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Raven SmarTrax Installation Manual

For agco rt-a series, massey ferguson 64xx/74xx/76xx series and challenger mt5x5b series
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SmarTrax™ Installation Manual
AGCO RT-A Series
Massey Ferguson 64XX/74XX/76XX Series
and Challenger MT5X5B Series

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Summary of Contents for Raven SmarTrax

  • Page 1 SmarTrax™ Installation Manual AGCO RT-A Series Massey Ferguson 64XX/74XX/76XX Series and Challenger MT5X5B Series...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    Node Mounting Locations ....................37 Install the Foot Switch ......................38 Install the Valve Harness ......................38 Install the Chassis Cable - SmarTrax-Only Systems (If Applicable) ........42 Connect SmarTrax to an Existing Chassis Cable (If Applicable) ..........42 System Diagrams ........................43...
  • Page 4 Table of Contents Chapter 6 Startup Procedures .............. 47 Verify the SmarTrax System Installation .................. 47 Calibrate the SmarTrax System ....................48 AGCO RT-A Series, Massey Ferguson 64XX/74XX/76XX Series, Challenger MT5X5B Series SmarTrax™ Installation Manual...

  • Page 5: Important Safety Information

    Ensure SmarTrax is disabled prior to starting any maintenance work on SmarTrax or the machine. WARNING • When starting the machine for the first time after installing SmarTrax, be sure that all persons stand clear in case a hose has not been properly tightened. •...

  • Page 6: Hydraulic Safety

    CAUTION Hydraulic Safety • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.

  • Page 7: Introduction

    CHAPTER C h a p t e r 2 Congratulations on your purchase of the SmarTrax system! This system is designed to provide cutting-edge, hands-free steering of the machine via Global Positioning System (GPS) coordinates. This manual applies to the following machines:...

  • Page 8: Preparing For Installation

    Preparing for Installation Before installing the SmarTrax system, park the machine where the ground is level, clean, and dry. Turn off the machine and leave it turned off for the duration of the installation process. Bleed pressure from the hydraulic system by loosening the hydraulic fittings slowly, where applicable.

  • Page 9: Kit Contents

    This section contains a list of the components that are included in the SmarTrax kit. Before beginning the SmarTrax installation, compare the items in the kit with the components on this list. If you have questions about the kit, contact your local Raven dealer.
  • Page 10 Bracket - Rotary WAS (Small Axle) 107-0172-181 Bracket - 5” Rotary WAS Arm Mounting 116-0159-721 Bracket - 4” Rotary WAS Arm Mounting 116-0159-722 Sensor - Rotary Wheel Angle 063-0181-024 AGCO RT-A Series, Massey Ferguson 64XX/74XX/76XX Series, Challenger MT5X5B Series SmarTrax™ Installation Manual...
  • Page 11 Cable - Node Harness 115-4001-126 Cable - Valve Harness 115-4001-132 Cable - 12-pin Deutsch Adapter Cable 115-4001-219 Assembly - SmarTrax Enable Foot Switch 063-0172-470 Mount - M10 Ball Linear Sensor 103-0001-029 Mount - M10 Stud Linear Sensor 103-0001-030 Rod - M10 x 1.5 Threaded WAS Linkage...
  • Page 12 Nut - 3/8”-16 Nylon Insert Lock 312-4000-061 Nut - M10 x 1.5 Nylon Insert Lock 312-4000-208 Nut - 3/8”-16 Nylon Insert Thin Lock 312-4001-109 Washer - 5/16” Split Lock 313-1000-019 AGCO RT-A Series, Massey Ferguson 64XX/74XX/76XX Series, Challenger MT5X5B Series SmarTrax™ Installation Manual...
  • Page 13 Introduction SmarTrax Installation Kit (P/N 117-5033-006) TABLE 1. Picture Item Description Part Number Qty. Washer - 5/8” Split Lock 313-1000-045 Washer - 5/16” Flat 313-2300-011 Washer - 3/8” Flat 313-2300-013 Hydraulic Kit (P/N 117-0199-012) TABLE 2. Picture Item Description Part Number Qty.
  • Page 14 Fitting - 15L, M22 x 1.5 (F) to -6 JIC (M) 333-0012-378 Straight Adapter Fitting - 12L, M18 x 1.5 (M) to -8 BSPP (M) 333-0012-395 Straight Adapter AGCO RT-A Series, Massey Ferguson 64XX/74XX/76XX Series, Challenger MT5X5B Series SmarTrax™ Installation Manual...
  • Page 15 Introduction Hydraulic Kit (P/N 117-0199-012) TABLE 2. Picture Item Description Part Number Qty. Hydraulic Hose - -10 ORFS (F) 90° to18L, 214-1000-860 M26 x 1.5 (F) - 36” Hydraulic Hose - -6 ORFS (F) 45° to 12L, 214-1000-861 M18 x 1.5 (F) 122” Hydraulic Hose - -6 JIC (F) to 10L, M16 x 1.5 214-1000-862 (F) 90°...
  • Page 16 Chapter 2 AGCO RT-A Series, Massey Ferguson 64XX/74XX/76XX Series, Challenger MT5X5B Series SmarTrax™ Installation Manual...

