therefore the gross weight = 0...
  • Page 37 DD1010 FLYNET Divisions may vary while the weight stable signal is maintained. On indicators subject to metrical verification, this parameter must be set to 0 (zero) or 1. Stability Signal Very fast (5 Speed at which the stable weight signal is displayed.
  • Page 38 DD1010 FLYNET  1: the indicator has a single weighing range for the entire range of the scale capacity.  2MD: the indicator has two weighing ranges with MULTI- DIVISION mode  2ME: the indicator has two weighing ranges with MULTI- EXTENSION mode ...
  • Page 39 DD1010 FLYNET SAMPLING PROCEDURES Zero Only Zero sampling is necessary when the scale has already been calibrated and the zero value has moved when the unit switches on. This can happen when the preset tare is not known exactly at the moment of the first sampling, or when an unexpected weight is on the scale.
  • Page 40 DD1010 FLYNET 1 PT sampling the full scale value. Removing the weights in inverse order samples the descent. The sampling procedure is the same as that used by the full scale zero system, but in this case several points must be sampled.
  • Page 41 DD1010 FLYNET the indicator shows a message of incorrect angle calibration. Replacing Procedure to replace one cell inside the plant. the cell When a cell is replaced within a system consisting of more than one digital cell, the indicator detects the change and displays an error (-07-). This error can be corrected using the cell replacement procedure.
  • Page 42 DD1010 FLYNET PROTECTION The created scale management page contains a protection option. Select “PROTECTION” to activate an additional software protection to control access in the scale management page. To temporarily remove the protection, use your annual password. 5.2.1.1.2 Serial Scale The serial scale (serial weight repeater) is a scale not present on board the indicator.
  • Page 43 DD1010 FLYNET Repeater scale connection port Number of the Set the number of the indicator from indicator to be which the weight is requested queried Number Set the number of the indicator on which repeater you are working, i.e. the weight repeater...
  • Page 44 DD1010 FLYNET Tare value Indicate whether the tare must be maintenance maintained also for subsequent weighing operations Repeater scale connection port Sartorius Capacity Indicate the maximum capacity of the Scale Division Indicate the division used for the Scale Unit Indicate the unit of measurement used by...
  • Page 45 DD1010 FLYNET To create a network scale click on the “ADD” button on the scale display page. It is possible to have up to 2 internal scales and 4 total scales (e.g. 2 in the network and 2 internal or...
  • Page 46 DD1010 FLYNET 5.2.1.1.4 Sum Scale The sum scale allows creating a scale where the weight is given by the sum of the weighing platforms indicated. To create a sum scale, press “ADD”, select “standard sum scale” and select which scales you want to sum up.
  • Page 47 DD1010 FLYNET The higher the number, the greater the filtering. SUM PARAMETERS A, B, C... Indicates which of the scales present are used to create the sum scale...
  • Page 48 DD1010 FLYNET 5.2.1.1.5 Configurable Sum Scale In the "Configurable sum scale" version, the sum result is processed as an additional scale with its own characteristics (capacity, division, zero management, tare management, etc.). To create a configurable sum scale, press "ADD", select the configurable sum scale and confirm.
  • Page 49 DD1010 FLYNET TARE Tare Device Activated It is possible both to set the tare through acquisition of the weight on the scale or by entering a tare value directly from the keyboard Self-weighing only It is only possible to set the tare through acquisition of the weight on the scale;...
  • Page 50 DD1010 FLYNET ZERO Forced zero Defines the range around zero within which forced zero setting will be performed on scale unloading or in the presence of a 0.25 weight stable signal. "Scale unloading" refers to the moment when the weight falls below the minimum weighing value. On indicators subject to metrical verification, this parameter must be set to 0 (zero).
  • Page 51 DD1010 FLYNET STABILITY Number of Allows setting the number of divisions by which the weight may Stability vary while the weight stable signal is maintained. On indicators Divisions subject to metrical verification, this parameter must be set to 0 (zero) or 1.
  • Page 52 DD1010 FLYNET FIELDS Fields Defines the number of weighing ranges into which the nominal capacity of the instrument is divided. It is possible to select:  1: the indicator has a single weighing range for the entire range of the scale capacity.
  • Page 53 DD1010 FLYNET 5.2.1.2 Stamping management Allows you to set the standard and the type of stamping. STANDARD Not Legal It allows deciding whether the scale is to be used for legal purposes (e.g. commercial transactions with check of the competent metric inspector), or for internal purposes.
  • Page 54 DD1010 FLYNET 5.2.1.4 System Information IP address IP address of the indicator Software Programme code and release Patch Patch code for BSP (if any) BSP code, release and date and GPIO release Physical address of the indicator 5.2.1.5 Display Configuration Gross weight This parameter allows setting the Letter "B"...
  • Page 55 DD1010 FLYNET 5.2.1.7 Scale Diagnostics Configuration Scale Statistics It records the number of times the weight loaded on the scale exceeds the minimum weighing value. It is possible to view the data from Scale Diagnostics Log, and a file is also generated in the system/statistics folder that replicates the same data.
  • Page 56 DD1010 FLYNET 5.2.1.8 Scale Diagnostics Log The scales on which the statistical survey is active are displayed. Year Editable field to select the reference year of the statistics to be displayed Total Number Of Number of times the weight loaded on the scale exceeds the minimum...

