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Raven SmarTrax Installation Manual

John deere 7x00/7x10 series
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John Deere 7X00/7X10 Series
SmarTrax™ Installation Manual
P/N 016-5034-004 Rev A
09/15
E18972
Copyright 2012, 2015

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Summary of Contents for Raven SmarTrax

  • Page 1 John Deere 7X00/7X10 Series SmarTrax™ Installation Manual P/N 016-5034-004 Rev A 09/15 E18972 Copyright 2012, 2015...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    ......................42 Install the Node Harness ......................42 Install the Valve Harness ......................43 Install the Chassis Cable - SmarTrax-Only Systems (If Applicable) ........46 Connect SmarTrax to an Existing Chassis Cable (If Applicable) ..........46 System Diagrams ........................47...
  • Page 4 Table of Contents Chapter 6 Startup Procedures .............. 51 Verify the SmarTrax System Installation .................. 51 Calibrate the SmarTrax System ....................52 John Deere 7X00/7X10 Series SmarTrax™ Installation Manual...

  • Page 5: Important Safety Information

    Ensure SmarTrax is disabled prior to starting any maintenance work on SmarTrax or the machine. WARNING • When starting the machine for the first time after installing SmarTrax, be sure that all persons stand clear in case a hose has not been properly tightened. •...

  • Page 6: Hydraulic Safety

    CAUTION Hydraulic Safety • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.

  • Page 7: Introduction

    Global Positioning System (GPS) coordinates. This manual applies to the following machines: MAKE: John Deere MODEL: 7X00 and 7X10 Series John Deere 7400 FIGURE 1. Updates Software and manual updates are available on the Raven Applied Technology website: http://www.ravenhelp.com Manual No. 016-5034-004...

  • Page 8: Preparing For Installation

    Preparing for Installation Before installing the SmarTrax system, park the machine where the ground is level, clean, and dry. Turn off the machine and leave it turned off for the duration of the installation process. Bleed pressure from the hydraulic system by loosening the hydraulic fittings slowly, where applicable.
  • Page 9 Introduction John Deere 7X00/7X10 MFWD SmarTrax Installation Kit (P/N 117-5034-004) TABLE 1. Picture Item Description Part Number Qty. Bracket - Universal Mounting 107-0171-578 Bracket - Hydraulic Valve Mounting 107-0171-907 Bracket - Node Mounting 104-0171-946 Bracket - MFWD Dual Cylinder WAS Frame...
  • Page 10 Chapter 2 John Deere 7X00/7X10 MFWD SmarTrax Installation Kit (P/N 117-5034-004) TABLE 1. Picture Item Description Part Number Qty. Spacer - 3/8” ID x 3/4” OD x 3/4” Long 107-0172-037 Clamp - 1-1/2” Muffler 435-3003-030 Clamp - 1-3/4” Muffler 435-3003-052 Bolt - 5/16”-18 UNC x 7/8”...
  • Page 11 Introduction John Deere 7X00/7X10 MFWD SmarTrax Installation Kit (P/N 117-5034-004) TABLE 1. Picture Item Description Part Number Qty. Nut - M10 x 1.5 Nylon Insert Lock 312-4000-208 Nut - M10 x 1.5 x 5 mm Thick Jam 312-1002-035 Washer - 5/16” Split Lock 313-1000-019 Washer - 3/8”...
  • Page 12 Chapter 2 John Deere 7X00/7X10 2WD SmarTrax Installation Kit (P/N 117-5034-008) TABLE 2. Picture Item Description Part Number Qty. Bracket - Hydraulic Valve Mounting 107-0171-907 Bracket - Node Mounting 104-0171-946 Bracket - 2WD Sensor Mounting 107-0171-982 Bracket - 2WD Sensor Cover 107-0171-983 Bracket - 5/8”...
  • Page 13 Introduction John Deere 7X00/7X10 2WD SmarTrax Installation Kit (P/N 117-5034-008) TABLE 2. Picture Item Description Part Number Qty. Screw - #8-32 UNC x 1-3/4” 311-0001-027 Bolt - 5/16”-18 UNC x 7/8” Hex 311-0052-104 Bolt - 3/8”-16 UNC x 1” Hex 311-0054-105 Bolt - 5/8”-11 UNC x 1-1/2”...
  • Page 14 Chapter 2 John Deere 7X00/7X10 2WD SmarTrax Installation Kit (P/N 117-5034-008) TABLE 2. Picture Item Description Part Number Qty. Nut - M20 x 2.5 Lock 312-4000-212 Washer - 5/16” Split Lock 313-1000-019 Washer - 3/8” Split Lock 313-1000-022 Washer - 0.406” ID x 0.812” OD x 0.065”...
  • Page 15 Introduction Hydraulic Installation Kit (P/N 117-0199-036) TABLE 3. Picture Item Description Part Number Qty. Fitting - -6 ORFS M/M/F Swivel Run Tee 333-0012-069 Adapter Fitting - -4 ORFS (M) to -6 SAE O-Ring (M) 333-0012-195 Straight Adapter Fitting - -6 ORFS (M) to -8 SAE O-Ring (M) 333-0012-199 Straight Adapter Fitting - -6 ORFS (M) to -10 SAE O-Ring (M)
  • Page 16 Manual - SmarTrax and SmartSteer Not Pictured 016-0171-277 Calibration & Operation Node - SmarTrax 063-0173-228 Assembly - SmarTrax Enable Foot Switch 063-0172-470 Cable - SmarTrax Node 115-4001-109 Note: The node installation kit is sold separately. John Deere 7X00/7X10 Series SmarTrax™ Installation Manual...

  • Page 17: Hydraulic System Installation

    WARNING Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. Before beginning the SmarTrax hydraulic installation, turn off the machine and relieve pressure by turning the steering wheel left and right. Never work on a hot machine. Always allow it to cool before performing diagnostics, maintenance, or routine service.

  • Page 18: Install Fittings In The Smartrax Valve

    Install Fittings in the SmarTrax Valve Before mounting the SmarTrax valve (P/N 334-0003-088) on the machine, install the proper fittings in the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure.

  • Page 19: Install The Part B Universal Mounting Bracket

    Install the Part B Universal Mounting Bracket Valve Mounting Location FIGURE 2. Identify the SmarTrax valve (P/N 334-0003-088) mounting location at the right-rear of the machine. Right Side Panel Cover FIGURE 3. Locate and remove the machine’s right side panel cover.

  • Page 20: Install The Left And Right Steering Hoses

    Loosely install the connections to the bulkhead fittings. Do not tighten the connections until instructed to do so. Machine’s Left and Right Steering Hoses FIGURE 5. Left Bulkhead Machine’s Fitting Frame Right Bulkhead Left Rear Tire Fitting John Deere 7X00/7X10 Series SmarTrax™ Installation Manual...
  • Page 21 Label the 90° end of the installed hydraulic hose with an “A.” Note: The installed hydraulic hose will be connected to the SmarTrax valve (P/N 334-0003-088) later in the installation procedure. Disconnect the machine’s right steering hose from the right bulkhead fitting.

  • Page 22: Install The Pressure Hose

    Label the straight end of the installed hydraulic hose with a “P.” Note: The installed hydraulic hose will be connected to the SmarTrax valve (P/N 334-0003-088) later in the installation procedure. Route the installed hydraulic hose to the installed universal bracket (P/N 107-0171-578) mounting location.

  • Page 23: Install The Load Sense Hoses

    Label the 90° end of the installed hydraulic hose with a “T.” Note: The installed hydraulic hose will be connected to the SmarTrax valve (P/N 334-0003-088) later in the installation procedure. Route the installed hydraulic hose to the installed universal bracket (P/N 107-0171-578) mounting location.
  • Page 24 Install the 45° end of the supplied hydraulic hose (P/N 214-1000-762) on the open load sense port. Label the straight end of the installed hydraulic hose “LS STEER.” Note: The installed hydraulic hose will be connected to the SmarTrax valve (P/N 334-0003-088) later in the installation procedure. John Deere 7X00/7X10 Series SmarTrax™ Installation Manual...

  • Page 25: Mount The Smartrax Valve

    Label the straight end of the installed hydraulic hose “LSPV.” Note: The installed hydraulic hose will be connected to the SmarTrax valve (P/N 334-0003-088) later in the installation procedure. Route the installed hydraulic hoses to the installed universal bracket (P/N 107-0171-578) mounting location.

  • Page 26: Install The Hydraulic Hoses On The Smartrax Valve

    N 107-0171-578) using one 3/8”-16 UNC x 1” hex bolt (P/N 311-0054-105) and one 3/8” split lock washer (P/N 313-313-1000-022). Note: Ports A, B, P, and T of the SmarTrax valve should be pointing up. Install the Hydraulic Hoses on the SmarTrax Valve Hoses Installed on the SmarTrax Valve FIGURE 13.

  • Page 27: Complete The Hydraulic System Installation

    Hydraulic System Installation Complete the Hydraulic System Installation Reinstall the air ducts in the floor of the cab. Reinstall the cab floor plate. Use plastic cable ties to secure any excess hose away from moving parts and heat sources. Manual No. 016-5034-004...

  • Page 28: Hydraulic Diagram

    Chapter 3 Hydraulic Diagram John Deere 7X00/7X10 Series SmarTrax™ Installation Manual...

  • Page 29: Wheel Angle Sensor Installation

    W heel Angle Sensor CHAPTER C h a p t e r 4 Installation Mechanical Front Wheel Drive (MFWD) Machines Assemble the Wheel Angle Sensor (WAS) WAS Assembly FIGURE 1. Install the M10 stud linear sensor mount (P/N 103-0001-030) and M10 jam nut (P/N 312-1002-035) on the base-end (where the cable is connected) of the 250 mm non-contact linear wheel angle sensor (WAS) (P/N 063-0181-017).

  • Page 30: Mount The Was

    (Dual Steering Cylinder Models) (Single Steering Cylinder Models) Align the base mounting bracket (P/N 107-0172-041 for single steering cylinder models, P/N 107-0172-028 for dual steering cylinder models) over the holes and replace the bolts. John Deere 7X00/7X10 Series SmarTrax™ Installation Manual...
  • Page 31 Wheel Angle Sensor Installation Base-End of Sensor Installed on the Machine FIGURE 4. Single Steering Cylinder Models Dual Steering Cylinder Models Single cylinder models only - Install three 0.406” ID x 0.812” OD x 0.065” thick washers (P/N 313-2300-014) on the stud mount of the linear sensor to offset the sensor from the base mounting bracket. Secure the base-end of the WAS (P/N 063-0181-017) to the base mounting bracket using one washer (P/N 313-2300-014) and one M10 x 1.5 nylon insert lock nut (P/N 312-4000-208).
  • Page 32 U-bolt pointing to the rear of the machine. Replace the clamp and nuts. Note: Do not tighten the nuts to allow for adjustment later in the procedure. John Deere 7X00/7X10 Series SmarTrax™ Installation Manual...
  • Page 33 Wheel Angle Sensor Installation Rod Mounting Bracket Installed FIGURE 8. Single Steering Cylinder Models Dual Steering Cylinder Models Left Front Tire Left Front Tire Install the rod mounting bracket and M10 bolt on the muffler clamp using two 0.325” ID x 0.505” OD x 0.040”...
  • Page 34 It may be necessary to adjust the steering stops if interference is indicated. Important: Do not change the sensor stroke unless it is necessary. If the stroke is changed, verify the WAS cannot be overextended or compressed when the wheels are turned to their extremes. John Deere 7X00/7X10 Series SmarTrax™ Installation Manual...

  • Page 35: Two Wheel Drive Machines

    Wheel Angle Sensor Installation Route the sensor cable toward the tie rod and the back of the tractor, following along the left steering cylinder hydraulic hoses. Secure the cable to the sensor body and left steering cylinder hoses using plastic cable ties. Two Wheel Drive Machines Turn the front wheels so that they are pointing straight ahead.
  • Page 36 Install the WAS coupler (P/N 307-0159-419) in the rectangular cutout of the sensor centering bracket. Note: The flat side of the ‘D’ profile should be closest to the machine’s engine. Rotary Sensor Installed on Sensor Bracket FIGURE 16. Sensor Connector Bracket Base John Deere 7X00/7X10 Series SmarTrax™ Installation Manual...
  • Page 37 Wheel Angle Sensor Installation Install the rotary sensor (P/N 416-0001-050) on the sensor mounting bracket (P/N 107-0171-982) using two #8-32 UNC x 1-3/4” screws (P/N 311-0001-027) and two #8-32 nylon insert lock nuts (P/N 312-4000-053). Note: The sensor’s connector should point toward the base of the bracket. Axle Setting FIGURE 17.
  • Page 38 Sensor Shaft Installed in WAS Coupler FIGURE 20. Insert the sensor shaft into the installed WAS coupler. Tighten the machine’s M10 axle clamp bolts. Installation is complete. Proceed to Chapter 5, Cab Component Installation. John Deere 7X00/7X10 Series SmarTrax™ Installation Manual...
  • Page 39 Wheel Angle Sensor Installation Axle Mounting Bracket FIGURE 21. Locate the 2WD axle mounting bracket (P/N 107-0172-044). Axle Mounting Bracket Installed FIGURE 22. Align the top hole in the axle mounting bracket with the first axle bolt hole. Align the bottom hole in the mounting bracket with the first hole in the bottom row. Secure the axle mounting bracket to the axle using two M20 x 2.5 x 90 mm hex bolts (P/N 311-0070-034), two 0.812”...
  • Page 40 Sensor Bracket Installed FIGURE 24. Align the sensor mounting bracket over the bolt holes and axle mounting bracket so that the sensor is positioned above the kingpin. John Deere 7X00/7X10 Series SmarTrax™ Installation Manual...
  • Page 41 Wheel Angle Sensor Installation Secure the sensor mounting bracket to the machine using two M10 x 1.5 x 25 mm hex bolts (P/N 311-0070- 008), two 0.406” ID x 0.812” OD x 0.065” thick washers (P/N 313-2300-014), and two M10 x 1.5 nylon insert lock nuts (P/N 312-4000-208).
  • Page 42 Chapter 4 John Deere 7X00/7X10 Series SmarTrax™ Installation Manual...

  • Page 43: Cab Component Installation

    C ab Component CHAPTER C h a p t e r 5 Installation Install the SmarTrax Node Mount the SmarTrax Node Node Mounting Location FIGURE 1. Identify the node mounting location to the right of the operator’s seat. Manual No. 016-5034-004...
  • Page 44 Corner Molding FIGURE 2. Remove Remove the corner molding beneath the operator’s seat. Floor Plate Hex Screws FIGURE 3. Remove the rubber mat (if applicable) and hex screws used to secure the floor plate. John Deere 7X00/7X10 Series SmarTrax™ Installation Manual...

  • Page 45: Node Mounting Locations

    Mounting Tabs When choosing the location for the SmarTrax node, consider the following points: • Mount the SmarTrax node inside the machine’s cab on a flat, level surface for proper performance and cable connection. • One of the six numbered direction arrows on the node must be oriented in the direction of forward vehicle travel, one arrow pointing straight up, and two of the arrows parallel to the ground.

  • Page 46: Install The Foot Switch

    Using the holes in the foot switch as a template, drill holes in the floor of the cab. Secure the foot switch to the floor by installing the supplied screws in each of the mounting holes. Install the Node Harness Node Harness Installed FIGURE 7. John Deere 7X00/7X10 Series SmarTrax™ Installation Manual...

  • Page 47: Install The Valve Harness

    Route the valve harness through the opening in the right-rear window of the cab. Connect the TRANSDUCER connector to the pressure transducer (P/N 422-0000-086) installed in Port PS of the SmarTrax valve (P/N 334-0003-088). Connect the VALVE connector to the open PVE port of the SmarTrax valve. Manual No. 016-5034-004...
  • Page 48 Mount the sensor cover bracket to the sensor mounting bracket (P/N 107-0171-982) using two 5/16”- 18 UNC x 7/8” hex bolts (P/N 311-0054-104), two 0.406” ID x 0.812” OD x 0.065” thick washers (P/N 313-2300-014), and two 5/16”-18 nylon insert lock nuts (P/N 311-0052-104). John Deere 7X00/7X10 Series SmarTrax™ Installation Manual...
  • Page 49 Cab Component Installation Wiring Diagram FIGURE 12. Manual No. 016-5034-004...

  • Page 50: Install The Chassis Cable - Smartrax-Only Systems (If Applicable)

    If the machine does not contain an existing chassis power system (such as AutoBoom, product control, etc.), it is necessary to install the chassis power cable to operate the SmarTrax system. If a CAN system already exists on the machine, refer to Connect SmarTrax to an Existing Chassis Cable (If Applicable) below to connect power to the SmarTrax system.

  • Page 51: System Diagrams

    Cab Component Installation System Diagrams Existing Chassis System Wiring Diagram FIGURE 13. Manual No. 016-5034-004...
  • Page 52 Chapter 5 Envizio Pro II with Slingshot FIGURE 14. John Deere 7X00/7X10 Series SmarTrax™ Installation Manual...
  • Page 53 Cab Component Installation Viper Pro/Envizio Pro with Slingshot FIGURE 15. Manual No. 016-5034-004...
  • Page 54 Chapter 5 Cruizer II with Slingshot FIGURE 16. John Deere 7X00/7X10 Series SmarTrax™ Installation Manual...
  • Page 55 Turn the machine’s wheels fully from side to side repeatedly to remove air from the hydraulic system. Note: During the SmarTrax system installation, whenever the hydraulic system is purged for maintenance, or when fittings are loosened or disconnected, air is introduced into the lines of the hydraulic system.
  • Page 56 Raven console. Note: If there are issues with the SmarTrax system, turn off the machine and correct them immediately. For additional assistance, refer to the SmarTrax and SmartSteer Calibration & Operation Manual (P/N 016-0171-277) or contact your local Raven dealer.
  • Page 57 Completing the Hydraulic System Installation 23 Hydraulic Diagram 24 Installing Fittings in the SmarTrax Valve 14 Installing Hydraulic Hoses on the SmarTrax Valve 22 Installing the Left and Right Steering Hoses 16 Installing the Load Sense Hoses 19 Installing the Part B Universal Mounting Bracket 15...
  • Page 58 Index John Deere 7X00/7X10 Series SmarTrax™ Installation Manual...
  • Page 59 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If your dealer agrees with the warranty claim, the dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval.

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