  • Page 17: Hydraulic System Installation

    WARNING Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. Before beginning the SmarTrax hydraulic installation, turn off the machine and relieve pressure by turning the steering wheel left and right. Never work on a hot machine. Always allow it to cool before performing diagnostics, maintenance, or routine service.

  • Page 18: Remove The Cartridge From The Smartrax Valve

    Before installing the hydraulic fittings in the SmarTrax valve (P/N 334-0003-088), remove the cartridge in Port EP1 of the valve. Note: This cartridge is not used in the SmarTrax system for the machines listed in this manual. Keep the cartridge for future use. Install Fittings in the SmarTrax Valve Before mounting the SmarTrax valve (P/N 334-0003-088) on the machine, install the proper fittings in the valve.
  • Page 19 Hydraulic System Installation Fittings Installed in the SmarTrax Valve FIGURE 2. Fitting Part Number Port Fitting - -6 JIC (M) to -6 SAE O-Ring (M) Straight Adapter 333-0012-045 LSPV Fitting - -4 SAE O-Ring (M) Plug 333-0012-051 Fitting - -6 SAE O-Ring (M) Plug...

  • Page 20: Mount The Smartrax Valve

    Determine the ideal valve mounting position on the machine based on the cab’s configuration, then refer to the applicable section below to mount the SmarTrax valve (P/N 334-0003-088) in the desired location. Tractors with High Profile Cabs Mounting Bracket Installed FIGURE 4.

  • Page 21: Tractors With Low Profile Cabs

    Valve Controller 90° Angle From Mounting Bracket Arm Mount the SmarTrax valve (P/N 334-0003-088) to the valve mounting bracket (P/N 107-0172-104) using four 5-16”-18 UNC x 3/4” hex bolts (P/N 311-0052-106) and four 5/16” lock washers (P/N 313-1000-019). Note: The valve should be aligned so that the valve controller is positioned at a 90° angle from the arm of the mounting bracket.

  • Page 22: Install The Left And Right Steering Hoses

    Raise the machine’s hood and remove the left panel (if equipped) to locate the steering orbital. Locate and disconnect the left and right steering hoses connected to the steering orbital. AGCO RT-A Series, Massey Ferguson 64XX/74XX/76XX Series, Challenger MT5X5B Series SmarTrax™ Installation Manual...
  • Page 23 Install the straight end of the supplied hydraulic hose (P/N 214-1000-861) on the 90° end of the installed tee fitting. Connect the 45° end of the installed hydraulic hose to the fittings installed in Port B of the SmarTrax valve (P/N 334-0003-088).

  • Page 24: Install The Pressure Transducer

    Install the straight end of the supplied hydraulic hose (P/N 214-1000-861) on the 90° end of the installed tee fitting. Connect the 45° end of the installed hydraulic hose to the fittings installed in Port A of the SmarTrax valve. Connect the machine’s left steering hose to the remaining end of the installed tee fitting.

  • Page 25: Load Sense Steering Orbital

    Hydraulic System Installation • If a load sense hose is not installed on the left side of the steering orbital, the steering orbital is classified as an open center steering orbital. Refer to Open Center Steering Orbital section on page 23 to install the pressure transducer.
  • Page 26 It may be necessary to install an 8L, M14 x 1.5 M/F 90° swivel elbow fitting (P/N 333-0012-367) in the steering orbital port to achieve the connection. AGCO RT-A Series, Massey Ferguson 64XX/74XX/76XX Series, Challenger MT5X5B Series SmarTrax™ Installation Manual...

  • Page 27: Open Center Steering Orbital

    Hydraulic System Installation Open Center Steering Orbital Pressure Transducer Assembly FIGURE 15. P/N 422-0000-086 P/N 333-0012-354 P/N 333-0012-311 P/N 333-0012-378 P/N 333-0012-361 Install the female end of the 15L, M22 x 1.5 (F) to -6 JIC (M) straight adapter fitting (P/N 333-0012-378) on the 90°...