  • Page 57: Serial Ports

    DD1010 FLYNET 5.2.2 Serial Ports From this page it is possible to set the serial transmission parameters of the COM ports. The COM ports that are always physically present are: COM4, COM6 and COM7. If an optional serial expansion board is installed the COM ports are: COM8 and COM9.
  • Page 58 DD1010 FLYNET Memory limits are exceeded. Memory almost full Set at what percentage the memory almost full signal must be activated. Memory full Set the percentage at which the memory is considered full. Memory check time Allows setting the check interval.
  • Page 59 DD1010 FLYNET  Weight < setpoint  Weight > setpoint  Weight ≥ setpoint Timeout Time, expressed in seconds, after which the output is activated Threshold Editable field to enter the weight value. The system uses the unit of measurement adopted by the scale.
  • Page 60 DD1010 FLYNET  GenericReader (used to directly read the reader data as they are without interpreting them) Then select a COM port to which the reader will be connected. 5.2.3.1 Axis Management For proper axis detection operation, attention must be paid to the indicator configuration. An incorrect or superficial configuration can compromise its operation.
  • Page 61 DD1010 FLYNET example, in cases where the truck is filled when it is on the scale. Output number Currently not managed Scale alias Indicate on which scale you want to detect the axes Axis weighing Enables or disables axis weighing...

  • Page 62: Log Management And System Errors

    DD1010 FLYNET 5.2.4 Log Management and System Errors 5.2.4.1 Error notification Allows managing the Managed Framework Log generated by the device. GENERAL Log level per file Allows choosing the kind of errors to store. TRACE Additional information log for service...

  • Page 63: Access Levels

    DD1010 FLYNET 5.2.5 Access levels The use of access passwords allows limiting the setting and/or deletion of sensitive data by unauthorised personnel. To activate them press the enable button next to the access level wording. Then define the initial access level.

  • Page 64: Buzzer

    DD1010 FLYNET 5.2.6 Buzzer There is a buzzer inside the Flynet indicator that triggers when an icon is selected. Enable buzzer Enable buzzer every time you press the screen Disable buzzer 5.2.7 Date and time The Flynet indicator contains a calendar clock kept active by the buffer battery installed on the motherboard.
  • Page 65 DD1010 FLYNET 5.2.7.1 Changing the date: next month previous month selection of the day date confirmation 5.2.7.2 Changing the time: increases minutes increases time summer time decreases minutes decreases time confirms time 5.2.7.3 Synchronise with the Internet: No dedicated page is displayed, the function immediately synchronises the internal clock with an internet server, there are no subsequent synchronisations, the function is one-shot and is activated only when requested with the key.

  • Page 66: Email

    DD1010 FLYNET 5.2.8 Email The email service is configured in this menu. The Flynet indicator is able to send emails using an existing email address. Check the data before entering them and make sure to have the necessary permissions to allow external programmes to connect to your email server. The data to be entered...

