Cardinal 210 Installation And Technical Manual
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Cardinal 210 Installation And Technical Manual

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210 and 215
WEIGHT INDICATOR
Installation and Technical Manual
8200-M411-O1 Rev D
203 E. Daugherty, Webb City, MO 64870 USA
Printed in USA
Ph: 417-673-4631  Fax: 417-673-2153
02/11
www.cardinalscale.com
Technical Support: Ph: 866-254-8261  tech@cardet.com
8200-M411-O1 Rev D  210/215 Installation & Technical
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  • Page 1 WEIGHT INDICATOR Installation and Technical Manual 8200-M411-O1 Rev D 203 E. Daugherty, Webb City, MO 64870 USA Printed in USA Ph: 417-673-4631  Fax: 417-673-2153 02/11 www.cardinalscale.com Technical Support: Ph: 866-254-8261  tech@cardet.com 8200-M411-O1 Rev D  210/215 Installation & Technical...
  • Page 2 8200-M411-O1 Rev D  210/215 Installation & Technical...

  • Page 3: Table Of Contents

    PART IDENTIFICATION (210) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -...
  • Page 4 Nor can they assume responsibility for any damage to property or injury to persons occasioned from the procedures. Persons engaging the procedures do so entirely at their own risk. 8200-M411-O1 Rev D  210/215 Installation & Technical...

  • Page 5: Specifications

    SPECIFICATIONS Unless otherwise noted, the specifications apply to both the Model 210 and Model 215. Power Requirements: 100 to 240 VAC (50/60 Hz) at 0.4A Max. Enclosure Type: Stainless Steel wall or desk-mount Enclosure Size: 9 3/16" W x 7 1/2" H x 3 1/8" D...

  • Page 6: Standard Features

    SPECIFICATIONS, CONT. Unless otherwise noted, the specifications apply to both the Model 210 and Model 215. Standard Features: • Push button tare function • Gross, tare, net conversion • Selectable key lockout • Hi-Resolution mode • Adjustable filtering • Gross and Net accumulators •...

  • Page 7: European Declaration Of Conformity

    YY = last two digits of year ZZZ = sequential number The undersigned hereby declares, on behalf of Cardinal Scale Manufacturing Company of Webb City, Missouri, that the above-referenced product, to which this declaration relates, is in conformity with the provisions of:...

  • Page 8: Precautions

    SITE PREPARATION REQUIREMENTS The Cardinal 210/215 indicators are precision weight-measuring instruments. As with any precision instrument, they require an acceptable environment to operate at peak performance and reliability. This section is provided to assist you in obtaining such an environment.
  • Page 9 SITE PREPARATION REQUIREMENTS, CONT. Electrical Power The 210/215 indicators have been designed to operate from 100 to 240 VAC at 50/60 Hz. Note that a special order is not required for operation at 230/240 VAC. CAUTION! - To avoid electrical hazard and possible damage to the indicator, DO NOT, under any circumstance, cut, remove, alter, or in any way bypass the power cord grounding prong.

  • Page 10: Installation

    The Model 210/215 Indicator is housed in a Stainless Steel wall or desk-mount enclosure. The gimbal may be mounted on a desktop or other smooth, flat, horizontal surface or may be mounted on a wall.

  • Page 11: Load Cell Connection

    If sense leads ARE used (as in motor truck scales), these plug-in jumpers should be positioned on one plug-in pin only or removed and stored for later use (see Figure No. 8). 8200-M411-O1 Rev D  210/215 Installation & Technical...

  • Page 12: Load Cell Connections With Over 30 Feet Of Cable

    Remove the three acorn nuts securing the Battery Access Cover to the bottom of the indicator and then remove the battery tray (Model 215) or the battery (Model 210). After removing the battery tray or battery, remove the 12 acorn nuts securing the back panel to main housing, and then loosen a gland connector for the load cell cable.

  • Page 13: Serial I/O Cable Installation

    INSTALLATION, CONT. Serial I/O Cable Installation The 210/215 indicators may be connected to a printer to record weight and associated data or it may be connected to a remote display or even to a computer for transmission of weight data.

  • Page 14: Relay Board (Optional)

    P10, first loosen the gland connector located on the right side on the back of the 210/215. Refer to Figure No. 8 for the exact location of the connector. Slip the cable through the connector and into the enclosure. Remove 2 inches of the cable insulating jacket and then 1/4 inch of insulation from each of the internal wires (refer to Figure No.

