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Raven SmarTrax Installation Manual

Case ih 2x44, 2x66, 2x77, and 2x88 series combines
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SmarTrax™ Installation Manual
Case IH 2X44, 2X66, 2X77, and 2X88
Series Combines

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  • Page 1 SmarTrax™ Installation Manual Case IH 2X44, 2X66, 2X77, and 2X88 Series Combines...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    Install the Valve Harness ......................33 Mount the Raven Console to the Factory-Installed Monitor (If Applicable) ......36 Install the Chassis Cable - SmarTrax-Only Systems (If Applicable) ........36 Connect SmarTrax to an Existing Chassis Cable (If Applicable) ..........37 System Diagrams ........................
  • Page 4 Table of Contents Case IH 2X44, 2X66, 2X77, and 2X88 Series Combines SmarTrax™ Installation Manual...

  • Page 5: Important Safety Information

    Ensure SmarTrax is disabled prior to starting any maintenance work on SmarTrax or the machine. WARNING • When starting the machine for the first time after installing SmarTrax, be sure that all persons stand clear in case a hose has not been properly tightened. •...

  • Page 6: Hydraulic Safety

    CAUTION Hydraulic Safety • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.

  • Page 7: Introduction

    Preparing for Installation Before installing the SmarTrax system, park the machine where the ground is level, clean, and dry. Turn off the machine and leave it turned off for the duration of the installation process. Bleed pressure from the hydraulic system by loosening the hydraulic fittings slowly, where applicable.

  • Page 8: Recommendations

    Recommendations Raven Industries recommends the following best practices when installing or operating the SmarTrax system for the first time, at the start of the season, or when moving the SmarTrax system to another machine: • Install the GPS antenna in the recommended location. Refer to the following table for the machine-specific antenna mounting location.

  • Page 9: Kit Contents

    This section contains a list of the components that are included in the SmarTrax kit. Before beginning the SmarTrax installation, compare the items in the kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 10 Sensor - 250 mm Non-Contact Linear Wheel 063-0181-021 Angle Sensor Mount - M10 Ball Linear Sensor 103-0001-029 Clamp - 1-1/4” U-Bolt Muffler 435-3003-056 Spacer - 0.406” ID x 0.75” OD x 1” Long 107-0172-038 Case IH 2X44, 2X66, 2X77, and 2X88 Series Combines SmarTrax™ Installation Manual...
  • Page 11 Introduction SmarTrax Installation Kit (P/N 117-5032-023) TABLE 1. Picture Item Description Part Number Qty. Spacer - 0.406” ID x 0.75” OD x 0.375” Long 107-0172-103 Bolt - 5/16”-18 x 7/8” Hex 311-0052-104 Bolt - 5/16”-18 x 1-3/4” Hex 311-0052-108 Bolt - M10 x 1.5 x 60mm Hex 311-0070-025 Bolt - M10 x 1.5 x 40mm Hex...
  • Page 12 333-0012-069 Adapter Fitting - -6 ORFS (M) to -6 SAE O-Ring (M) 333-0012-084 Straight Adapter Fitting - -4 ORFS (M) to -6 SAE O-Ring (M) 333-0012-195 Straight Adapter Case IH 2X44, 2X66, 2X77, and 2X88 Series Combines SmarTrax™ Installation Manual...
  • Page 13 Introduction Hydraulic Installation Kit (P/N 117-0199-127) TABLE 2. Picture Item Description Part Number Qty. Fitting - -6 ORFS (M) to -8 SAE O-Ring (M) 333-0012-199 Straight Adapter Fitting - -8 ORFS (M) to -8 SAE O-Ring (M) 333-0012-229 90° Elbow Fitting - -6 ORFS (M) to -10 SAE O-Ring (M) 333-0012-233 Straight Adapter...
  • Page 14 Calibration & Operation Node - SmarTrax 3D CAN Control 063-0173-228 Harness - SmarTrax Node 115-4001-109 Assembly - SmarTrax Enable Foot Switch 063-0172-470 Note: The node installation kit is sold separately. Case IH 2X44, 2X66, 2X77, and 2X88 Series Combines SmarTrax™ Installation Manual...

  • Page 15: Hydraulic System Installation

    WARNING Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. Before beginning the SmarTrax hydraulic installation, turn off the machine and relieve pressure by turning the steering wheel left and right. Never work on a hot machine. Always allow it to cool before performing diagnostics, maintenance, or routine service.

  • Page 16: Install Fittings In The Smartrax Valve

    Install Fittings in the SmarTrax Valve Before mounting the SmarTrax valve (P/N 334-0003-088) on the machine, install the proper fittings in the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure.

  • Page 17: Install Fittings In The Flow Switch

    A port and the other is installed in a B port. Mount the SmarTrax Valve and Flow Switch Valve Mounting Location FIGURE 2. Identify the SmarTrax valve (P/N 334-0003-088) mounting location above the machine’s left-front axle. Remove the machine’s existing bolts shown in Figure 2. Manual No. 016-5032-023 Rev. A...

  • Page 18: Install The Left And Right Steering Hoses

    Chapter 3 SmarTrax Valve and Flow Switch Mounted on the Machine FIGURE 3. Install the SmarTrax valve on the valve mounting bracket (P/N 107-0172-174) using four 5/16”-18 x 7/8” bolts (P/N 311-0052-104) and four 5/16” lock washers (P/N 313-1000-019). Note: The valve should be positioned so that Port LS STEER points down.
  • Page 19 Right Steering Hose Installed on SmarTrax Valve FIGURE 6. Connect the straight end of the installed hydraulic hose to the fitting installed in Port B of the SmarTrax valve (P/N 334-0003-088). Note: It may be necessary to install a -6 ORFS M/F 90° elbow fitting (P/N 333-0012-065) on the fitting installed in Port B of the SmarTrax valve to achieve the connection.
  • Page 20 Connect the female end of the installed hydraulic hose to the fitting installed in the A port of the flow switch (P/N 334-0003-085). Install one end of the supplied hydraulic hose (P/N 214-1000-962) on the machine’s open bulkhead port. Case IH 2X44, 2X66, 2X77, and 2X88 Series Combines SmarTrax™ Installation Manual...

  • Page 21: Install The Pressure Hose

    Port A of SmarTrax Valve Connect the other end of the installed hydraulic hose to the tee fitting installed in Port A of the SmarTrax valve. Install one end of the supplied hydraulic hose (P/N 214-1000-964) on the fitting installed in the B port of the flow switch.
  • Page 22 Pressure Hose Installed on SmarTrax Valve FIGURE 12. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port P of the SmarTrax valve (P/N 334-0003-088). Case IH 2X44, 2X66, 2X77, and 2X88 Series Combines SmarTrax™ Installation Manual...

  • Page 23: Install The Tank Hose

    WARNING Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. Before beginning the SmarTrax hydraulic installation, turn off the machine and relieve pressure by turning the steering wheel left and right. Never work on a hot machine. Always allow it to cool before performing diagnostics, maintenance, or routine service.

  • Page 24: Install The Load Sense Hoses

    Install one end of the supplied hydraulic hose (P/N 214-1000-966) on the 90° end of the installed tee fitting. Tank Hose Installed on the SmarTrax Valve FIGURE 15. Connect the other end of the installed hydraulic hose to the fitting installed in Port T of the SmarTrax valve (P/N 334-0003-088). Install the Load Sense Hoses Note: Install -4 ORFS M/F 90°...
  • Page 25 LS STEER Connection FIGURE 17. Connect the machine’s load sense hose to the fitting installed in Port LS STEER of the SmarTrax valve (P/N 334-0003-088). Install the straight end of the supplied hydraulic hose (P/N 214-1000-960) in the open LS port of the machine’s priority valve.
  • Page 26 Chapter 3 LSPV Connection FIGURE 18. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port LSPV of the SmarTrax valve. Case IH 2X44, 2X66, 2X77, and 2X88 Series Combines SmarTrax™ Installation Manual...

  • Page 27: Hydraulic Diagram

    Hydraulic System Installation Hydraulic Diagram Manual No. 016-5032-023 Rev. A...
  • Page 28 Chapter 3 Case IH 2X44, 2X66, 2X77, and 2X88 Series Combines SmarTrax™ Installation Manual...

  • Page 29: Wheel Angle Sensor Installation

    W heel Angle Sensor CHAPTER C h a p t e r 4 Installation Assemble the Wheel Angle Sensor (WAS) WAS Assembly FIGURE 1. Install one M10 jam nut (P/N 312-1001-035) and one M10 ball linear sensor mount (P/N 103-0001-029) on each end of the 250 mm non-contact linear wheel angle sensor (P/N 063-0181-021).
  • Page 30 Do not fully tighten the nuts. Install the 0.406” ID x 0.75” OD x 1” long spacer (P/N 107-0172-038) on the M10 bolt protruding from the WAS rod mounting bracket. Case IH 2X44, 2X66, 2X77, and 2X88 Series Combines SmarTrax™ Installation Manual...
  • Page 31 Wheel Angle Sensor Installation Base-End Sensor Bracket Installed on the Machine FIGURE 5. Remove the nuts and clamp from the 1-1/4” muffler clamp (P/N 435-3003-056). Install the U-bolt around the base-end of the steering cylinder rod with the U-bolt legs pointing straight up. Install the clamp on the ends of the U-bolt.
  • Page 32 Route the cable from the base-end of the WAS along the machine’s frame so that it is not near moving parts or heat sources. Secure with plastic cable ties as necessary. Case IH 2X44, 2X66, 2X77, and 2X88 Series Combines SmarTrax™ Installation Manual...

  • Page 33: Cab Component Installation

    C ab Component CHAPTER C h a p t e r 5 Installation Install the SmarTrax Node Mount the SmarTrax Node Note: The orientation of the node mounting plate may vary, depending on the machine’s harness and hose routing. Open the instructional seat.

  • Page 34: Node Mounting Locations

    Mounting Tabs When choosing the location for the SmarTrax node, consider the following points: • Mount the SmarTrax node inside the machine’s cab on a flat, level surface for proper performance and cable connection. • One of the six numbered direction arrows on the node must be oriented in the direction of forward vehicle travel, one arrow pointing straight up, and two of the arrows parallel to the ground.

  • Page 35: Install The Bulkhead Adapter Cable

    Cab Component Installation Select a suitable location for the foot switch (P/N 063-0172-470) to be installed. Note: The foot switch should be installed in a location where the operator has easy access to it and is able to fully press the pedal. Using the holes in the foot switch as a template, drill holes in the floor of the cab.
  • Page 36 Drill a 1-3/4” hole in the cab near the right electrical panel. Install the bulkhead adapter cable connector into the drilled hole and secure it using the supplied lock washer and nut. Case IH 2X44, 2X66, 2X77, and 2X88 Series Combines SmarTrax™ Installation Manual...

  • Page 37: Install The Valve Harness

    Cab Component Installation Install the Valve Harness Bulkhead Connection FIGURE 8. Connect the large, round connector of the valve harness (P/N 115-4001-177) to the mating connector of the bulkhead adapter harness previously installed. Route the valve harness behind the cab to the left side of the machine. PSI Connections FIGURE 9.
  • Page 38 Loop and tie-off the 12V WAS cable connection, securing it with plastic cable ties as necessary. Note: The 12V WAS connector is not used in the SmarTrax system. Ensure the cable is secured away from moving parts and heat sources.
  • Page 39 Cab Component Installation Valve Harness Wiring Diagram FIGURE 11. Manual No. 016-5032-023 Rev. A...

  • Page 40: Mount The Raven Console To The Factory-Installed Monitor (If Applicable)

    If the machine does not contain an existing chassis power system (such as AutoBoom, product control, etc.), it is necessary to install the chassis power cable to operate the SmarTrax system. If a CAN system already exists on the machine, refer to Connect SmarTrax to an Existing Chassis Cable (If Applicable) below to connect power to the SmarTrax system.

  • Page 41: Connect Smartrax To An Existing Chassis Cable (If Applicable)

    Connect SmarTrax to an Existing Chassis Cable (If Applicable) Note: The SmarTrax interface tee is sold separately. Contact your local Raven dealer for ordering information. Locate and disconnect the connection between the Raven console cable and chassis cable on the machine’s existing CAN system.

  • Page 42: System Diagrams

    Chapter 5 System Diagrams Envizio Pro II with Slingshot FIGURE 13. Case IH 2X44, 2X66, 2X77, and 2X88 Series Combines SmarTrax™ Installation Manual...
  • Page 43 Cab Component Installation Viper Pro/Envizio Pro with Slingshot FIGURE 14. Manual No. 016-5032-023 Rev. A...
  • Page 44 Chapter 5 Cruizer II with Slingshot FIGURE 15. Case IH 2X44, 2X66, 2X77, and 2X88 Series Combines SmarTrax™ Installation Manual...
  • Page 45 Cab Component Installation Existing Chassis System Wiring Diagram FIGURE 16. Manual No. 016-5032-023 Rev. A...
  • Page 46 Chapter 5 Case IH 2X44, 2X66, 2X77, and 2X88 Series Combines SmarTrax™ Installation Manual...

  • Page 47: Startup Procedures

    Turn the machine’s wheels fully from side to side repeatedly to remove air from the hydraulic system. Note: During the SmarTrax system installation, whenever the hydraulic system is purged for maintenance, or when fittings are loosened or disconnected, air is introduced into the lines of the hydraulic system.

  • Page 48: Calibrate The Smartrax System

    Raven console. Note: If there are issues with the SmarTrax system, turn off the machine and correct them immediately. For additional assistance, refer to the SmarTrax and SmartSteer Calibration & Operation Manual (P/N 016-0171-277) or contact your local Raven dealer.
  • Page 49 Index Cab Component Installation Connecting SmarTrax to an Existing Chassis Cable 37 Installing the Bulkhead Adapter Cable 31 Installing the Chassis Cable - SmarTrax-Only Systems 36 Installing the Foot Switch 30 Installing the SmarTrax Node 29 Mounting the SmarTrax Node 29...
  • Page 50 Index Case IH 2X44, 2X66, 2X77, and 2X88 Series Combines SmarTrax™ Installation Manual...
  • Page 53 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility. The Return...
  • Page 54 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval.
  • Page 56 Sioux Falls, SD 57117-5107 Fax: 605-331-0426 www.ravenprecision.com www.ravenhelp.com Notice: This document and the information provided are the property of Raven Industries, Inc. and may only be used as authorized by Raven Industries, Inc. All rights reserved under copyright laws. ©Raven Industries, Inc. 2012...

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