  • Page 28: Install The Load Sense Hose

    Install the -6 JIC (F) to 6- SAE O-ring (M) straight adapter fitting (P/N 333-0012-086) and -6 SAE O- ring (M) plug fitting (P/N 333-0012-104) into the end hex ports of the shuttle valve (P/N 334-0003-016). AGCO RT-A Series, Massey Ferguson 64XX/74XX/76XX Series, Challenger MT5X5B Series SmarTrax™ Installation Manual...
  • Page 29 Load Sense Hose Installed FIGURE 19. Install the shuttle valve assembly on the fitting installed in Port LSPV of the SmarTrax valve (P/N 334-0003- 088). Locate the load sense (LS) port on the hydraulic valve at the rear of the machine.

  • Page 30: Install The Pressure And Tank Hoses

    Install the straight end of the supplied hydraulic hose (P/N 214-1000-860) on the 90° end of the tee fitting installed in port P of the machine’s hydraulic valve. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port P of the SmarTrax valve (P/N 334-0003-088).

  • Page 31: Hydraulic Diagram

    Hydraulic System Installation Hydraulic Diagram Manual No. 016-5033-006 Rev. B...
  • Page 32 Chapter 3 AGCO RT-A Series, Massey Ferguson 64XX/74XX/76XX Series, Challenger MT5X5B Series SmarTrax™ Installation Manual...

  • Page 33: Wheel Angle Sensor Installation

    W heel Angle Sensor CHAPTER C h a p t e r 4 Installation Assemble the Wheel Angle Sensor (WAS) Axle Configuration FIGURE 1. Large Axle Bracket (P/N 107-0172-106) Small Axle Bracket (P/N 107-0172-107) WAS Small Axle Bracket (P/N 107-0172-181) Mounted on Suspended Axle Determine which WAS mounting bracket should be used based on the axle configuration.
  • Page 34 Install the M10 jam nut (P/N 312-1001-035) and M10 stud linear sensor mount (P/N 103-0001-030) on one end of the WAS linkage rod (P/N 107-0172-125). Note: Do not fully tighten the nut. AGCO RT-A Series, Massey Ferguson 64XX/74XX/76XX Series, Challenger MT5X5B Series SmarTrax™ Installation Manual...

  • Page 35: Install The Was

    Wheel Angle Sensor Installation Install the other M10 jam nut and the M10 ball linear sensor mount (P/N 103-0001-029) on the other end of the WAS linkage rod. Note: Do not fully tighten the nut. Install the WAS Remove the appropriate axle housing bolts based on the machine’s axle configuration. Refer to Figure 5 below to determine which axle housing bolts should be removed.
  • Page 36 Secure the WAS linkage rod assembly to the U-bolt using one 3/8”-16 nylon insert lock nut (P/N 312-4000- 061) and 3/8” flat washers (P/N 313-2300-013) as needed. Note: Do not fully tighten the nut. AGCO RT-A Series, Massey Ferguson 64XX/74XX/76XX Series, Challenger MT5X5B Series SmarTrax™ Installation Manual...
  • Page 37 Wheel Angle Sensor Installation Stud End of WAS Linkage Rod Installed FIGURE 8. Insert the stud mount end of the WAS linkage rod assembly into the hole in the WAS rotary arm bracket (P/N 116-0159-721 or 116-0159-722) and secure it with one M10 nylon insert lock nut (P/N 312-4000-208). Ensure the machine’s wheels are pointing straight forward, then slide the installed muffler clamp along the tie rod until the WAS rotary arm bracket is pointing 15°...
  • Page 38 Chapter 4 AGCO RT-A Series, Massey Ferguson 64XX/74XX/76XX Series, Challenger MT5X5B Series SmarTrax™ Installation Manual...

  • Page 39: Cab Component Installation

    C ab Component CHAPTER C h a p t e r 5 Installation Install the SmarTrax Node Mount the SmarTrax Node Node Mounting Plate and Support Bracket Installed FIGURE 1. Node Mounting Machine’s Bracket Existing Screw (P/N 107-0172-128) Node Support...
  • Page 40 Mount the node to the node mounting bracket using three 3/8”-16 nylon insert thin lock nuts (P/N 312-4001- 109). Access Panel Location FIGURE 3. Route the node harness along the floor mat and under the access panel to the right of the operator’s seat. AGCO RT-A Series, Massey Ferguson 64XX/74XX/76XX Series, Challenger MT5X5B Series SmarTrax™ Installation Manual...

