Signode Little David LD16AE 2.0 Operator's Manual
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Signode Little David LD16AE 2.0 Operator's Manual

Signode Little David LD16AE 2.0 Operator's Manual

Automatic random case sealer
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Little David™ Case Sealer
LD16AE 2.0
Automatic Random Case Sealer
Operator' s Manual

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  • Page 1 Little David™ Case Sealer LD16AE 2.0 Automatic Random Case Sealer Operator’ s Manual...
  • Page 2 LITTLE DAVID™ CASE SEALER LD16AE 2.0 Operation Copyright © Loveshaw Loveshaw, Inc. 2206 Easton Turnpike, PO. Box 83 South Canaan, PA 18459 Tel: 1-800-962-2633 • 570-937-4921 Fax: 570-937-4016 www.loveshaw.com Loveshaw Europe Unit 9 Brunel Gate West Portway Industrial Estate Andover, Hampshire SP10 3SL ENGLAND Tel: 264-357511 Fax: 264-355964...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Introduction ......................1 Operating Safety ....................2 General Safety Precautions ..................2 Safety Devices Functional Testing ................3 Overview ......................4 Case Sealer Sections ...................... 4 LD16AE 2.0 Machine Specifications ................. 5 Installation ......................7 Machine Preperation ..................... 8 Box Preparation ......................
  • Page 4 Maintenance ...................... 25 DAILY MAINTENANCE ..................25 WEEKLY MAINTENANCE .................. 26 MONTHLY MAINTENANCE ................27 Warranty ........................28 (This space is intentionally blank. Continue to next page.)

  • Page 5: Introduction

    Chapter INTRODUCTION The LD16AE 2.0 taping machine has been custom manufactures for your specific packaging requirement. A great deal of care has been exercised by our design and engineering group in the construction of your highly efficient machine. The highest quality materials have been used for all parts and components in the fabrication of your machine.

  • Page 6: Operating Safety

    Chapter OPERATING SAFETY General Safety Precautions Before installing, operating or servicing this equipment, read the following precautions carefully.  This machine is equipped with moving belts. Do not place hands near the rear of this machine when belts are moving, as fingers may be pinched where belts enter frame. Always use a roller type exit conveyor and always remove the boxes after they clear the exit end of the machine.

  • Page 7: Safety Devices Functional Testing

     When operating a semi-automatic machine, hold box flaps down at the trailing edge of the box. Release hands as soon as the belts take the box.  Do not wear jewelry, loose clothing, such as ties, scarves, etc., and long hair should be pulled back when operating the machine.

  • Page 8: Overview

    Chapter OVERVIEW Case Sealer Sections This manual covers several parts of the machine. The following diagram identifies the some key sections of the machine. Actuator Air Tank Assembly Head Assembly Kicker Assembly Frame Assembly Height Sensing Assembly Head Lifting Infeed Gate Assembly Assembly Page | 4...

  • Page 9: Ld16Ae 2.0 Machine Specifications

    LD16AE 2.0 Machine Specifications Machine dimensions:  Height: 70” 1778 mm  Length : 77” 1956 mm  Width: 35” 890 mm  Standard Discharge Height: 22.25” 565 mm (Optional To Change)  Weight: 650 lbs. 302 kg. Electrical Requirements: ...
  • Page 10 Air Requirement  0.15 cf. free air per cycle @ 75 psi. 4.2 liter free air @ 5.3 kg per sq. cm. Machine box capacity:  Length: 8.25” Min - 24” Max 206 mm – 610 mm  Width: 4.5” Min – 20” Max 144 mm –...

  • Page 11: Installation

    INSTALLATION Always check for any signs that the machine may have been damaged before fully removing it from the shipping skid. If machine arrives damaged contact Little David immediately to help in filing a claim with the shipping company. Exercise care when handling this machine, a sudden jolt or jar may cause serious damage. Do not remove the shipping skid until machine has been moved to a point of installation.

  • Page 12: Machine Preperation

    Machine Preperation Conveyor Alignment IMPORTANT Elevations for conveyor rollers and stripper plate. Gate roller in “down” position & belt should provide a smooth box flow into the machine. Box Preparation Note: Major flaps should not be inside minor flaps or bent outward far enough to miss the flap folders.

  • Page 13: Operating Procedures

    Chapter OPERATING PROCEDURES Start Up 1) Check to see that electricity and air are connected to the LD16AE. 2) Close safety gates. (Machine will not operate if safety gates are open). 3) Depress “Start” button. Drive motors should run/drive and belts should move. The machine should now cycle automatically when a box enters it.