  • Page 67: Cards

    The "CB" coding is used in the badge cards supplied by card Cooperativa Bilanciai; these cards are composed in such a way as to have an initial check digit which allows the master indicator to prevent the weighing to all badges which do not have an initial check digit equal to that established during the card initialisation phase.

  • Page 68: Pdf And Network Printer

    The activated services are linked to the indicator, they are not lost in case of indicator software update. If Core is replaced, it is necessary to reactivate the services; contact the Cooperativa Bilanciai for information on the procedures 5.4.1 Network printer This feature allows the indicator to use a network printer as indicator main or secondary printer.
  • Page 69 DD1010 FLYNET The parameters to be set are: IP address Set the IP address of the printer you want to use Port Enter the printer communication port address (9100 standard) Type of printer Select a driver from the list according to the printer used: ...

  • Page 70: Pdf

    DD1010 FLYNET 5.4.2 This function allows the indicator to create an electronic PDF file. To use this function, proceed as follows:  Check that the service is active, otherwise it is not possible to create a PDF file  Go to the PDF-Network Printer section ...
  • Page 71 DD1010 FLYNET server Password Provide password to access the server Port Specify the communication port to the server Press Test to check that the Flynet indicator (client) is able to connect with the FTP server; if the message 'Test OK' is displayed, press Save and Exit to confirm the configuration and exit the settings page.

  • Page 72: Transmission

    DD1010 FLYNET Transmission The indicator is equipped with external serial and Ethernet communication ports. It is therefore possible to interface and communicate with various external devices such as displays, weight repeaters, PCs, PLCs and so on. The data that can be transmitted are linked to the indicator internal programme and therefore cannot be changed.
  • Page 73 DD1010 FLYNET Refer to the following settings to configure the Mpp transmission: Weighing request From key From serial Data transmission At the end of the operation From serial Save tare Enabled or disabled Type of reply Standard Std EN45501:2015 Date and time + indicator number...

  • Page 74: Network

    DD1010 FLYNET 5.5.2 Network This function allows creating an external transmission using the network card on the Flynet indicator. The indicator IP address, subnet mask, default gateway and DNS settings can be found in the Start menu, refer to the relevant manual to configure them.

  • Page 75: Serial

    DD1010 FLYNET sends the data 3 times consecutively, if the indicator receives the ACK character (06H) it waits for a new request; If it receives the NAK character (15H) it retransmits the string because the previous transmission failed; After receiving the NAK character 3 times consecutively, the indicator inserts the message "NO ACK"...

  • Page 76: Indicator Parameters

    DD1010 FLYNET commands telecontr- The following protocols are available: Cyclic, On Demand, extended ACK NAK, Remote Commands Protocol Cyclic, i.e. the string is transmitted continuously immediately after the indicator is correctly switched on, the cyclic string uses the transmission interval to time the data output On request, i.e.

  • Page 77: Field Bus

    DD1010 FLYNET 5.5.5 Field bus It is possible to install on the indicator the optional ProfiBus card able to interface with an external PLC system. To check the characteristics of the optional card, refer to the relevant manual. The field...

  • Page 78: Printed Data String

    DD1010 FLYNET Stable weight Stable weight waiting time for data string sending (valid for SASCO1 string time out (ms) only) Once the transmission on the field bus has been configured it is possible, by clicking on the TEST button, to enter the section of writing and reading tests. This section is also dedicated to changing the ProfiBus card address;...
  • Page 79 DD1010 FLYNET If the indicator accepts the transmission request received from the PC by sending the character ENQ, it extracts from the TxWeighing archive the data relating to the first weighing contained in the archive (the transmission takes place in chronological order, from the oldest string to the most recent one).

  • Page 80: Analogue Output

    DD1010 FLYNET sending the character ENQ, it extracts from the TxWeighing archive the data relating to the first weighing contained in the archive (the transmission takes place in chronological order, from the oldest string to the most recent one). Each string is deleted from the archive only after it has been correctly transmitted.

  • Page 81: Activating The Optional Services

    DD1010 FLYNET D, S Weight Indicate with which type of weight the analogue output must vary: Net weight, Gross weight Type of output Depending on the position of the jumper, select the correct output. Available: Voltage, Current Save to confirm the configuration and proceed to use.

  • Page 82: Shortcut Keys

    DD1010 FLYNET Shortcut keys The tools menu allows customising the shortcut keys. Click on the relevant icon to access the customisation page. When the application is installed, some default shortcut keys are already present. They refer to the specific functions of the software, so they may vary. The 4 shortcut keys in the first line will be positioned in the shortcut line above the metrology weighing keys.

  • Page 83: Error Management

    DD1010 FLYNET 5.11 Error management In this menu it is possible to manage the errors displayed concerning Scale and Printer. Depending on the category chosen, the error will be displayed in different ways: Category Effect The error is displayed inside the status bar at the top of the screen The error is displayed in a pop-up window in the centre of the screen.

  • Page 84: Database

    DD1010 FLYNET 5.12.1 Database In the Others section of the Application/Others menu it is possible to configure the database management. Click the 'Database’ icon to access the configuration: Connection Local Remote Local: Database \Nand_flash\Public\Managed The database is saved directly on the indicator in...

  • Page 85: Adding An External Printer

    DD1010 FLYNET 5.13 Adding an external printer To connect a printer to the indicator, simply follow this procedure: 1. Navigate to the 'Printers / Readers / IOs’ menu, to reach it follow the path Menu / Tools / Configuration / System;...

  • Page 86: Adding A Reader

    DD1010 FLYNET 5.14 Adding a reader To connect a Flynet indicator reader, simply follow this procedure: Navigate to the 'Printers / Readers / IOs’ menu, to reach it follow the path Menu / Tools / Configuration / System; Select Readers tag;...

  • Page 87: Adding A Network Or Pdf Printer

    DD1010 FLYNET 5.15 Adding a network or PDF printer To add a network or PDF printer, follow the procedure below: Activate the service from the ‘Activating utilities’ page, to activate it refer to paragraph 5.6 on page 77; Once the service is activated, enter the configuration menu and select 'PDF-Network printer';...

  • Page 88: Testing A Serial Transmission

    DD1010 FLYNET 5.16 Testing a serial transmission The indicator is able to send a data string to external devices. The available data strings are listed in paragraph 5 on page 30. Once the transmission has been configured, whether serial or network, it can be tested via PC. Then connect the free end of the cable to the PC, using an adapter if necessary, and open a software capable of handling incoming data traffic (example: Hyper Terminal).

  • Page 89: Options

    DD1010 FLYNET OPTIONS The DD1010 FLYNET weighing indicator provides for the installation of optional cards, peripherals and accessory software. Some options also include the firmware update. Contact the After-Sales Service or the Sales Service Network. The options currently provided (at the date of writing of this manual) are: ...

  • Page 90: Optional Card Overview

    DD1010 FLYNET WARNING The figure is for illustrative purposes only, refer to the cover removal procedures in chapter 10. Optional Card Overview 6.2.1 Sound card Figure 6.2-1 - Sound card The sound card consists of:  Lower microphone input jack ...

  • Page 91: In/12 Out Card

    DD1010 FLYNET 6.2.2 8 in/12 out card Function description The 8 input/12 output expansion card allows the weighing indicator on which it is installed to manage 8 dry contact input signals (coming for example from a relay output) and to provide 12 digital dry contact output signals.
  • Page 92 DD1010 FLYNET Inputs Maximum voltage (DC) +24 V Maximum current (DC) 40 mA Notes Inputs can be controlled by dry contact outputs (e.g. relays) or NPN NO transistor outputs Outputs Maximum switchable voltage (AC/DC) Maximum switchable 190 mA current (AC/DC)
  • Page 93 DD1010 FLYNET Overall dimensions Figure 6.2-4 - Overall dimensions table 1 (values in mm) Figure 6.2-5 - Overall dimensions table 2 (values in mm)

  • Page 94: Pulse Input Analogue Output Card

    DD1010 FLYNET 6.2.3 Pulse input analogue output card To obtain the current output, place the jumper J14 on pins 2-3; the relevant output pins are 11 (output current), 9 (input current). The manageable current must be ≤ 190 mA (AC/DC).