  • Page 41: Node Mounting Locations

    Mounting Tabs When choosing the location for the SmarTrax node, consider the following points: • Mount the SmarTrax node inside the machine’s cab on a flat, level surface for proper performance and cable connection. • One of the six numbered direction arrows on the node must be oriented in the direction of forward vehicle travel, one arrow pointing straight up, and two of the arrows parallel to the ground.

  • Page 42: Install The Foot Switch

    (P/N 115-4001-132) Power Cable Route the 12-pin connector of the valve harness (P/N 115-4001-132) into the cab through the access hole in the back of the cab. AGCO RT-A Series, Massey Ferguson 64XX/74XX/76XX Series, Challenger MT5X5B Series SmarTrax™ Installation Manual...
  • Page 43 Connect the remaining 12-pin connector on the 12-pin Deutsch adapter cable to the mating connector of the node harness (P/N 115-4001-126). VALVE Harness Connection FIGURE 7. Connect the VALVE connector to the open 4-pin port of the SmarTrax valve (P/N 334-0003-088). TRANSDUCER Valve Harness Connection FIGURE 8. Load Sense Steering Orbital...
  • Page 44 WAS Harness Connection FIGURE 9. Route and connect the WAS connector to the cable of the installed WAS (P/N 063-0181-024). Note: Secure cable with plastic cable ties. AGCO RT-A Series, Massey Ferguson 64XX/74XX/76XX Series, Challenger MT5X5B Series SmarTrax™ Installation Manual...
  • Page 45 Cab Component Installation Valve Harness Wiring Diagram FIGURE 10. Manual No. 016-5033-006 Rev. B...

  • Page 46: Install The Chassis Cable - Smartrax-Only Systems (If Applicable)

    If the machine does not contain an existing chassis power system (such as AutoBoom, product control, etc.), it is necessary to install the chassis power cable to operate the SmarTrax system. If a CAN system already exists on the machine, refer to Connect SmarTrax to an Existing Chassis Cable (If Applicable) below to connect the power to the SmarTrax system.

  • Page 47: System Diagrams

    Cab Component Installation System Diagrams Existing Chassis System Wiring Diagram FIGURE 11. Manual No. 016-5033-006 Rev. B...
  • Page 48 Chapter 5 Envizio Pro II with Slingshot FIGURE 12. AGCO RT-A Series, Massey Ferguson 64XX/74XX/76XX Series, Challenger MT5X5B Series SmarTrax™ Installation Manual...
  • Page 49 Cab Component Installation Viper Pro/Envizio Pro with Slingshot FIGURE 13. Manual No. 016-5033-006 Rev. B...
  • Page 50 Chapter 5 Cruizer II with Slingshot FIGURE 14. AGCO RT-A Series, Massey Ferguson 64XX/74XX/76XX Series, Challenger MT5X5B Series SmarTrax™ Installation Manual...
  • Page 51 Turn the machine’s wheels fully from side to side repeatedly to remove air from the hydraulic system. Note: During the SmarTrax system installation, whenever the hydraulic system is purged for maintenance, or when fittings are loosened or disconnected, air is introduced into the lines of the hydraulic system.
  • Page 52 Raven console. Note: If there are issues with the SmarTrax system, turn off the machine and correct them immediately. For additional assistance, refer to the SmarTrax and SmartSteer Calibration & Operation Manual (P/N 016-0171-277) or contact your local Raven dealer.
  • Page 53 Index Cab Component Installation Connecting SmarTrax to an Existing Chassis Cable 42 Installing the Chassis Cable - SmarTrax-Only Systems 42 Installing the Foot Switch 38 Installing the SmarTrax Node 35 Mounting the SmarTrax Node 35 Node Mounting Locations 37 Installing the Valve Harness 38...
  • Page 54 Index AGCO RT-A Series, Massey Ferguson 64XX/74XX/76XX Series, Challenger MT5X5B Series SmarTrax™ Installation Manual...
  • Page 55 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility. The Return...
  • Page 56 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval.
  • Page 58 Fax: 605-331-0426 www.ravenprecision.com www.ravenhelp.com Notice: This document and the information provided are the property of Raven Industries, Inc. and may only be used as authorized by Raven Industries, Inc. All rights reserved under copyright laws. ©Raven Industries, Inc. 2012, 2014...

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