Cardinal 225D SmartCell Installation And Technical Manual
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Cardinal 225D SmartCell Installation And Technical Manual

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225D
Weight Indicator
Installation and Technical Manual
8200-0753-0M Rev A  225D Weight Digital Indicator
I

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Summary of Contents for Cardinal 225D SmartCell

  • Page 1 225D Weight Indicator Installation and Technical Manual 8200-0753-0M Rev A  225D Weight Digital Indicator...
  • Page 2 8200-0753-0M Rev A  225D Weight Digital Indicator...
  • Page 3 COPYRIGHT All rights reserved. Reproduction or use, without expressed written permission, of editorial or pictorial content, in any manner, is prohibited. No patent liability is assumed with respect to the use of the information contained herein. DISCLAIMER While every precaution has been taken in the preparation of this manual, the Seller assumes no responsibility for errors or omissions.
  • Page 4 PROPER DISPOSAL When this device reaches the end of its useful life, it must be properly disposed of. It must not be disposed of as unsorted municipal waste. Within the European Union, this device should be returned to the distributor from where it was purchased for proper disposal. This is in accordance with EU Directive 2002/96/EC.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ........... . Page 1 SPECIFICATIONS .

  • Page 7: Introduction

    DC Digital Load Cell SCBD Digital Load Cell This manual is furnished as a guide to setup and operation of the 225D SmartCell Weight Indicator. It has been supplied in addition to the standard 225 Weight Indicator Installation and Technical Manual, 8200-M698-O1. The standard 225 manual should be consulted for information concerning the installation, setup, and calibration of the indicator.

  • Page 8: Specifications

    SPECIFICATIONS Power Requirements: 100 to 240 VAC (50/60 Hz) at 0.4A Max. Enclosure Type: Stainless Steel wall or desk-mount Enclosure Size: 10 7/8"W x 8 3/16"H x 3 1/8"D (276mm W x 208mm H x 79mm D) Weight: 9.2lbs (4.2kg) Size and Weight DOES NOT include Gimbal Operating Environment: Temperature: 14 to 104 ºF (-10 to +40 ºC) Humidity: 90% non-condensing (maximum)

  • Page 9: Homerun Cable Installation

    Home Run Cable Connector Pack. Refer to the table below for cable and connector information. Cable and Connector Information ITEM and DESCRIPTION CARDINAL PART NO. HOMERUN CABLE, 5 CONDUCTOR, 18 AWG 6980-1083 CONNECTOR PACK, HOME RUN CABLE...

  • Page 10: Indicator Connection

    Indicator Connection The homerun cable should be routed through the metallic gland connector installed in 225D rear panel (lower right). Optional 2XX-USBA (Serial, Connectors Isolated Inputs or Outputs) AC Power (Serial, 100-240 VAC Isolated 0.4 Amp Max. Fiber Inputs or Optic Outputs) Cable...
  • Page 11 6. Next, remove approximately 1 1/2 inches of the inner insulating jacket, exposing the internal wires. 7. Now, remove 1/4 inch of insulation from the end of each of the five wires. 8. Make sure the inner insulating jacket extends past the outer braided jacket approximately 3/4 inch.

  • Page 12: Load Cell Connection

    5-pin connector from the Homerun Cable Connector Pack. Refer to the table below for cable and connector information. Cable and Connector Information ITEM and DESCRIPTION CARDINAL PART NO. HOMERUN CABLE, 5 CONDUCTOR, 18 AWG 6980-1083 CONNECTOR PACK, HOME RUN CABLE...
  • Page 13 IMPORTANT: Clean all connectors and plugs with electrical contact cleaner. Take care that the wires to pins 1-4 do not contact the center pin (#5). Apply dielectric grease inside the connector and plugs before sealing. Refer to the connector diagram on the previous page and the images below. 1.
  • Page 14 8200-0753-0M Rev A  225D Weight Digital Indicator...

  • Page 15: 225Dlc Controller Card

    225DLC CONTROLLER CARD USB-B Micro SD Port Card Slot LED1 LED2 End Node LED3 LED4 J2, J3 ICAN Jumpers Cable Ethernet Port for iSite Attach Ground Homerun wire here Cable P4 – Legacy Future Use Serial iSite USB-B This port is used to perform firmware updates to the 225DLC controller card. LED 1-4 The LED’s are used for diagnostic purposes.
  • Page 16 J2, J3 ICAN Jumpers When ON (installed), these jumpers allow the 225D indicator to supply (source) 15 VDC to the digital load cells in the scale. To operate from an external power source, the jumpers must be OFF (on one pin only or removed), and the user must provide 12 to 24 VDC to the V+BUS terminal and a ground return to the V-BUS terminal of the P4 terminal block.

  • Page 17: Setup And Configuration

    SETUP AND CONFIGURATION All digital scales are connected together with a daisy-chained CAN cable. The load cell connection loop can begin at any convenient load cell, and may continue clockwise as shown or counter-clockwise, if preferred. Note that in the tank/hopper example below there is not a connection between cells 3 and 4 and in the truck scale example, there is not a connection between cells 4 and 6.

  • Page 18: Addressing Cells

    Addressing Cells Each cell has a serial number (S/N) marked on the cell. This is an eight digit hexadecimal number. It is also known as the cell ID. Each cell ID must be matched with a cell address. In the tank/hopper example, the addresses would be 1-4. In the truck scale example, the addresses would be 1-8.

  • Page 19: Calibration

    Calibration If, after test loading the scale, it is determined that adjustments are required, follow the procedure below. Note that this section describes the procedure necessary to calibrate a Digital Truck Scale. 1. Before any adjustments are made, turn on the power to the 225D indicator. 2.

  • Page 20: Smart Calibration

    Center the weight over scale X and press ENTER to take a weight sample. Repeat steps 5, 6 for each cell in the order that the 225D prompts for. (This is the same order as other Cardinal scales e.g. 1, 3, 5, 7, 8, 6, 4, 2). ZERO CALIBRATION Zero Calibration does not affect the trimming of the cells or affect span.

  • Page 21: Span Adjust

    SPAN ADJUST Span adjust allows the user to tweak the span of the entire scale at once. Press 4 and ENTER. The 225D will display the current live scale weight “SCALE WT = XXXXX.X” in high- resolution mode. Place the test weight at any location on the scale. Press SET_WT soft key.
  • Page 22 8200-0753-0M Rev A  225D Weight Digital Indicator...

  • Page 23: Digital Scale Diagnostics

    DIGITAL SCALE DIAGNOSTICS There are four main components to Digital Scale Diagnostics:  On Screen Diagnostics – Critical errors that alert operator from main screen of setup issues or hardware problems.  Diagnostic Menu – A set of diagnostic tools that give a technician more information about each load cell.
  • Page 24 COMMUNICATION ERROR BETWEEN LOAD CELLS X AND Y NO WEIGHT  -------       COMMUNICATION ERROR BETWEEN LOAD CELLS 1 AND 3 COUNT Probable Cause Items to Check  Check that cable is connected correctly. There is a loss of ...
  • Page 25 LOAD CELL X HAS BEEN REPLACED NO WEIGHT  -------   LOAD CELL 2 HAS BEEN REPLACED. SCALE NOT LEGAL FOR TRADE UNTIL CALIBRATED. PRESS ENTER TO CONTINUE Probable Cause Items to Check A load cell has been replaced. Replaced load cells are automatically detected as long as only one load cell was replaced.
  • Page 26 LOAD CELL ID 8F07E8F HAS NO ADDRESS NO WEIGHT  -------       LOAD CELL ID 8F07E8F HAS NO ADDRESS COUNT Probable Cause Items to Check A load cell is responding, but Go to the addressing menu and assign the load cell ID to it is not addressed in the an address.
  • Page 27 DIGITAL SCALE BOARD NOT DETECTED NO WEIGHT  -------   DIGITAL SCALE CARD NOT DETECTED COUNT Probable Cause Items to Check  Check that the card is seated properly and fastened The 225D cannot communicate with the option correctly. ...
  • Page 28 8200-0753-0M Rev A  225D Weight Digital Indicator...