  • Page 14: Shut-Down Procedure

    Step 1: Box enters the machine A. (1) Limit switch LD-1 is depressed. B. (2) SV-1 is de-energized. Kicker valve brings up kicker up. Gate cylinder solenoid valve SV-2 is de-energized brining gate up. Step 2: Box depresses limit switch LS-2 No action Step 3: Box releases LS-1 (LS-2 is still depressed)

  • Page 15: Machine Sections

    Chapter MACHINE SECTIONS Infeed gate The infeed gate when it’s “up” position, prevents boxes from entering the machine; and in its “down” position, allows box to enter. The infeed gate drops down when the box releases LS-2. Side rails The side rails keep a box centered in the machine as it is being processed. The side rail system consists of two stainless steel tubes mounted to a set of pivoting arms which are interconnected and manually adjusted.
  • Page 16 If one or both belts at the exit end of the machine travel to the left or right, the belt lagging on the drive rollers must be replaced. To replace the belt lagging, first remove the belt that is traveling out of line. Turn machine on and with a utility knife, cut about 1/8”...
  • Page 17 Limit switches and Solenoid valve locations Page | 13...
  • Page 18 Kicker Kicker adjustments should only be done by properly trained persons only. Before making any kicker adjustments shut power off to the machine and remove all compressed air from the pneumatic system. Hold kicker so that the cylinder is in its retracted position. Gap “a”...
  • Page 19 Front suppressor The front suppressor is designed to keep the box firmly pressed against the drive rollers during the flap folding operation. The downward pressure can be adjusted by moving the collar on the spring holding shaft. Squeezers The squeezers are used to square up the top of the box and to insure the proper butting of the flaps in preparation of the tape.

  • Page 20: Tape Cartridge

    Chapter TAPE CARTRIDGE Cartridge Sections Tape tension roller: This roller is used to maintain constant tension on the tape throughout the life of the tape roll. Turning the knurled nut clockwise will increase the tension turning it counterclockwise will decrease the tension. Wipe down rollers: These rubber rollers wipe down the tape as the box passes through the machine.

  • Page 21: Tape Setup

    Finger plate: The fingers of the finger plate force the tape to take the shape of the tape guide plate. The fingers should just make contact with the guide plate (test this by moving the tape guide plate - the fingers should not move with it).
  • Page 22 Loading Bottom Tape: Grab rear rollers Grab front shaft of cartridge. Raise rear of cartridge and move cartridge up and out of machine. Threading is same as top cartridge. Grab the cartridge by rear roller and front shaft, angle front of cartridge onto mounting bolts and then lower rear of cartridge.
  • Page 23 To tension tape: Use a small roll of tape to set tension. Set tension on tape core to the latest amount required. The knurled nut should just touch the compression spring. Adjust tension on one-way clutch roller until optimum taping is achieved. Use nylok nut to adjust tension.

  • Page 24: Troubleshooting

    Chapter TROUBLESHOOTING Taping Difficulty Tape does not adhere well to box: Check that box is not waxy or oily. Check that box is properly cut and scored so that the flaps do not overlap. If the tape adheres to the top and bottom but not to the end panels, bring it to the attention of your box supplier.
  • Page 25 Tape breaks or jams: Check the tape roll by pulling tape off manually. The pull should be even and should not vary suddenly. Check the tape core drag setting. Check the tape threading path. See tape threading diagram. Check for nicks in edge of tape roll. Pull off damaged tape. Tape tension set too high.
  • Page 26 Short tape tab on box: Check tape tension. Check rollers for binding. Tape not being wiped on bottom of box: There are large eccentric stops that are factory set to insure front roller arm cannot be depressed below box height. They are located inside cartridge on both sides. When fully depressed, the front wipe roller should protrude 3/32”...

  • Page 27: Boxes Jamming In Machine

    Boxes jamming in machine: Jam clearing procedure: Stop machine. Open safety gates and raise head. Remove box. Rethread and cut tape flush with end of the roller . Close safety gates. Press “start” button. Incorrect box size or shape: Check boxes to make sure the size falls within the minimum / maximum limits of the machine.

  • Page 28: Box Does Not Enter Machine

    Box does not enter machine: Check mounting height of infeed conveyor. Top of infeed conveyor roller must be in-line with infeed gate roller when gate is down. Check that gate is “down”. If necessary, check pneumatic circuit. Front suppressor does not compress properly: Check sensing height.

  • Page 29: Maintenance

    Chapter MAINTENANCE DAILY MAINTENANCE DEVICE ACTION TAPE CARTRIDGE – KNIFE INSPECT KNIFE BLADE FOR BROKEN OR DULL TEETH AND FOR BUILD UP OF TAPE ADHESIVE. IF BROKEN TEETH ARE PRESENT CHANGE OUT THE KNIFE BLADE. IF CLEANING OF THE BLADE IS REQUIRED, CAUTION MUST BE TAKEN.

