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Raven SmarTrax Installation Manual

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GVM Mako
SmarTrax™ Installation Manual
P/N 016-5035-001 Rev. A
07/17
E29751
Copyright 2017

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Summary of Contents for Raven SmarTrax

  • Page 1 GVM Mako SmarTrax™ Installation Manual P/N 016-5035-001 Rev. A 07/17 E29751 Copyright 2017...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    Install Fittings in the Load Sense Priority Valve .................... 15 Install Fittings in the Dual POCI Valve ......................15 Install the Load Sense Priority Valve on SmarTrax Valve ................17 Mount the SmarTrax Valve ........................... 18 Mount the Dual POCI Valve ..........................
  • Page 4 Table of Contents GVM Mako SmarTrax™ Installation Manual...

  • Page 5: Important Safety Information

    Do not operate SmarTrax or any agricultural equipment while under the influence of alcohol or an illegal substance. • Remain in the operator’s position or a safe working distance away from the booms at all times when SmarTrax is engaged. •...

  • Page 6: Hydraulic

    HYDRAULIC GENERAL • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.

  • Page 7: Electrical

    IMPORTANT SAFETY INFORMATION Allow sufficient clearance from machine component operational zones such as: • Drive shafts, universal joints and hitches (i.e. 3-point hitch) • Pulleys, gears, sprockets • Deflection and backlash of belts and chains • Adjustment zones of adjustable brackets •...
  • Page 8 Ensure connections are clean, dry, and not damaged. Repair or replace components, connections, or cable as necessary. • Clean components or connections using low pressure water, pressurized air, or an aerosol electrical component cleaning agent. GVM Mako SmarTrax™ Installation Manual...
  • Page 9 IMPORTANT SAFETY INFORMATION • Remove visible surface water from components, connections, or seals using pressurized air or an aerosol electrical component cleaning agent. allow components to dry completely before reconnecting cables. P/N 016-5035-001 Rev. A...
  • Page 10 HAPTER GVM Mako SmarTrax™ Installation Manual...

  • Page 11: Chapter 2 Introduction

    PREPARING FOR INSTALLATION Before installing the SmarTrax system, park the machine where the ground is level, clean, and dry. Turn off the machine and leave it turned off for the duration of the installation process. Bleed pressure from the hydraulic system by loosening the hydraulic fittings slowly, where applicable.

  • Page 12: Point Of Reference

    • Ensure the machine’s hydraulic system is using fresh oil and debris is flushed from the hydraulic hoses, valves, and filters. Raven Industries recommends the following best practices when installing the SmarTrax system: • Use part numbers to identify the parts.

  • Page 13: Kit Contents

    KIT CONTENTS This section contains a list of the components that are included in the SmarTrax kit. Before beginning the SmarTrax installation, compare the items in the kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 14 HAPTER TABLE 1. SmarTrax Installation Kit (P/N 117-5035-001) Item Description Part Number Qty. Transducer - 0-3000 PSI Pressure 422-0000-086 Bolt - 5/16”-18 x 7/8” Hex 311-0052-104 Bolt - 1/4”-20 x 2-1/2” Hex 311-0049-111 Nut - 1/4”-20 Nylon Insert Lock 312-4000-057 Nut - 3/8”-16 Nylon Insert Lock...
  • Page 15 Hydraulic Hose - -6 JIC (F) to -6 JIC (F) - 18” 214-1001-179 TABLE 3. Node Installation Kit (P/N 117-5030-005) Item Description Part Number Qty. Manual - SmarTrax Calibration & Operation 016-0171-277 Node - SmarTrax 063-0173-228 Cable - Node Harness 115-4001-109...
  • Page 16 HAPTER GVM Mako SmarTrax™ Installation Manual...

  • Page 17: Hydraulic System Installation

    Objects or materials that are able to bypass the machine’s hydraulic filtration system will reduce performance and possibly damage the SmarTrax hydraulic valve. P/N 016-5035-001 Rev. A...

  • Page 18: Install Fittings In The Smartrax Valve

    INSTALL FITTINGS IN THE SMARTRAX VALVE Before mounting the SmarTrax valve (P/N 334-0003-088) on the machine, install the proper fittings in the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure. Refer to the figure and table below to install the fittings in the proper ports of the SmarTrax valve.