  • Page 29: Diagnostic Menu

    Diagnostic Menu To enter the diagnostic menu press SHIFT + CELL_DIAG soft key. All diagnostic information except software version update once per second. LIVE LOAD CELL WEIGHTS LOAD CELL WEIGHTS 54.9 26.5 25.9 67.3 PREVIOUS NEXT EXIT MINIMUM AND MAXIMUM WEIGHTS (This can be zeroed as needed.) MAXIMUM / MINIMUM WEIGHTS 0.0/ -1.2...
  • Page 30 SOFTWARE VERSION OF CELL LOAD CELL SOFTWARE VERSIONS 1. 1.0.7 2. 1.0.7 3. 1.0.8 4. 1.0.7 PREVIOUS NEXT EXIT The controller’s version number, in contrast, is displayed upon startup of the 225D indicator. 8200-0753-0M Rev A  225D Weight Digital Indicator...

  • Page 31: Hardware Diagnostics

    Hardware Diagnostics The 225DLC (Digital Load cell Controller) option card has four LED’s for diagnostic purposes. LED1 LED2 LED3 LED4 LED1 (RED) – MAIN BOARD TX/RX: Toggles each time the DLC controller and the 225D Mainboard exchange messages. LED2 (RED) – TX TO LOAD CELL: Toggles each time a message is sent from the DLC controller to the load cells.

  • Page 32: Board Replacement

    NEW card to the existing scale. OPTION CARD REPLACEMENT If an option card is replaced, the 225D will boot up to this screen: BY CARDINAL Revision 0.1.04 NEW CARD FOUND! WAS DIGITAL SCALE CARD REPLACED? NO The 225D will check whether the option card has been replaced in order to reconfigure the new option card to the existing scale.
  • Page 33 8200-0753-0M Rev A  225D Weight Digital Indicator...

  • Page 34: 225Dlc Card Replacement

    225DLC CARD REPLACEMENT Remove this screw, washer, and the ground wire Remove the remaining three screws and lock washers Align pins on 225DLC card with holes in 8200-0753-0M Rev A  225D Weight Digital Indicator...
  • Page 35 12. Re-insert the 225D power cord into the wall outlet. 13. Press the ON/OFF key on the 225D keypad to turn on the indicator. 14. The 225D will boot up to this screen: BY CARDINAL Revision 0.1.04 NEW CARD FOUND! WAS DIGITAL SCALE CARD REPLACED? NO 15.
  • Page 36 8200-0753-0M Rev A  225D Weight Digital Indicator...

  • Page 37: Isite Configuration

    CONFIGURATION The 225D will periodically send indicator, scale, and cell data to the Cardinal iSite Webserver for diagnostic logging. This information will be used by the server to determine if there are problems with the scale(s) that need to be addressed.
  • Page 38 The following information is available: A. IP address (if available). B. Ethernet cable state – “ETHERNET DETECTED” or “ETHERNET NOT DETECTED”. C. The status of the connection. The following statuses should occur in order while making a connection after boot up: a.
  • Page 39 8200-0753-0M Rev A  225D Weight Digital Indicator...
  • Page 40 STATEMENT OF LIMITED WARRANTY WARRANTY TERMS Cardinal Scale Manufacturing Company warrants the equipment we manufacture against defects in material and workmanship. The length and terms and conditions of these warranties vary with the type of product and are summarized below:...
  • Page 41 This warranty sets forth the extent of our liability for breach of any warranty or deficiency in connection with the sale or use of our product. Cardinal will not be liable for consequential damages of any nature, including but not limited to loss of profit, delays or expenses, whether based on tort or contract.
  • Page 42 Cardinal Scale Mfg. Co. 203 E. Daugherty, Webb City, MO 64870 USA Ph: 417-673-4631 or 1-800-641-2008 Fax: 417-673-2153 www.cardinalscale.com Technical Support: 1-866-254-8261 E-mail: tech@cardet.com Printed in USA 8200-0753-0M Rev A  225D Weight Digital Indicator 8200-0753-0M Rev A 03/18...

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