  • Page 30: Weekly Maintenance

    WEEKLY MAINTENANCE DEVICE ACTION TAPE CARTRIDGE – HARDWARE CHECK TAPE CARTRIDGE FOR ANY LOOSE HARDWARE. THE HARDWARE FOR THE CARTRIDGE IS ORIGINALLY “LOCTITED” AT ASSEMBLY. PHOTOELECTRIC SENSORS CHECK PHOTOELECTRIC SENSORS FOR OBSTRUCTIONS, FOR EXAMPLE DUST OR CORRUGATED DEBRIS. CLEAN LENSES ON PHOTOELECTRIC SENSOR WITH A SOFT CLOTH AND MILD SOAPY WATER.

  • Page 31: Monthly Maintenance

    MONTHLY MAINTENANCE DEVICE ACTION BEARINGS: HEAD LIFTING LINEAR BEARINGS CHECK OIL CUPS ON LINEAR HEAD LIFTING BEARINGS. IF NECESSARY FILL OIL CUPS TO TOP WITH MEDIUM WEIGHT GENERAL PURPOSE FLANGED BEARINGS LUBRICATE ALL FLANGE BEARINGS IF NECESSARY WITH MULTI PURPOSE BEARING GREASE.

  • Page 32: Warranty

    For: ALL CASE SEALER MODELS *LIMITED WARRANTY – SIGNODE LITTLE DAVID, (HEREIN AFTER “LITTLE DAVID”) WARRANTS ONLY THAT THE GOODS SOLD BY IT SHALL BE FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP, UNDER PROPER AND NORMAL USE AND MAINTENANCE, AS FOLLOWS:...
  • Page 33 Chapter MECHANICAL DRAWINGS AND SCHEMATICS Page | 29...
  • Page 58 LITTLE DAVID OWNERS MANUAL CAC60 / CAC61series (Standard & High Speed) THE LOVESHAW CORPORATION LOVESHAW - EUROPE 2206 EASTON TURNPIKE, BOX 83 UNIT 9, BRUNEL GATE SOUTH CANAAN, PA 18459 W. PORTWAY INDUSTRIAL ESTATE ANDOVER, HAMPSHIRE SP103SL TEL: (570) 937-4921 ENGLAND FAX: (570) 937-4370 44-264-3575-11...
  • Page 59 Part and Instruction Manual Little David Pressure Sensitive Tape Cartridge CAC60 series – 2” wide tape CAC61 series – 3” wide tape This is a combined manual for the CAC60 series – 2” wide tape and the CAC61 series – 3” wide tape.
  • Page 60 Theory of Operation: (Standard) Pressure sensitive tape is applied to the corrugated box as it passes by the cartridge. The box will contact the front arm roller which has pressure sensitive tape adhesive side facing outward towards the oncoming box. The front leading side of the box will contact the front roller arm and the tape will adhere to the box.
  • Page 61 Theory of Operation: (High Speed) Pressure sensitive tape is applied to the corrugated box as it passes by the cartridge. The box will contact the front arm roller which has pressure sensitive tape adhesive side facing outward towards the oncoming box. The front leading side of the box will contact the front roller arm and the tape will adhere to the box.
  • Page 62 Theory of Operation: (Pneumatic Cartridge) Pressure sensitive tape is applied to the corrugated box as it passes by the cartridge. The box will contact the front arm roller which has pressure sensitive tape adhesive side facing outward towards the oncoming box. The front leading side of the box will contact the front roller arm and the tape will adhere to the box.
  • Page 63 no required adjustments. However in some cases it may be necessary to adjust tape tensions. The cartridge will operate at speeds up to 170 feet/minute. Important Safety Notices: Before installing operating or servicing the tape cartridges read carefully and understand the following precautions: ...
  • Page 64 Tape Threading: The first step is to place the tape roll, on the cartridge exspandable tape core. The tape core diameter is adjustable by turning the adjustor nut. Turning the adjustor nut c.w. the core diameter increases and turning it c.c.w. the tape core diameter decreases.