  • Page 19: Install Fittings In The Load Sense Priority Valve

    HYDRAULIC SYSTEM INSTALLATION Fitting Part Number Port LSPV, Fitting - -6 JIC M/F 90° Swivel Elbow 333-0012-042 LS STEER Fitting - -6 JIC (M) to -10 SAE O-Ring (M) Straight Adapter 333-0012-106 A, B INSTALL FITTINGS IN THE LOAD SENSE PRIORITY VALVE Before mounting the load sense priority valve (P/N 334-0003-072) on the machine, install the proper fittings in the valve.
  • Page 20 Fitting - -6 JIC (M) to -8 SAE O-Ring (M) Straight Adapter 333-0012-046 A1, B1 Fitting - -4 SAE O-Ring (M) Internal Hex Plug 333-0012-051 PS, PS2, T2 Fitting - -8 ORB Plug 333-0012-037 A2, B2 Transducer - 0-3000 PSI Pressure 422-0000-086 GVM Mako SmarTrax™ Installation Manual...

  • Page 21: Install The Load Sense Priority Valve On Smartrax Valve

    3. Connect the other end of the installed hydraulic hose to the fitting installed in Port LSPV of the SmarTrax valve. 4. Install one end of the supplied hydraulic hose (P/N 214-1001-179) to the fitting installed in Port LS STEER of the SmarTrax valve.

  • Page 22: Mount The Smartrax Valve

    FIGURE 5. SmarTrax Valve Mounting Location FIGURE 6. SmarTrax Valve Installed on Valve Mounting Bracket 6. Install the SmarTrax valve (P/N 334-0003-088) on the valve mounting bracket using four 5/16”-18 x 7/8” hex bolts (P/N 311-0052-104) and four 5/16” lock washers (P/N 313-1000-019).

  • Page 23: Mount The Dual Poci Valve

    FIGURE 7. SmarTrax Valve Mounting Bracket Installed NOTE: Figure 4 does not show the SmarTrax and load sense priority valves installed on the valve mounting bracket. This figure is meant to demonstrate the method used to install the valve mounting bracket only.

  • Page 24: Install The Pressure Hoses

    2. Disconnect the pressure line from the hydraulic pump and temporarily cap it off until later in the installation procedure. NOTE: Leave the existing elbow fitting installed in the pressure port of the hydraulic pump. GVM Mako SmarTrax™ Installation Manual...
  • Page 25 HYDRAULIC SYSTEM INSTALLATION FIGURE 11. Pressure Hose Installed on Machine’s Hydraulic Pump 3. Install the straight end of the supplied hydraulic hose (P/N 214-1001-175) on Port P of the load sense priority valve (P/N 334-0003-072). 4. Connect the 90° end of the installed hydraulic hose to the open port of the hydraulic pump. 5.

  • Page 26: Install The Tank Hose

    4. Install one end of the supplied hydraulic hose (P/N 214-1001-177) on the 90° end of the installed tee fitting. 5. Connect the remaining end of the installed hydraulic hose to the fitting installed in Port T of the SmarTrax valve (P/N 334-0003-088).

  • Page 27: Install The Left And Right Steering Hoses

    4. Install one end of the supplied hydraulic hose (P/N 214-1001-176) on the opposite end of the installed tee fitting. 5. Connect the other end of the installed hydraulic hose to the fitting installed in Port A of the SmarTrax valve (P/N 334-0003-088).
  • Page 28 12. Install one end of the supplied hydraulic hose (P/N 214-1001-176) on the opposite end of the installed tee fitting. 13. Connect the other end of the installed hydraulic hose to the fitting installed in Port B of the SmarTrax valve (P/N 334-0003-088).

  • Page 29: Hydraulic Diagram

    HYDRAULIC SYSTEM INSTALLATION HYDRAULIC DIAGRAM P/N 016-5035-001 Rev. A...
  • Page 30 HAPTER GVM Mako SmarTrax™ Installation Manual...

  • Page 31: Cab Component Installation

    MOUNT THE SMARTRAX NODE FIGURE 1. SmarTrax Node Installed 1. Install the SmarTrax node (P/N 063-0173-228) on the node mounting bracket (P/N 107-0172-055) using three 3/8”-16 zinc flanged lock nuts (P/N 312-4001-109). 2. Place double-sided tape strips (P/N 332-0000-019) on the back of the node mounting bracket.

  • Page 32: Node Mounting Locations

    Tabs When choosing the location for the SmarTrax node, consider the following points: • Mount the SmarTrax node inside the machine’s cab on a flat, level surface for proper performance and cable connection. • One of the six numbered direction arrows on the node must be oriented in the direction of forward vehicle travel, one arrow pointing straight up, and two of the arrows parallel to the ground.

  • Page 33: Install The Valve Harness

    CAB COMPONENT INSTALLATION 1. Select a suitable location for the foot switch (P/N 063-0172-470) to be installed. NOTE: The foot switch should be installed in a location where the operator has easy access to it and is able to fully press the pedal. 2.
  • Page 34 HAPTER FIGURE 5. PVES Connector Installed on SmarTrax Valve 3. Route the 4-pin PVES connector of the valve harness to the SmarTrax valve mounting location. NOTE: Route the cable away from moving parts and heat sources. 4. