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Summary of Contents for Cardinal 220
- Page 1 WEIGHT INDICATING INSTRUMENT QUICK SETUP GUIDE PO BOX 151 • WEBB CITY, MO 64870 8200-M317-O1 Rev B Printed in USA PH (417) 673-4631 • FAX (417) 673-5001 03/02 http://www.cardinalscale.com...
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Page 2: Table Of Contents
220 Main PCB (Figure No. -
Page 3: Introduction
Please read it thoroughly before attempting to install your 220 Indicator and keep it handy for future reference. For complete details on the features, functions and programming of your 220 Indicator, refer to the 220 Weight Indicating Instrument Technical and Operation Manual, 8200-M502-O1. -
Page 4: Specifications
SPECIFICATIONS Power Requirements: 90 to 264 VAC (50/60 Hz) at 0.4A Enclosure Type: NEMA 4X/IP66: Enclosure Size: 10 7/8"W x 8 3/16"H x 3 1/8"D (276mm W x 208mm H x 79mm D) Weight: 9.2lbs ( Size and Weight DOES NOT include Gimbal ) Operating Environment: Temperature: 14 to 104 ºF (-10 to +40 ºC) Humidity: 90% non-condensing (maximum) Display:... -
Page 5: Site Preparation Requirements
This section is provided to assist you in obtaining such an environment. Electrical Power The 220 indicators has been designed to operate from 90 to 264 VAC at 50/60 Hz. Note that a special order is not required for operation at 230 VAC. -
Page 6: Installation
The Model 220 Indicator is housed in a NEMA 4X/IP66 stainless steel wall or desk-mount enclosure. The 220 gimbal may be mounted on a desktop or other smooth, flat, horizontal surface or may be mounted on a wall. Refer to Figure No. 1 for a layout of wall-mounting bolts. -
Page 7: Load Cell Connections With Over 30 Feet Of Cable
Figure No. 4 Serial I/O Cable Installation The 220 may be connected to a printer to record weight and associated data or it may be connected to a remote display or even to a computer for transmission of weight data. The weight data may be transmitted on demand (pressing the PRINT key or on receipt of a command from the computer). -
Page 8: Optically Isolated Inputs
Remember that the input must be connected to Gnd to initiate the function. AC Input Relay Board(s) The AC Input Relay Board(s) are mounted in an external junction box for use with the 220 Indicator. The RB4-IN (115 VAC) or RB4-INV (230 VAC) contain one board and supports 4 inputs (jumper selectable). -
Page 9: Preset Weight Comparator/Checkweigher Logic Level Output
To connect the control cable to the preset weight comparator/checkweigher logic level output connector P8, first loosen a gland connector located on the back of the 220. Refer to Figure No. 2 for the location of the connectors. Slip the cable through this connector and into the enclosure. -
Page 10: Ac Output Relay Board(S)
AC Output Relay Board(s) The AC Output Relay Board(s) are mounted in an external junction box for use with the 220 Indicator. The RB4-OUT contains one board and supports 4 outputs (jumper selectable). The RB8-OUT contains two boards and supports 8 outputs. The relay board used in both is (Cardinal p/n 8539-C062-0A). -
Page 11: I/O Functions And Relay Box Cable Wire To Relay Number Tables
Main PC Board I/O Functions Table INPUTS OUTPUTS CHECKWEIGHER BATCHER INPUTS Presets Check 3 Check 5 Fill 1 Fill 2 Batch 1 Batch 2 ZERO PWC 1 Under Under Fill Fast Fill 1 Fast 1 TARE PWC 2 Accept Lo Under Slow Fill 2 Slow 1... -
Page 12: 220 Main Pcb (Figure No. 7)
CAUTION! This device contains static sensitive components. Improper handling can result in damage to or destruction of the components or card. Such actual and/or consequential damage IS NOT covered under warranty. CALIBRATION SERIAL I/O SWITCH GND2 TxD2-RS232 TxD2-20mA ACTIVE GND1 TxD1-CTS 8200 - 0300 - 00 RxD1-RS232... -
Page 13: Main Pcb Jumpers
(refer to Setup Review for explanation of LIGHT ON). See Figure No. 7 for jumper location. J8 - 8V EX JUMPER The 8V EX jumper J8, when connected, allows the 220 indicator to supply 8 VDC excitation voltage when a remote (external) 12 VDC battery is used to power the indicator. To operate from the 12 VDC battery, the load cell excitation voltage MUST be set to 8 VDC (J8 closed ). -
Page 14: Keypad Functions
KEYPAD FUNCTIONS The following describes the keys and their functions as used during setup and calibration. For complete details on the 220 Indicator keypad functions, refer to the 220 Weight Indicating Instrument Technical and Operation Manual, 8200-M502-O1. ON/OFF (K) KEY This key is used to apply and remove power to the indicator. - Page 15 ID (H) KEY In the alphanumeric mode, this key is used to enter the letter “H”. ACCUM (I) KEY In the alphanumeric mode, this key is used to enter the letter “I”. DELETE (J) KEY In the alphanumeric mode, this key is used to enter the letter “J”. COUNT/SAMPLE (L, ) KEY Pressing this key during entry of alphanumeric data will backspace and delete the last character...
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Page 16: Setup And Calibration
220's keypad. Pressing the ENTER key without entering a new value will retain the current setting and advance the 220 to the next prompt. To change a setting, enter a new value and press the ENTER key. This will save the new value and advance the 220 to the next prompt. - Page 17 SE TUP – Setup Function If setup is desired, press the ENTER key, otherwise press the cal switch to advance to A-D?. (YES = Domestic, NO = International) (YES = Interval of 1, 2, 5, 10, 20 or 50, NO = Interval 1 to 99) BASE UNITS (0 = none, 1 = tn, 2 = g, 3 = lb, 4 = oz, 5 = kg, 6 = tonnes) CONVERTED UNITS (0 = none, 1 = tn, 2 = g, 3 = lb, 4 = oz, 5 = kg, 6 = tonnes, 7 = custom)
- Page 18 3 = Preset Weight Comparators, Cont. The relay state is based on using Cardinal Scale relays (p/n 6850-1013). If using relays other than those supplied by Cardinal Scale, refer to the relay manufacturers specifications. NOTE! When power to the indicator is lost, the output returns to a Low State condition.
- Page 19 If WT RANGES = 2 (Dual Interval), Cont. LOW RNG= (Allowable values are: 1 through 9,999,999). HI INT=X If LFT=YES (Allowable values are: 1, 2, 5, 10, 20 or 50). If LFT=NO (Allowable values are: 1 through 99). HI DPP (Allowable values are 0, 1, 2 or 3). 0 = XXXXXX 1= XXXXX.X 2 = XXXX.XX...
- Page 20 CALIBRA TION? - Calibration, Cont. CAL WT 1 - FIRST CALIBRATION WEIGHT The display will show CAL WT 1=0. Two Point Calibration: This is the first of two calibration weights. This weight could be ZERO (NO LOAD) or the TEST WEIGHTS / TEST LOAD. Three Point Calibration: This is the first of three calibration weights.
- Page 21 SERIAL? - Serial Input/Output If serial input/output setup is desired, press the 1/YES key, then the ENTER key. Otherwise press the ENTER key to advance to TABS?. BAUD 1 (Allowable values are: 12, 19, 24, 38, 48, 96 or 115) 12 = 1200 Baud 24 = 2400 Baud 48 = 4800 Baud...
- Page 22 TABS? - Print Tab Settings, Cont. (The IDentification string print position) TIME= (The Time print position) DATE= (The Date print position) CNC NO= (The Consecutive Number print position) GROSS= (The Gross weight print position) TARE= (The Tare weight print position) NET= (The Net weight print position) G ACCUM=...
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Page 23: Calibration "C" Numbers
NOTE! The menu selections HIGH RES and KEY LOCK OUT can only be selected using the calibration switch. HIGH RES - Display High Resolution Weight Press the Calibration switch until the display shows HIGH RES. If High Resolution Weight adjustment is not desired, press the ASTERISK key to reset the indicator and return to the normal operation weight display. -
Page 24: Setup Review
SETUP REVIEW To reviewed or changed parameters without breaking the calibration seal, with the indicator ON: 1. Press the ASTERISK key, then press the ZERO/REVIEW key. 2. If the setting displayed is acceptable, press the ENTER key to save it and proceed. 3. - Page 25 SETUP REVIEW, Cont. TIME= Time DATE= Date CNC NO= Consecutive Number GROSS= Gross Weight TARE= Tare Weight NET= Net Weight G ACCUM= Gross Weight Accumulator N ACCUM= Net Weight Accumulator COUNT= Count PCS WT= Piece Weight CNV NET= Converted Units Net Weight AUTO LF= Auto Linefeed Enable/Disable ENDING LF= Ending Linefeeds Printed PRT END...
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Page 26: Troubleshooting
TROUBLESHOOTING Error Codes The 220 Indicator is equipped with software that indicates when an error in the operation takes place. The following lists the error codes displayed by the 220 along with their meaning. Should you encounter an error code, please refer to this list for the cause. - Page 27 TROUBLESHOOTING, Cont. Error Codes, Cont. CONFIG RQD PROM checksum failure. Indicates improper stored calibration data, calibration is necessary. CORRECTIVE ACTION: Recalibrate with calibrated test weight. -ERROR- An invalid keypad entry was attempted: A. PRINT key pressed with a negative weight. B.
- Page 28 TROUBLESHOOTING, Cont. Error Codes, Cont. -LOCKED- The key pressed has been locked out. CORRECTIVE ACTION: Refer to SETUP AND CALIBRATION, KEY LOCK OUT section of this manual to unlock the key. -NO TARE- NET key pressed with no stored tare weight value. CORRECTIVE ACTION: Determine the reason for the error display and take the appropriate corrective action.
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Page 29: Before You Call Service
CALIBRATION SEAL INSTALLATION If your 220 Weight Indicating Instrument is used in a commercial application it must be tested and sealed by your local weights and measurements official. The 220 is designed to accept a lead and wire security seal to prevent unauthorized access to the calibration adjustments. -
Page 30: European Declaration Of Conformity
YY = last two digits of year ZZZ = sequential number The undersigned hereby declares, on behalf of Cardinal Scale Manufacturing Company of Webb City, Missouri, that the above-referenced product, to which this declaration relates, is in conformity with the provisions of:...
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