  • Page 65 Figure 3  White tape  roller The tape is then threaded around the knurled tape tension roller. The adhesive side of the tape contacts the knurled roller. Refer to figure 4. Figure 4  Knurled tension roller   ...
  • Page 66 The tape is then threaded between the black knurled roll and the tape guide plate. The adhesive side of the tape will contact the two tape guide rollers as it is pulled through the guide plate assembly until it is at rest on the front arm roller.
  • Page 67 Adjustments:  Aligning tape : Aligning tape side to side with in the cartridge frame is done by changing the position of the tape core. This is done by first loosening the tape core locking screw with a 3mm hex key. Turn the tape core locking screw counter clockwise allowing for the desired amount of adjustment to be made.
  • Page 68  Setting tape core drag: The tape core drag setting is factory set to not allow a full roll of tape to free wheel as tape is being pulled off it. The drag setting may need to be adjusted if the tape cartridge is being operated at high speed or if the tape adhesive is causing the roll to over rotate as the tape it is being pulled of the roll.
  • Page 69 stronger. The main spring only effects the application and wipe rollers. Refer to figure 8. Figure 8 Main spring  Weakest  setting  Strongest  setting  Booster  spring  Main spring tension  adjustment  Booster  adjustment   Setting booster spring compression The booster spring aids in rear tab wipe. The booster spring preloads the wipe roller arm so when the trailing edge of the box releases the wipe roller the arm can travel out at a higher rate of speed and contact the rear tab and secure it to the back panel of the box.
  • Page 70 retracted. The booster setting is adjusted stronger when the cartridge is operated at higher application speeds. Refer to figure 8.  Setting the rear tab cut adjustor: The rear tab cut adjustor is factory set to operate at 60 to 80ft/min belt speed.
  • Page 71 necessary to adjust the stop depending on the type of machine that the cartridge is being used in. If the cartridge is placed in a machine and the tape is not being applied to the major flaps with enough pressure an adjustment will be necessary.
  • Page 72 Maintenance:  Application / Wipe roller replacement: Roller replacement is a tool less procedure. Simply push down on retaining pin and slide roller off the shaft. Install new roller by lining the angular pin notch on the undercut side of the roller with the retaining pin. Then push the roller onto the shaft all the way until the retaining pin protrudes through other side of the roller and extends out to hold the roller in place.
  • Page 73 rotate the knife guard back until the knife blade is fully exposed. While holding the knife guard open slowly release the front roller arm and allow it to extend outward. This will allow the knife guard locking mechanism to hold the knife guard open for easy blade replacement. The knife blades have open slots to allow for easy slide on / off replacements.
  • Page 74 Figure 12B Blade release bar  Knife guard is shown open in both figures.  ...
  • Page 75   TROUBLESHOOTING:  Problem  Cause  Corrective Action  The tape is not cut,  Knife blade is damaged or needs to be  Replace knife blade.  or the cut is not  cleaned.    clean.      Tape tension needs to be increased.  Increase drag on knurled tension    roller.      Tape is not centered on rollers.  Adjust tape core height.      Knife spring missing or worn.  Replace spring.      Adhesive build‐up on blade.  Clean blade ‐ Oil the felt pad on knife  guard  Front tape tab  Cartridge threaded incorrectly.  Follow threading arrows on cartridge.  length too long.      Tape tension needs to be increased.  Increase drag on knurled tension    roller. ...
  • Page 76   Balance air pressure set too high.  Reduce air pressure; GREEN hose.  (Pneumatic cartridge only)  (Pneumatic cartridge only)  Problem  Cause  Corrective Action  Major flaps being  Main spring tension too strong.  Reduce main spring tension.  damaged on box.      (weak voided box)  Booster spring engaged to aggressive.  Reduce compression on boost spring.        Air pressure for balance too low.  Increase air pressure on balance    (Pneumatic cartridge only)  (GREEN), (Pneumatic cartridge only)    Tape is being  Front roller arm doesn't have enough  Increase main spring pressure.  adhered to front of  tension.    box.  Tape getting      wrapped around  Tape broken in cartridge.  See "Tape breaking in cartridge"  rear wipe roller.    below. ...
  • Page 77 Exploded Drawings For Ordering  Spare Parts      The following drawings represent several different models of the CAC60/60  series cartridges.  Please read carefully to ensure the correct part number is  chosen before ordering spare parts.    Explanation Of Parts List:    Each drawing contains a table with a parts list.  The item numbers  represent the corresponding balloon call outs on the drawings.  Some of the  drawings have two tables.  One for a 2" wide tape cartridge and one for a 3" wide  tape cartridge.  Each table has a column for a stainless steel suffix , "SS" and a  mirror image suffix, "MI".  Any of the parts that have a suffix indicated in their  row require the suffix to be added to the end of the part number for a stainless  steel and/or mirror  image cartridge.    Example 1:    Refer to Table 1 for the following example.  If you wanted to order a, "Link Bar",  for your stainless steel cartridge.  Find the part in the corresponding table.  The  part number for a standard carbon steel cartridge is, "CAC60‐0007‐5".  The  cartridge your ordering is stainless steel.  Check the column under the heading,  "SS".  If a, "SS", is in the row for the part you are ordering, than "SS" must be  added to the end of the part number.  In this example "SS" is indicated in the row  for the, "Link Bar".  So the part number would be as follows.  "CAC60‐0007‐5SS"    Example 2: ...
  • Page 78 Refer to Table 1 for the following example.  If you wanted to order a, "Sliding  Block", for your mirror image cartridge.  Find the part in the corresponding table.   The standard image part number is, "CAC60‐0134‐4".  The cartridge your ordering  for is mirror image.  Check the column under the heading, "MI".  If a, "MI", is in  the row for the part you are ordering, than "MI" must be added to the end of the  part number.  In this example "MI" is indicated in the row for the, "Sliding Block".   So the part number would be as follows.  "CAC60‐0134‐4SS".    Example 3:    Refer to Table 1 for the following example.  If you wanted to order a, "Front Roller  Arm", for your stainless steel, mirror image cartridge.  Find the part in the  corresponding table.  The part number for a standard image, carbon steel  cartridge is, "CAC60‐0001‐6".  The cartridge your ordering is stainless steel and  mirror image.  Check the columns under the heading, "SS" and "MI".  If a, "SS" and  "MI", are in the rows for the part you are ordering, than "SS" and "MI" must be  added to the end of the part number.  In this example "SS" and "MI" are indicated  in the row for the, " Front Roller Arm ".  So the part number would be as follows.   "CAC60‐0001‐6SMI".  Take note that a part number is limited to 15 characters.  So  in this example one of the "S" in "SS" was dropped.    Example 4:    Refer to Table 1 for the following example.  This example deals with converting  hardware from carbon steel to stainless steel.  If you wanted to order a, "M4 x 12  Button Head", for your stainless steel, cartridge.  Find the part in the  corresponding table.  The part number for a standard, carbon steel cartridge is,  "FBHME012P10".  The cartridge your ordering is stainless steel.  Check the  columns under the heading, "SS".  If a, "P‐S" or "B‐S", is in the row for the part you ...
  • Page 79 are ordering, than "S" must replace the "P" or "B" in the part number.  The "P"  refers to plated hardware and the "B" refers to black oxide finished hardware. In  this example "P‐S" are indicated in the row for the, " M4 x 12 Button Head ".   This  means the "P" must be replaced with a "S" to convert the part number to  stainless steel.  So the part number would be as follows.  " FBHME012S10".                                                Table 1  ITEM  QTY  PART NUMBER  DESCRIPTION  SS  1  1  CAC60‐0001‐6  FRONT ROLLER ARM  SS  2  1  SPH‐1252  WAVE WASHER  3  1  CAC60‐0004‐4  TAPE GUIDE PLATE  SS  4  1  CAC60‐0007‐5  LINK BAR  SS  5  5  SPH‐1276  SNAP RING, 8mm  SS  6  4  BSG‐1090  8mm FLANGE BUSHING ...
  • Page 80   RECOMMENDED SPARE PARTS KITS FOR CAC60 SERIES, 2” CARTRIDGES KIT PARTS# .RPKT-CAC60HS20 (STANDARD) .RPKT-CAC60MI (FOR ALL MIRROR IMAGE VERSIONS) .RPKT-CAC60SS (FOR ALL STAINLESS STEEL VERSIONS) .RPKT-CAC60MISS (FOR ALL ST. ST. AND MIRROR IMAGE VERSIONS) SS  MI  QYT.  PART#  DESCRIPTION  CAC60-0002-4 ROLLER 2 ...
  • Page 81   RECOMMENDED SPARE PARTS KITS FOR CAC61 SERIES, 3” CARTRIDGES KIT PARTS# .RPKT-CAC61HS20 (STANDARD) .RPKT-CAC61MI (FOR ALL MIRROR IMAGE VERSIONS) .RPKT-CAC61SS (FOR ALL STAINLESS STEEL VERSIONS) .RPKT-CAC61MISS (FOR ALL ST. ST. AND MIRROR IMAGE VERSIONS) SS  MI  QYT.  PART#  DESCRIPTION  CAC60-0002/3-4 ROLLER 2 ...
  • Page 82   RECOMMENDED SPARE PARTS KITS FOR CAC61 SERIES, 3” PNEUMATIC HIGH SPEED CARTRIDGES KIT PARTS# .RPKT-CAC61NTNC (STANDARD) .RPKT-61NTNCMI (FOR ALL MIRROR IMAGE VERSIONS) .RPKT-61NTNCSS (FOR ALL STAINLESS STEEL VERSIONS) .RPKT61NTNCMISS (FOR ALL ST. ST. AND MIRROR IMAGE VERSIONS) SS  MI  QYT. ...
  • Page 83   N401-359 COMPACT CYLINDER     N401-349B CYLINDER ¾ x 4 ½ W/ CUSHION     CAC60-0047-3 BRONZE BUSHING      ...
  • Page 84 REVISION HISTORY DESCRIPTION DATE RELEASED 7/27/2011 PARTS FOR .CAC60 2" CATRIDGE Parts List ITEM PART NUMBER DESCRIPTION .FRACAC60-2 FORNT ROLLER ARM ASSEMBLY .RRACAC60-2 REAR ROLLER ARM ASSEMBLY .KAACAC60 KNIFE ASSEMBLY .TCA2 TAPE CORE ASSEMBLY 2" .TRA60A TENSION ROLLER ASSEMBLY CAC60-0154/2-4 TOP LOAD BRACKET, 2"...
  • Page 85 REVISION HISTORY DESCRIPTION DATE RELEASED 6/6/2012 (PNEUMATIC CARTRIDGE ONLY) PARTS FOR CAC61NTNC 3" CARTRDIGE Parts List ITEM PART NUMBER DESCRIPTION .FRAANTNC FRONT ROLLER ARM ASSY RRAA-HD REAR ROLLER ARM ASSY .KAACAC61 KNIFE ASSEMBLY 3" .TCA3 TAPE CORE ASSEMBLY 3" TRA61A TENSION ROLLER ASSY.
