Cardinal 205 Installation And Technical Manual
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Cardinal 205 Installation And Technical Manual

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205
WEIGHT INDICATOR
INSTALLATION and TECHNICAL MANUAL
8200-M024-O1 Rev G
PO BOX 151 WEBB CITY, MO 64870
Printed in USA
10/09
PH (417) 673-4631 FAX (417) 673-5001
www.cardinalscale.com
Technical Support: Ph: 866-254-8261 y techsupport@cardet.com
8200-M024-O1 Rev G y 205 Installation & Technical
1

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  • Page 1 WEIGHT INDICATOR INSTALLATION and TECHNICAL MANUAL 8200-M024-O1 Rev G PO BOX 151 WEBB CITY, MO 64870 Printed in USA 10/09 PH (417) 673-4631 FAX (417) 673-5001 www.cardinalscale.com Technical Support: Ph: 866-254-8261 y techsupport@cardet.com 8200-M024-O1 Rev G y 205 Installation & Technical...
  • Page 2 8200-M024-O1 Rev G y 205 Installation & Technical...
  • Page 3 PURCHASED FROM __________________ ____________________________________ ____________________________________ ____________________________________ RETAIN THIS INFORMATION FOR FUTURE USE PRECAUTIONS Before using this indicator, read this manual and pay special attention to all "WARNING" symbols: ELECTRICAL STATIC IMPORTANT WARNING SENSITVE 8200-M024-O1 Rev G y 205 Installation & Technical...
  • Page 4 Nor can they assume responsibility for any damage to property or injury to persons occasioned from the procedures. Persons engaging the procedures do so entirely at their own risk. 8200-M024-O1 Rev G y 205 Installation & Technical...

  • Page 5: Specifications

    CAUTION: RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS. ATTENTION: RISQUE D'EXPLOSION SI LA BATTERIES EST REMPLACE'E PAR UN TYPE INCORRECT. REJETEZ LES BATTERIES UTILISE'ES SELON LES INSTRUCTIONS. 8200-M024-O1 Rev G y 205 Installation & Technical...

  • Page 6: Standard Features

    This equipment is certified to comply with the requirements for a Class III/IIIL device by the National Conference on Weights and Measurements (Certificate No. 01-011) Measurement Canada (Approval No. AM-5397) And for a Class III device by OIML R-76 (Certificate No. DK 0199.47). 8200-M024-O1 Rev G y 205 Installation & Technical...

  • Page 7: European Declaration Of Conformity

    YY = last two digits of year ZZZ = sequential number The undersigned hereby declares, on behalf of Cardinal Scale Manufacturing Company of Webb City, Missouri, that the above-referenced product, to which this declaration relates, is in conformity with the provisions of:...

  • Page 8: Precautions

    SITE PREPARATION REQUIREMENTS The Cardinal 205 indicator is a precision weight-measuring instrument. As with any precision instrument, it requires an acceptable environment to operate at peak performance and reliability. This section is provided to assist you in obtaining such an environment.
  • Page 9 SITE PREPARATION REQUIREMENTS Electrical Power The 205 indicator has been designed to operate from 90 to 264 VAC at 50/60 Hz. Note that a special order is not required for operation at 230 VAC. CAUTION! - To avoid electrical hazard and possible damage to the indicator, DO NOT, under any circumstance, cut, remove, alter, or in any way bypass the power cord grounding prong.

  • Page 10: Installation

    NOTE! Should your 205 indicator come already installed on a scale, the following information describing the installation of the indicator does not apply. The Model 205 indicator is housed in a NEMA 4X/IP66 stainless steel wall or desk-mount enclosure. The gimbal may be mounted on a desktop or other smooth, flat, horizontal surface or may be mounted on a wall.

  • Page 11: Load Cell Connection

    If sense leads ARE used (as in motor truck scales), these plug-in jumpers should be positioned on one plug-in pin only or removed and stored for later use (see Figure No. 8). 8200-M024-O1 Rev G y 205 Installation & Technical...

  • Page 12: Load Cell Connections With Over 30 Feet Of Cable

    The sense wires must be connected between the +SENS, -SENS terminals on the indicator and the +EXCITATION, -EXCITATION wires of the load cells or the +SENS, -SENS terminals of the load cell trim board or the section seal trim board. 8200-M024-O1 Rev G y 205 Installation & Technical...

  • Page 13: Serial I/O Cable Installation

    INSTALLATION, CONT. Serial I/O Cable Installation The 205 indicator may be connected to a printer to record weight and associated data or it may be connected to a remote display or even to a computer for transmission of weight data. The weight data may be transmitted on demand (pressing the PRINT key or on receipt of a command from the computer).

  • Page 14: Main Pcb (Figure No. 7)

    INSTALLATION, CONT. Main PCB Figure No. 7 8200-M024-O1 Rev G y 205 Installation & Technical...

  • Page 15: Main Pcb Jumpers

    J10 on the printed circuit board. J11 – 12V PWC SRC (SOURCE) The J11 jumper, when connected (CLOSED) supplies 12 VDC @ 25mA from the 205 indicator to a solid-state relay or other load of 200 ohms or greater. When J11 is OPEN (positioned on one plug-in pin only or removed), the 12 to 24 VDC must be provided from an external source to P10-6.

  • Page 16: Keypad Functions

    KEYPAD FUNCTIONS The Model 205 is equipped with a 7-key keypad. The keypad is used to enter commands and data into the indicator. This section describes each key along with its normal function. It is helpful to refer to the actual indicator while reading this section.
  • Page 17 This combination will display the Gross accumulator. ASTERISK, NET/GROSS KEY, NET/GROSS KEY, PRINT KEY This combination will print the Gross accumulator. ASTERISK, NET/GROSS KEY, NET/GROSS KEY, ZERO KEY This combination will zero (clear) the Gross accumulator. 8200-M024-O1 Rev G y 205 Installation & Technical...
  • Page 18 2. All vertical segments and decimal points will turn on (no annunciators). 3. All annunciators will turn on. 4. All display elements off. 5. The model number (205) and the software version X.X. 6. The calibration numbers (C1 to C4). ASTERISK, PRINT KEY This combination is used to change the selected print ticket format.

  • Page 19: Annunciators

    This annunciator is located to the right of the weight display and is used to indicate that the displayed unit of weight measurement is Tonnes (metric tons). 8200-M024-O1 Rev G y 205 Installation & Technical...

  • Page 20: Setup And Calibration

    205 keypad. Pressing the TARE/ key will cause the data ENTER entered or displayed to be retained and the 205 to advance to the next prompt. The functions of numeric keys are replaced by using the UNITS/ and the...
  • Page 21 $ + 4% to OC NOTE! When !;> and '*> , the followings results occur: '0*`> 1 ;9!`> yes $ + 9 grads to OC PT printed with tare Lamp test on power up 8200-M024-O1 Rev G y 205 Installation & Technical...
  • Page 22 TARE/ENTER‘ key again to save it. Otherwise, use the ASTERISK/UP ARROW key to toggle to a new setting and then press the TARE/ENTER key to save it. Allowable values are: 0 (disables Zero Tracking), .5, or 1 through 9. 8200-M024-O1 Rev G y 205 Installation & Technical...
  • Page 23 TARE/ key to save it. ENTER !;9> (Yes) !;9> (No) Automatically clears Stored Tare Stored Tare is not cleared when when Net weight goes below zero Net weight goes below zero 8200-M024-O1 Rev G y 205 Installation & Technical...
  • Page 24 Otherwise, use the ASTERISK/ key to toggle to a new ENTER UP ARROW value and press the TARE/ key to save the new setting. Allowable values for the stable ENTER count are: 3 through 255. 8200-M024-O1 Rev G y 205 Installation & Technical...
  • Page 25 3. > FILTER SETTING (1 to 99) determination: Set to desired results. 4. If stability is unacceptable with any setting of >, reduce the sample rate and/or increase the break range, 2> setting for increased filtering. 8200-M024-O1 Rev G y 205 Installation & Technical...
  • Page 26 ENTER CALIBRATION MODES The 205 indicator has five modes that can be used to perform calibration. Three of the modes require a test load or test weights, one requires the scale to be empty (and at zero) and the last uses the calibration “C” numbers from a previous calibration. The modes are as follows: 1.
  • Page 27 The dashes will stay on the display momentarily, then disappear, after which the display will show: !>. !> - Last Calibration Weight The display will show !> . This weight is not used. Press the TARE/ key to ENTER skip !> and advance to *-6. 8200-M024-O1 Rev G y 205 Installation & Technical...
  • Page 28 The display will show !> . This is the second of two calibration steps. Remove the weights on the scale platform, and then press the ZERO key. The display will advance to *-6. 8200-M024-O1 Rev G y 205 Installation & Technical...
  • Page 29 NOTE! If any components have been changed that affect calibration and/or your scale is used in a commercial application and must be "Legal for Trade" you cannot use the “” numbers to re-calibrate. 8200-M024-O1 Rev G y 205 Installation & Technical...
  • Page 30 0 = SMA 3 = Rice Lake IQ355 6 = Number 1 = SB-400 4 = AnDFV 7 = Toledo Short 2 = SB-200 5 = WI110 8 = SB500 with Traffic Light 8200-M024-O1 Rev G y 205 Installation & Technical...
  • Page 31 (hex 03) MUST terminate ALL serial commands If Rice Lake IQ355 is selected, the data will be transmitted in the following format: <stx><s>xxxxxxx<u><m><s><cr><lf> If AnDFV is selected, the data will be transmitted in the following format: <hdr1>,xxxxx<uu><cr><lf> 8200-M024-O1 Rev G y 205 Installation & Technical...
  • Page 32 If Toledo Short is selected, the data will be transmitted in the following format: <stx><swa><swb><swc>xxxxxx<cr><sum> Weight On Demand If continuous output has not been selected for Serial Port 1 (Cont1=NO), the 205 indicator will respond to a weight request (ENQ). The host device (computer) sends:...
  • Page 33 Red light will turn on. NOTE! If you enter a zero (0) for the threshold weight (&%*> ), the traffic light feature will be disabled (turned off). 8200-M024-O1 Rev G y 205 Installation & Technical...
  • Page 34 If the setting displayed is acceptable, press the TARE/ key again to save it. Otherwise, ENTER use the ASTERISK/UP ARROW and UNITS/LEFT ARROW keys to input a new location and then press the TARE/ENTER key to save it. 8200-M024-O1 Rev G y 205 Installation & Technical...
  • Page 35 Otherwise, use the ASTERISK/UP ARROW and ENTER UNITS/LEFT ARROW keys to input the number of End-Of-Print linefeeds and then press the TARE/ key to save it. Allowable values are: 0 through 99. ENTER 8200-M024-O1 Rev G y 205 Installation & Technical...
  • Page 36 1/2 second display !63 and the key will be ignored. To exit the !66'; function, press the calibration switch or cycle power (press the ON/OFF key twice). NOTE! The menu selections -`9* and !66'; can only be selected using the calibration switch. 8200-M024-O1 Rev G y 205 Installation & Technical...

  • Page 37: Setup Review

    SETUP REVIEW The 205 indicator allows several operational parameters to be reviewed and changed without breaking the calibration seal. These operational parameters are: Power Up Zero Reset Enable/Disable Sleep Mode Feature Enable/Disable Auto Shutoff Feature Enable/Disable Clear Tare Feature Enable/Disable...

  • Page 38: Accumulators

    To clear (zero) the Gross accumulator: 1. Press the ASTERISK/ key, the NET/GROSS key twice, then the ZERO key UP ARROW 2. Press the ASTERISK/ key to return to normal operation. UP ARROW 8200-M024-O1 Rev G y 205 Installation & Technical...
  • Page 39 BEFORE YOU CALL FOR SERVICE The 205 indicator has been designed to provide you with years of trouble-free operation. However, should you experience a problem, please refer to the troubleshooting guide below before you call for service. The following describes several types of symptoms along with suggested remedies.

  • Page 40: Error Codes

    ERROR CODES The 205 indicator is equipped with software that indicates when an error in the operation takes place. The following lists the error codes displayed by the 205 along with their meaning. Should you encounter an error code, please refer to this list for the cause.
  • Page 41 '0*;2 (Unstable) Motion is present when trying to perform a print function. CORRECTIVE ACTION: Wait for a stable weight display (STABLE annunciator on) before performing any of this operation. 8200-M024-O1 Rev G y 205 Installation & Technical...

  • Page 42: Calibration Seal Installation

    CALIBRATION SEAL INSTALLATION If your Model 205 Weight Indicator is used in a commercial application it must be tested and sealed by your local weights and measurements official. The 205 is designed to accept a lead and wire security seal to prevent unauthorized access to the calibration adjustments. Refer to Figure No.

  • Page 43: Part Identification

    8200-C016-0A WELDMENT: ENCLOSURE REAR 8200-C018-08 POWER SUPPLY COVER 8510-C346-0I LABEL – HIGH VOLTAGE 8512-B350-0A WIRE: 18GA, GRN, 5.0, #8RT/TINNED 8200-B206-0A BATTERY POWER BOARD 8526-B232-08 SPRING, BATTERY COVER 8539-B254-0A ASSEMBLY: CABLE, CALIBRATION SWITCH 8200-M024-O1 Rev G y 205 Installation & Technical...
  • Page 44 PART IDENTIFICATION (Rear Enclosure Sub Assembly) 8200-M024-O1 Rev G y 205 Installation & Technical...
  • Page 45 TAPE DBL SIDED 1.0 WIDE 45 MIL THK. 8200-B014-08 GASKET FOR 210 ENCLOSURE 8200-B020-08 COVER, BATTERY 8200-B021-08 GASKET: BATTERY DOOR 8200-C015-0A WELDMENT: BEZEL FOR 210 8200-C017-0A WELDMENT: ENCLOSURE, FRONT 8200-D100-08 KEYPAD: 205 DWI 8200-D201-0A PCB ASSEMBLY - 205 CONTROLLER 8200-M024-O1 Rev G y 205 Installation & Technical...
  • Page 46 593GR986 SERIAL TAG ASSEMBLY 6013-0433 NUT HEX #10-32 ACORN S.S. 6650-0087 LABEL: MADE IN THE USA 8200-B026-08 NUT HEX #10-32 ACORN S.S. DRILLED 8200-D207-0A SUB ASSEMBLY: REAR ENCLOSURE 8200-D208-1A SUB ASSEMBLY: FRONT 8200-M024-O1 Rev G y 205 Installation & Technical...

  • Page 47: Appendix A: Model 205Dc

    MUST be set to 8V (J3 closed). Operation with the load cell excitation voltage set to 12V will result in an unstable weight display. Refer to Figure No. 7 for the location of J3. Positive Wire Negative Wire 8200-M024-O1 Rev G y 205 Installation & Technical...
  • Page 52 8200-M024-O1 Rev G y 205 Installation & Technical...

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