  • Page 15: Main Pcb (Figure No. 8)

    INSTALLATION, CONT. Main PCB Figure No. 8 8200-M411-O1 Rev D  210/215 Installation & Technical...

  • Page 16: Main Pcb Jumpers

    2. Secure with the 12 acorn nuts removed earlier. Follow a diagonal pattern when tightening the acorn nuts. 3. Slide the battery (Model 210) or battery tray (Model 215) into the opening, until you feel resistance and the edge of the battery/battery tray is flush with the bottom of the indicator.

  • Page 17: Keypad Functions

    KEYPAD FUNCTIONS The Model 210/215 is equipped with a 22-key keypad. The keypad is used to enter commands and data into the indicator. This section describes each key along with its normal function. It is helpful to refer to the actual indicator while reading this section.
  • Page 18 TIME/DATE KEY This key is used to enter the clock mode to program the time, date and consecutive number. Pressing the TIME/DATE key will enter the clock mode with the 210/215 displaying HoUr=. 12-Hour Format Selected In Setup (td=12) 1. With the display showing HoUr=, press the ENTER key.
  • Page 19 Note that the indicator will not respond to the Print command unless the weight display is stable. If displaying gross weight, the only weight printed is gross weight. If displaying net weight, the gross, tare, and net weights are printed. 8200-M411-O1 Rev D  210/215 Installation & Technical...
  • Page 20 KEYPAD FUNCTIONS, CONT. The 210/215 includes support for visual tickets. Visual tickets are designed by the PC based programs Visual Print or nControl, then downloaded to the indicator. 10:19 08/23/2009 Two programmable formats in addition to the standard 100.00 lb G print tab settings are allowed.
  • Page 21 2. All vertical segments and decimal points will turn on (no annunciators). 3. All annunciators will turn on. 4. All display elements off. 5. The model number (210) and the software version X.X. 6. The calibration numbers (C1 to C4). ASTERISK, PRINT KEY This combination is used to change the selected print ticket format.

  • Page 22: Annunciators

    The PWC2 annunciator is turned on to indicate that the displayed weight is equal to or greater than the weight value stored as preset number 2. Note that this annunciator is active only when the Preset Weight Comparator feature has been enabled. 8200-M411-O1 Rev D  210/215 Installation & Technical...
  • Page 23 TOTAL (215 Only) This annunciator shows that the display is in the Count mode and that the value displayed is the current contents (total) of the count accumulator. 8200-M411-O1 Rev D  210/215 Installation & Technical...

  • Page 24: Setup And Calibration

    (up to and including f SPAn ) by pressing the ENTER key. IMPORTANT! Setup may be interrupted at any time. ALL data previously entered and finalized with the ENTER key will be retained in the non-volatile memory. 8200-M411-O1 Rev D  210/215 Installation & Technical...
  • Page 25 WARNING! Reprogramming the indicator will erase all the contents of the Nov-Ram and memory. 8200-M411-O1 Rev D  210/215 Installation & Technical...
  • Page 26 4 = oz (ounces) 1= tn (tons) – Only on 210 5 = kg (kilograms) 2= g (grams) 6 = tonnes (metric tons) – Only on 210 3 = lb (pounds) 7 = lb/oz (pounds/ounces) int= (Interval Setting) Press the ENTER key to show the current value.
  • Page 27 ENTER key again to save it. Otherwise, use the numeric keys to select the format (12 or 24 hour) of the Model 210 clock operation, then press the ENTER key to save it. Note that in the 24 hour format, 12 is added to all times after noon, i.e. 3 PM would be 1500.
  • Page 28 ENTER key again to save it. Otherwise, use the numeric keys to enter a new value (0 to 10) then press the ENTER key to store the new setting. Note that entry of a 0 disables this feature. 8200-M411-O1 Rev D  210/215 Installation & Technical...
  • Page 29 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it. A clr=1 (Yes) a clr=0 (No) Automatically clears the ID after the ID is not cleared when ticket prints ticket has printed. and can be used for next transaction. 8200-M411-O1 Rev D  210/215 Installation & Technical...
  • Page 30 ENTER key to save it. Otherwise, use the numeric keys to enter a new value and press the ENTER key to save the new setting. Allowable values for the stable count are: 3 through 255. 8200-M411-O1 Rev D  210/215 Installation & Technical...
  • Page 31 3. F= FILTER SETTING (1 to 99) determination: Set to desired results. 4. If stability is unacceptable with any setting of F=, reduce the sample rate and/or increase the break range, b= setting for increased filtering. 8200-M411-O1 Rev D  210/215 Installation & Technical...
  • Page 32 CAL1= setting, otherwise press the ENTER key to advance to the Sio menu. CALIBRATION MODES The 210/215 indicators have five modes that can be used to perform calibration. Three of the modes require a test load or test weights, one requires the scale to be empty (and at zero) and the last uses the calibration “C”...
  • Page 33 The dashes will stay on the display momentarily, then disappear, after which the display will show: CAL3=. CAL3= - Last Calibration Weight The display will show CAL3=0. This weight is not used. Press the ENTER key to skip CAL3= and advance to Sio?. 8200-M411-O1 Rev D  210/215 Installation & Technical...
  • Page 34 The display will show CAL2=0. This is the second of two calibration steps. • Remove the weights on the scale platform, and then press the ZERO key. • The display will advance to Sio?. 8200-M411-O1 Rev D  210/215 Installation & Technical...
  • Page 35 NOTE! If any components have been changed that affect calibration and/or your scale is used in a commercial application and must be "Legal for Trade" you cannot use the “C” numbers to re-calibrate. 8200-M411-O1 Rev D  210/215 Installation & Technical...
  • Page 36 0 = SMA 3 = Rice Lake IQ355 6 = Number 1 = SB-400 4 = AnDFV 7 = Toledo Short 2 = SB-200 5 = WI110 8 = SB500 with Traffic Light 8200-M411-O1 Rev D  210/215 Installation & Technical...
  • Page 37 (hex 03) MUST terminate ALL serial commands If Rice Lake IQ355 is selected, the data will be transmitted in the following format: <stx><s>xxxxxxx<u><m><s><cr><lf> If AnDFV is selected, the data will be transmitted in the following format: <hdr1>,xxxxx<uu><cr><lf> 8200-M411-O1 Rev D  210/215 Installation & Technical...
  • Page 38 If Toledo Short is selected, the data will be transmitted in the following format: <stx><swa><swb><swc>xxxxxx<cr><sum> Weight On Demand If continuous output has not been selected for Serial Port 1 (Cont1=NO), the 210/215 indicator will respond to a weight request (ENQ). The host device (computer) sends:...
  • Page 39 Red light will turn on. • NOTE! If you enter a zero (0) for the threshold weight (THRS=0), the traffic light feature will be disabled (turned off). 8200-M411-O1 Rev D  210/215 Installation & Technical...
  • Page 40 Press the ENTER key to show the current setting for the location of Tare weight printing. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, use the numeric keys to enter a new location and then press ENTER to save it. 8200-M411-O1 Rev D  210/215 Installation & Technical...
  • Page 41 ENTER key to save it. Otherwise, use the numeric keys to enter the new the number of End-Of-Print linefeeds, then press the ENTER key to save the new setting. Allowable values are: 0 through 99. 8200-M411-O1 Rev D  210/215 Installation & Technical...
  • Page 42 1/2 second display LoCd and the key will be ignored. To exit the LoCoUt function, press the calibration switch or cycle power (press the ON/OFF key twice). NOTE! The menu selections Hi rES and LoCoUt can only be selected using the calibration switch. 8200-M411-O1 Rev D  210/215 Installation & Technical...

  • Page 43: Setup Review

    SETUP REVIEW The 210/215 indicators allow several operational parameters to be reviewed and changed without breaking the calibration seal. These operational parameters are: Power Up Zero Reset Enable/Disable Time Format Digital Output Control Enable/Disable Sleep Mode Feature Enable/Disable Auto Shutoff Feature Enable/Disable...

  • Page 44: Accumulators

    2. The scale must return to Gross weight zero between accumulations. 3. When viewing the Gross or Net accumulators, the display will toggle between the total accumulator and the total count for the selected accumulator. 8200-M411-O1 Rev D  210/215 Installation & Technical...

  • Page 45: Before You Call Service

    BEFORE YOU CALL FOR SERVICE The 210/215 indicators have been designed to provide you with years of trouble-free operation. However, should you experience a problem, please refer to the troubleshooting guide below before you call for service. The following describes several types of symptoms along with suggested remedies.

  • Page 46: Error Codes

    The 210/215 indicators are equipped with software that indicates when an error in the operation takes place. The following lists the error codes displayed by the 210/215 along with their meaning. Should you encounter an error code, please refer to this list for the cause.

  • Page 47: Calibration Seal Installation

    CALIBRATION SEAL INSTALLATION If your Model 210/215 Weight Indicator is used in a commercial application it must be tested and sealed by your local weights and measurements official. The 210/215 is designed to accept a lead and wire security seal to prevent unauthorized access to the calibration adjustments.

  • Page 48: Axle Weigher Operation Mode

    The example below illustrates a typical print ticket for a five-axle truck. Time 13:47 09-26-09 Date 15440 lb 16320 lb 15980 lb Axle Weights 15880 lb 15700 lb Total 79320 lb Total Vehicle Weight Axle Numbers 8200-M411-O1 Rev D  210/215 Installation & Technical...
  • Page 49 Note, however, that as soon as the first axle of the next vehicle is printed, the weights from the previously weighed vehicle are cleared. 8200-M411-O1 Rev D  210/215 Installation & Technical...

  • Page 50: Part Identification (210)

    8200-C016-0A WELDMENT: ENCLOSURE REAR 8200-C018-08 POWER SUPPLY COVER 8510-C346-0I LABEL – HIGH VOLTAGE 8512-B350-0A WIRE: 18GA, GRN, 5.0, #8RT/TINNED 8200-B206-0A BATTERY POWER BOARD 8526-B232-08 SPRING, BATTERY COVER 8539-B254-0A ASSEMBLY: CABLE, CALIBRATION SWITCH 8200-M411-O1 Rev D  210/215 Installation & Technical...
  • Page 51 PART IDENTIFICATION (210 Rear Enclosure Sub Assembly) 8200-M411-O1 Rev D  210/215 Installation & Technical...
  • Page 52 GASKET FOR 210 ENCLOSURE 8200-B020-08 COVER, BATTERY 8200-B021-08 GASKET: BATTERY DOOR 8200-C015-0A WELDMENT: BEZEL FOR 210 8200-C017-0A WELDMENT: ENCLOSURE, FRONT 8200-C210-OA DAC PCB (OPTIONAL) 8200-D201-1A PC BD, ASSY. 210 MAIN 8200-D202-08 KEYPAD: 210 DWI 8200-M411-O1 Rev D  210/215 Installation & Technical...
  • Page 53 ITEM NO. QTY. PART NUMBER DESCRIPTION 593GR986 SERIAL TAG ASSEMBLY 6013-0433 NUT HEX #10-32 ACORN S.S. 8200-B026-08 NUT HEX #10-32 ACORN S.S. DRILLED 8200-D207-0A SUB ASSEMBLY: REAR ENCLOSURE 8200-D208-0A SUB ASSEMBLY: FRONT 8200-M411-O1 Rev D  210/215 Installation & Technical...

  • Page 54: Part Identification (215)

    WELDMENT: ENCLOSURE, REAR 8200-C018-08 POWER SUPPLY COVER 8510-C346-0I LABEL – HIGH VOLTAGE 8200-C405-08 BATTERY GUIDE 6680-0052 WASHER, LOCK HELICAL #4 8200-B410-08 CONNECTOR BOARD MT. 8539-B254-0A ASSEMBLY: CABLE, CALIBRATION SWITCH 8200-C415-0A BATTERY TRAY ASSEMBLY 8200-M411-O1 Rev D  210/215 Installation & Technical...
  • Page 55 PART IDENTIFICATION (215 Rear Enclosure Sub Assembly) 8200-M411-O1 Rev D  210/215 Installation & Technical...
  • Page 56 COVER, BATTERY 8200-B021-08 GASKET: BATTERY DOOR 8200-C015-0A WELDMENT: BEZEL FOR 210 8200-C408-0A WELDMENT: ENCLOSURE, FRONT 8200-C210-0A DAC PCB (OPTIONAL) 8200-D402-08 KEYPAD: 215 DWI 6024-1022 #6 FLAT WASHER 8200-D401-0A PC BD. ASSY. 215 MAIN 8200-M411-O1 Rev D  210/215 Installation & Technical...
  • Page 57 8200-B026-08 NUT HEX #10 ACORN S.S. DRILLED 8200-D412-0A SUB ASSEMBLY: REAR ENCLOSURE 8200-D413-0A SUB ASSEMBLY: FRONT 215 8200-D412-1A SUB ASSEMBLY: REAR ENCLOSURE EU MODEL 8200-D413-1A SUB ASSEMBLY: FRONT 215-A (with DAC Option) 8200-M411-O1 Rev D  210/215 Installation & Technical...
  • Page 58 8200-M411-O1 Rev D  210/215 Installation & Technical...

  • Page 59: Appendix A: Model 210Dc And 215Dc

    MUST be set to 8V (J3 closed). Operation with the load cell excitation voltage set to 12V will result in an unstable weight display. Refer to Figure No. 8 for the location of J3. Positive Wire Negative Wire 8200-M411-O1 Rev D  210/215 Installation & Technical...
  • Page 60 STATEMENT OF LIMITED WARRANTY WARRANTY TERMS Cardinal Scale Manufacturing Company warrants the equipment we manufacture against defects in material and workmanship. The length and terms and conditions of these warranties vary with the type of product and are summarized below:...
  • Page 61 A,B,C,D PRODUCTS REPLACEMENT 1,2,4,5,6 PARTS DAYS A,B,C,D IN-MOTION 1,2,5,6 VEHICLE 90 DAYS YEAR A,B,C,D SCALES Ph. (800) 441-4237 E-mail: cardinal@cardet.com 02/11 203 E. Daugherty Printed in USA Webb City, MO 64870 315-WARRANTY-CAR-G 8200-M411-O1 Rev D  210/215 Installation & Technical...

  • Page 62: Serial Number

    1. This warranty applies only to the original purchaser. The warranty does not apply to equipment that has been tampered with, defaced, damaged, or had repairs or modifications not authorized by Cardinal or has had the serial number altered, defaced or removed.
  • Page 63 This warranty sets forth the extent of our liability for breach of any warranty or deficiency in connection with the sale or use of our product. Cardinal will not be liable for consequential damages of any nature, including but not limited to loss of profit, delays or expenses, whether based on tort or contract. Cardinal reserves the right to incorporate improvements in material and design without notice and is not obligated to incorporate said improvements in equipment previously manufactured.
  • Page 64 Installation and Technical Manual TEST MODE This addendum is to inform you of the TEST MODE feature in the 200, 205, 210 and 215 Weight Indicators. This addendum should be used in addition to the Installation and Technical manual for your indicator.
  • Page 65 IMPORTANT! If a 200, 205, 210 or 215 indicator is to be used as the LOCAL and as the REMOTE, then both indicators MUST have Rev 2.6.1 or greater software installed. If a combination of 200, 205, 210 or 215 and a 225 indicator are to be used in a LOCAL/REMOTE configuration, then the 200, 205, 210 or 215 indicator MUST have Rev 2.6.1...
  • Page 66 <swb> is status character b <swc> is status character c xxxxxx is the displayed weight yyyyyy is the tare weight <cr> is an ASCII carriage return <sum> is the optional checksum 200, 205, 210 and 215 Rev 2.6.1 Addendum...
  • Page 67 If there is no decimal point, then the first character is a space. Leading zero blanking applies. Status provides information on the weight reading. The characters G/N/U/O/M/E represent Gross/Net/Underload/Overload/Motion/Error respectively. 200, 205, 210 and 215 Rev 2.6.1 Addendum...
  • Page 68 E=Tare not equal to 0, otherwise ASCII space Always an ASCII space End of transmission character Device Number 01 thru 99. If set to 0 above, then nothing is output. Displayed weight. 200, 205, 210 and 215 Rev 2.6.1 Addendum...
  • Page 69 200, 205, 210 and 215 Installation and Technical Manual This addendum is to inform you of changes to the 200, 205, 210 and 215 Weight Indicators. This addendum should be used in addition to the Installation and Technical Manual for your indicator.
  • Page 70 8200-M411-O1 Rev D  210/215 Installation & Technical...

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