  • Page 86 REVISION HISTORY PARTS FOR .CAC60 2" CARTRIDGE PARTS FOR ONE INCH TAB ONLY DESCRIPTION DATE RELEASED 7/27/2011 Parts List Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION CAC60-0000-6 MAIN FRAME CAC60-0203 BUMPER, COPPER CAC60-0103-6 SIDE FRAME MEDIUM CAC60-0071-3 STOP MOUNT CAC60-0040-3 TIE SHAFT...
  • Page 87 REVISION HISTORY DESCRIPTION DATE RELEASED 1/29/2014 PARTS FOR CAC60NTNC 3" CARTRIDGE Parts List (PNEUMATIC CARTRIDGE ONLY) ITEM PART NUMBER DESCRIPTION CAC60-0000-6 MAIN FRAME CAC60-0040/3-3 TIE SHAFT, 3" CAC60-0058/3-3 SHAFT MILLSTAND CAC60-0082-3 STOPPER FRONT ARM CAC60-0082A-3 STOPPER FRONT ARM FFHMF012P10 FHCS M5 X 0.8 X 12 LG. FFHMG016P10 FHCS M6 X 1.0 X 16 LG.
  • Page 88 Parts List ITEM PART NUMBER DESCRIPTION CAC60-0001-6 FRONT ROLLER ARM SPH-1252 WAVE WASHER CAC60-0007-5 LINK BAR SPH-1276 SNAP RING, 8mm BSG-1090 8mm FLANGE BUSHING SPR-1044 SPRING, COMPRESSION CAC60-0002-4 ROLLER SPH-1339 M8 WASHER BSG-1098 BUSHING ASSEMBLIES CAN BE PURCHASED AS CAC60-0073-3 SMALL ROLLER LOVESHAW ASSEMBLY #'S FFHMG016P10...
  • Page 89 Parts List ITEM PART NUMBER DESCRIPTION CAC60-0002/3-4 ROLLER SPH-1252 WAVE WASHER BSG-1090 8mm FLANGE BUSHING SPH-1276 SNAP RING, 8mm ASSEMBLIES CAN BE PURCHASED BSG-1085 BUSHING 16mm AS ASSEMBLY #'S CAC60-0007-5 LINK BAR .FPACAC61-SB CAC60-0001/3-6 FRONT ROLLER ARM .FPACAC61SS-SB SPR-1044 SPRING, COMPRESSION .FPACAC61-SBMI SPH-1339 M8 WASHER...
  • Page 90 Parts List ITEM PART NUMBER DESCRIPTION CAC60-0001-6 FRONT ROLLER ARM SPH-1252 WAVE WASHER CAC60-0171-4 TAPE GUIDE PLATE SPH-1276 SNAP RING, 8mm BSG-1090 8mm FLANGE BUSHING SPR-1044 SPRING, COMPRESSION CAC60-0002-4 ROLLER ASSEMBLIES CAN BE PURCHASED SPH-1339 M8 WASHER AS ASSEMBLY #'S BSG-1098 BUSHING .FPACAC61-SB...
  • Page 91 Parts List ITEM PART NUMBER DESCRIPTION CAC60-0002/3-4 ROLLER CAC60-0171/3-4 TAPE GUIDE PLATE 3" SPH-1252 WAVE WASHER BSG-1090 8mm FLANGE BUSHING SPH-1276 SNAP RING, 8mm BSG-1085 BUSHING 16mm CAC60-0001/3-6 FRONT ROLLER ARM SPR-1044 SPRING, COMPRESSION FFWMFP FLAT WASHER M5 FFHMG016P10 FHCS M6 X 1.0 X 16 LG. CAC60-0073/3-3 SMALL ROLLER ASSEMBLIES CAN BE PURCHASED...
  • Page 92 Parts List ITEM PART NUMBER DESCRIPTION CAC60-0063-6 FRONT ROLLER ARM SPH-1252 WAVE WASHER CAC60-0177-4 TAPE GUIDE PLATE CAC60-0065-5 LINK BAR SPH-1277 5/16 BRONZE WASHER BSG-1085 BUSHING 16mm SPH-1276 SNAP RING, 8mm BSG-1090 8mm FLANGE BUSHING SPR-1044 SPRING, COMPRESSION CAC60-0166-4 SLIDING BLOCK, DBL BEARING CAC60-0002-4 ROLLER SPH-1339...
  • Page 93 REVISION HISTORY DESCRIPTION DATE PARTS FOR .CAC61NTNC 3" CARTRIDGE RELEASED 1/29/2014 Parts List ITEM PART NUMBER DESCRIPTION CAC60-0002/3-4 ROLLER (PNEUMATIC CARTRIDGE ONLY) SPH-1252 WAVE WASHER BSG-1090 8mm FLANGE BUSHING SPH-1276 SNAP RING, 8mm BSG-1085 BUSHING 16mm CAC60-0167-4 LINK BAR ASSEMBLIES CAN BE PURCHASED SPH-1277 5/16 BRONZE WASHER AS ASSEMBLY #'S...
  • Page 94 REVISION HISTORY DESCRIPTION DATE RELEASED 1/2/2012 PARTS FOR CAC60/LS 2" CARTRIDGE Parts List ITEM PART NUMBER DESCRIPTION CAC60-0126-5 REAR ROLLER ARM CAC60-0002-4 ROLLER SPH-1252 WAVE WASHER BSG-1085 BUSHING 16mm SPH-1276 RETAINING RING 8mm CAC60-0034-3 SPACER FFHMG016P10 FHCS M6 X 1.0 X 16 LG. .SA60/A SHAFT ASSEMBLY SPH-1267R...
  • Page 95 REVISION HISTORY DESCRIPTION DATE RELEASED 7/27/2011 PARTS FOR .CAC60 2" CARTRIDGE Parts List ITEM PART NUMBER DESCRIPTION CAC60-0126-5 REAR ROLLER ARM CAC60-0002-4 ROLLER SPH-1252 WAVE WASHER BSG-1085 BUSHING 16mm CAC60-0018-3 STANDOFF SPH-1267 ROD END, M6 CAC60-0010-4 SLIDING ROD SPR-1036 COMPRESSION SPRING SPH-1276 RETAINING RING 8mm CAC60-0034-3...