  • Page 95: Error Messages

    DD1010 FLYNET ERROR MESSAGES Indicator errors Problem Cause Remedy Check the status of the green LED on the power The indicator does not turn supply unit: on by pressing the power The blue LED is off if it is on, check the correct insertion of the connector in point 9 Press on the logo in the centre of the key.
  • Page 96 DD1010 FLYNET Problem Cause Remedy - 01 - Incorrect or missing load Check extension cable, junction box and load Faulty converter cell connection cells - 01 - (*) Return signal from load Check that the load cell is efficient and that it...

  • Page 97: Parameter Customisation

    DD1010 FLYNET PARAMETER CUSTOMISATION Access the parameter customisation by pressing the "TOOLS" key to view all the parameters that contribute to the instrument operation. Not all parameters are editable. The non-editable parameters can be distinguished by the different colour of the text: by clicking on them, the change options are not shown.

  • Page 98: Access To Metrological Parameters

    DD1010 FLYNET ACCESS TO METROLOGICAL PARAMETERS To access customisation of the metrological parameters (parameters more significantly linked to legal operation of the scale) you must press the calibration button. DANGER All adjustment, installation, assembly and/or disassembly and/or scheduled or unscheduled maintenance operations must be carried out with equipment isolated from power sources in order to ensure the appropriate level of safety.

  • Page 99: Version With Cable Glands

    DD1010 FLYNET DANGER It is mandatory to use the Electrostatic Discharge Sensitive (EDS) cuff before performing any operation inside the indicator to avoid damaging the circuit boards or parts of the indicator. For connections and technical information, refer to the diagrams and instructions in the manuals supplied.
  • Page 100 DD1010 FLYNET  Remove the seal (ref. 1), unscrew the four screws on the cover of the indicator and open it, being careful not to detach the display connector.  Remove the self-adhesive label (ref. 2) which seals the access hole to the calibration switch.

  • Page 101: Internal Scale Sampling

    DD1010 FLYNET Internal scale sampling Follow the following path: MENU TOOLS CONFIGURATION SYSTEM METROLOGICAL MANAGEMENT SCALE CONFIGURATION SCALE SELECTION SAMPLING PROCEDURES Choose the type of sampling and proceed according to the instructions displayed...

  • Page 102: Disassembling Components

    DD1010 FLYNET DISASSEMBLING COMPONENTS DANGER All adjustment, installation, assembly and/or disassembly and/or scheduled or unscheduled maintenance operations must be carried out with equipment isolated from power sources in order to ensure the appropriate level of safety. It is mandatory to use the Electrostatic Discharge Sensitive (EDS) cuff before performing any operation inside the indicator to avoid damaging the circuit boards or parts of the indicator 10.1...

  • Page 103: Opening The Indicator

    DD1010 FLYNET 10.2 Opening the indicator 10.2.1 Plastic version Figure 10.2-1 - Opening the indicator Referring to the previous figure, proceed as follows:  Remove the four screws (ref. 1) and rotate the cover forward, holding it up with one hand to avoid damaging the connections.

  • Page 104: Stainless Steel Version

    DD1010 FLYNET 10.2.2 Stainless steel version Figure 10.2-2 - Opening the indicator Referring to the previous figure, proceed as follows:  Remove the four screws (ref. 1) and rotate the side cover, holding it up with one hand to avoid damaging the connections.

  • Page 105: Disassembling Front Panel And Display

    DD1010 FLYNET 10.3 Disassembling front panel and display 10.3.1 Plastic version Figure 10.3-1 – Disassembling front panel and display Referring to the previous figure, proceed as follows:  Open the indicator.  Disconnect the connectors (ref. 1 and 2) ...
  • Page 106 DD1010 FLYNET ATTENTION When reassembling, make the wiring (ref. 1) between display and board fold with Z shape, as shown in the figure. Figure 10.3-2 – Reassembling front panel and display...

  • Page 107: Stainless Steel Version

    DD1010 FLYNET 10.3.2 Stainless steel version Figure 10.3-3 – Disassembling front panel and display Referring to the previous figure, proceed as follows:  Open the indicator.  Disconnect the connectors (ref. 1 and 2)  Unscrew the four screws (ref. 3) and remove the board complete with display from the front of the indicator ...
  • Page 108 DD1010 FLYNET ATTENTION When reassembling, make the wiring (ref. 1) between display and board fold with Z shape, as shown in the figure. Figure 10.3. -4 – Reassembling front panel and display...

  • Page 109: Disassembling The Indicator Power Supply Unit

    DD1010 FLYNET 10.4 Disassembling the indicator power supply unit 10.4.1 Stainless steel version with cable glands Figure 10.4-1 - Disassembling indicator power supply unit Referring to the previous figure, proceed as follows:  Open the indicator.  Disconnect the main power supply socket and make sure that there is no voltage.

  • Page 110: Disassembling Power Supply Unit For Scale

    DD1010 FLYNET 10.5 Disassembling power supply unit for scale 10.5.1 Plastic version Figure 10.5-1 -Disassembling power supply for digital scale Referring to the previous figure, proceed as follows:  Open the indicator.  Remove the power supply unit for digital scale (ref. 1) by gently pulling and acting on the plastic...

  • Page 111: Stainless Steel Version

    DD1010 FLYNET 10.5.2 Stainless steel version Figure 10.5-2 -Disassembling power supply for digital scale Referring to the previous figure, proceed as follows:  Open the indicator.  Remove the power supply unit for digital scale (ref. 1) by gently pulling and acting on the plastic...

  • Page 112: Disassembling Lithium Battery

    DD1010 FLYNET 10.6 Disassembling lithium battery 10.6.1 Plastic version WARNING If the time and date are missing when the indicator is switched on, the lithium battery must be replaced. Figure 10.6-1 - Disassembling lithium battery Referring to the previous figure, proceed as follows: ...

  • Page 113: Stainless Steel Version With Connectors

    DD1010 FLYNET 10.6.2 Stainless steel version with connectors WARNING If the time and date are missing when the indicator is switched on, the lithium battery must be replaced. Figure 10.6-2 - Disassembling lithium battery Referring to the previous figure, proceed as follows: ...

  • Page 114: Stainless Steel Version With Cable Glands

    DD1010 FLYNET 10.6.3 Stainless steel version with cable glands WARNING If the time and date are missing when the indicator is switched on, the lithium battery must be replaced. Figure 10.6-3 - Disassembling lithium battery Referring to the previous figure, proceed as follows: ...

  • Page 115: Disassembling Weighing Cell Unit And Indicator Power Supply Unit (Stainless Steel Version With Cable Glands Only)

    DD1010 FLYNET 10.7 Disassembling weighing cell unit and indicator power supply unit (stainless steel version with cable glands only) Figure 10.7-1 - Disassembling weighing cell unit and indicator power supply unit Referring to the previous figure, proceed as follows: ...

  • Page 116: Disassembling Cpu Module

    DD1010 FLYNET 10.8 Disassembling CPU module 10.8.1 Plastic version Figure 10.13-1 – Disassembling CPU Referring to the previous figure, proceed as follows:  Open the indicator.  Remove the CPU (ref. 1) from the motherboard (ref. 2).

  • Page 117: Stainless Steel Version With Connectors/Cable Glands

    DD1010 FLYNET 10.8.2 Stainless steel version with connectors/cable glands Figure 10.13-2 – Disassembling CPU Referring to the previous figure, proceed as follows:  Open the indicator.  Remove the CPU (ref. 1) from the motherboard (ref. 2).

  • Page 118: Disassembling Digital Scale Input

    DD1010 FLYNET 10.9 Disassembling digital scale input 10.9.1 Plastic version Figure 10.9-1 - Disassembling digital scale input Referring to the previous figure, proceed as follows:  Open the indicator.  Unscrew the screws (ref. 1) and release the card (ref. 2).

  • Page 119: Stainless Steel Version With Connectors

    DD1010 FLYNET 10.9.2 Stainless steel version with connectors Figure 10.9-2 - Disassembling digital scale input Referring to the previous figure, proceed as follows:  Open the indicator.  Unscrew the screws (ref. 1) and release the card (ref. 2). ...

  • Page 120: Stainless Steel Version With Cable Glands

    DD1010 FLYNET 10.9.3 Stainless steel version with cable glands Figure 10.9-3 - Disassembling digital scale input Referring to the previous figure, proceed as follows:  Open the indicator.  Remove the weighing cell and indicator power supply unit complete with brackets.

  • Page 121: Disassembling Analogue Scale Input

    DD1010 FLYNET 10.10 Disassembling analogue scale input 10.10.1 Plastic version Figure 10.10-1 - Disassembling analogue scale input Referring to the previous figure, proceed as follows:  Open the indicator.  Unscrew the screws (ref. 1) and release the card (ref. 2).

  • Page 122: Stainless Steel Version With Connectors

    DD1010 FLYNET 10.10.2 Stainless steel version with connectors Figure 10.10-2 - Disassembling analogue scale input Referring to the previous figure, proceed as follows:  Open the indicator.  Unscrew the screws (ref. 1) and release the card (ref. 2). ...

  • Page 123: Stainless Steel Version With Cable Glands

    DD1010 FLYNET 10.10.3 Stainless steel version with cable glands Figure 10.10-3 - Disassembling analogue scale input Referring to the previous figure, proceed as follows:  Open the indicator.  Remove the weighing cell and indicator power supply unit complete with brackets.

  • Page 124: Disassembling Serial Expansion Card

    DD1010 FLYNET 10.11 Disassembling serial expansion card 10.11.1 Plastic version Figure 10.11-1 – Disassembling serial expansion card Referring to the previous figure, proceed as follows:  Open the indicator.  Unscrew the stud bolts (ref. 1) fastening the serial expansion card (ref. 2).

  • Page 125: Stainless Steel Version With Connectors

    DD1010 FLYNET 10.11.2 Stainless steel version with connectors Figure 10.11-2 – Disassembling serial expansion card Referring to the previous figure, proceed as follows:  Open the indicator.  Unscrew the stud bolts (ref. 1) fastening the serial expansion card (ref. 2).

  • Page 126: Stainless Steel Version With Cable Glands

    DD1010 FLYNET 10.11.3 Stainless steel version with cable glands Figure 10.11-3 – Disassembling serial expansion card Referring to the previous figure, proceed as follows:  Open the indicator.  Unscrew the stud bolts (ref. 1) fastening the serial expansion card (ref. 2).

  • Page 127: Disassembling Hdmi Port

    DD1010 FLYNET 10.12 Disassembling HDMI port 10.12.1 Plastic version Figure 10.12-1 - Disassembling HDMI port Referring to the previous figure, proceed as follows:  Open the indicator.  Unscrew the screws (ref. 1) fastening the HDMI expansion card (ref. 2).

  • Page 128: Stainless Steel Version With Connectors

    DD1010 FLYNET 10.12.2 Stainless steel version with connectors Figure 10.12-2 - Disassembling HDMI port Referring to the previous figure, proceed as follows:  Open the indicator.  Unscrew the screws (ref. 1) fastening the HDMI expansion card (ref. 2). ...

  • Page 129: Disassembling Motherboard

    DD1010 FLYNET 10.13 Disassembling motherboard 10.13.1 Plastic version Figure 10.14-1 - Disassembling motherboard Referring to the previous figure, proceed as follows:  Disconnect the indicator from all the utilities.  Open the indicator.  Remove the digital scale power supply unit (if any) ...

  • Page 130: Stainless Steel Version With Connectors

    DD1010 FLYNET 10.13.2 Stainless steel version with connectors Figure 10.14-2 - Disassembling motherboard Referring to the previous figure, proceed as follows:  Disconnect the indicator from all the utilities.  Open the indicator.  Remove the digital scale power supply unit (if any) ...

  • Page 131: Stainless Steel Version With Cable Glands

    DD1010 FLYNET 10.13.3 Stainless steel version with cable glands Figure 10.14-3 - Disassembling motherboard Referring to the previous figure, proceed as follows:  Disconnect the indicator from all the utilities.  Open the indicator.  Remove the weighing cell assembly and indicator power supply unit ...
  • Page 132 Società Cooperativa Bilanciai Campogalliano - 41011 Campogalliano (MO) Italy Via S. Ferrari, 16 - Tel. +39 (0)59 893 611 - Fax +39 (0)59 527 079 Web: http://www.coopbilanciai.it - E-mail:cb@coopbilanciai.it Customer Assistance Service Tel. +39 (0)59 893 612 - Fax +39 (0)59 527 294...

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