  • Page 96 REVISION HISTORY DESCRIPTION DATE RELEASED 6/5/2012 PARTS FOR CAC61NTNC 3" CARTRIDGE Parts List ITEM PART NUMBER DESCRIPTION CAC60-0155-5 REAR ROLLER ARM CAC60-0018-3 STANDOFF CAC60-0002/3-4 ROLLER SPH-1252 WAVE WASHER BSG-1085 BUSHING 16mm SPH-1267 ROD END, M6 CAC60-0010-4 SLIDING ROD SPR-1036 COMPRESSION SPRING CAC60-0034-3 SPACER FBHMF016P10...
  • Page 97 REVISION HISTORY DESCRIPTION DATE RELEASED 6/5/2012 PARTS FOR CAC61NTNC 3" CARTRIDGE Parts List ITEM PART NUMBER DESCRIPTION CAC60-0112-5 CYLINDER MOUNT N400-25 1/4" X 1/4 NPT FITTING SC25 SET COLLAR, 1/4 FSHME020P10 SHCS M4 X 0.7 X 20 LG. P4010-004 1/4" "Y" CONNECTOR AH206 WIRE / HOSE CRADLE FBHMF006P10...
  • Page 98 REVISION HISTORY DESCRIPTION DATE RELEASED 6/5/2012 PARTS FOR CAC61NTNC 3" CARTRIDGE Parts List ITEM PART NUMBER DESCRIPTION SPH-1501 CLEVIS PIN CAC60-0116A-3 CLEVIS FHJNSDP #10-32 HEX JAM NUT N401-359 COMPACT CYLINDER N400-207 MUFFLER N400-161 FITTING M5 SP16-0358-4 CYLINDER MOUNT FHFNMEP M4 HEX NUT FLWMEP LOCK WASHER M4 FFHME012P10...
  • Page 99 REVISION HISTORY DESCRIPTION DATE RELEASED 4/19/2010 RELEASED 3/29/2011 PARTS FOR .CAC60 2" CARTRIDGE STANDARD ROTATION Parts List DIRECTION ITEM PART NUMBER DESCRIPTION CAC60-0074/A-4 SHAFT, KNURLED ROLLER CAC60-0077-3 LOCKING WASHER PSC321039A WASHER, SPRING BRG-1098 BEARING BRG-1099 BEARING CAC60-0076-3 BRAKE WASHER FNLNMIP NYLOCK NUT M10 CAC60-0075-4 KNURLED ROLLER...
  • Page 100 REVISION HISTORY DESCRIPTION DATE RELEASED 5/17/2011 PARTS FOR .CAC60 2" CARTRIDGE Parts List ITEM PART NUMBER DESCRIPTION KNIFE ARM, DBL. CAC60-0125-6 CAC60-0028-3 KNIFE GUARD PIVOT PIN CAC60-0029-5 KNIFE GUARD BSG-1091 BUSHING, 6mm CAC60-0036-3 TAB ADJUSTER CAC60-0042-3 SPR-1045 SPRING CAC60-0043-3 PIN PLATE PSC11B60-4M2 KNIFE BLADE 2"...
  • Page 101 REVISION HISTORY Parts List DESCRIPTION DATE ITEM PART NUMBER DESCRIPTION RELEASED 5/20/2009 CAC60-0066-6 KNIFE ARM CAC60-0028-3 KNIFE GUARD PIVOT PIN CAC60-0029-5 KNIFE GUARD BSG-1091 BUSHING, 6mm CAC60-0042-3 SPR-1045 SPRING CAC60-0043-3 PIN PLATE PSC11B60-4M2 KNIFE BLADE 2" PSC11A60-4M2 KNIFE BLADE 2", (OPT. COARSE) SPR-1042 EXTENSION SPRING CAC60-0083-3...
  • Page 102 PARTS FOR .CAC60 2" CARTRIDGE Parts List ITEM PART NUMBER DESCRIPTION PSC28-3 BRAKE WASHER CAC50-096A-4 SHAFT, TAPE CORE THREADED PSC142-3 TAPE CORE NUT CAC50-095-3 HEX LOCK NUT CAC60-0044-5 TAPE CORE 2" PSC33B-3 SPRING COMP. PSC33 SPRING DISC SPH-1221 PAN HD. SCREW M4x12 CAC60-0045-4 COLLAR, TAPE CORE CAC60-0046-3...
  • Page 103 PARTS FOR .CAC61 3" SERIES CARTRIDGE Parts List ITEM PART NUMBER DESCRIPTION PSC28-3 BRAKE WASHER CAC50-096A-4 SHAFT, TAPE CORE THREADED CAC60-0044/3-5 TAPE CORE 3" PSC33B-3 SPRING COMP. PSC33 SPRING DISC CAC60-0045-4 COLLAR, TAPE CORE CAC60-0046-3 TAPE CORE NUT LP06B-039-3 NUT TAPE CORE CAC50-101-3 NUT HEX LOCK 3"...
  • Page 104 2" TAPE CORE TAPE ROLL TENSION ADJUSTMENT CENTER LOCKING SCREW TENSION LOCK (TO PREVENT UNAUTHORIZED TENSION ADJUSTMENT) TAPE CENTERING MOUNTING SCREWS BEFORE INSTALLING THE TENSION LOCK MECHANISM, IT MAY BE NECESSARY TO ADJUST THE TENSION ON THE TAPE ROLL AND CENTER THE TAPE ON THE CARTRIDGE.
  • Page 105 TAPE ROLL TENSION ADJUSTMENT 3" TAPE CORE CENTER LOCKING SCREW TENSION LOCK (TO PREVENT UNAUTHORIZED TENSION ADJUSTMENT) MOUNTING SCREWS TAPE CENTERING BEFORE INSTALLING THE TENSION LOCK MECHANISM, IT MAY BE NECESSARY TO ADJUST THE TENSION ON THE TAPE ROLL AND CENTER THE TAPE ON THE CARTRIDGE.

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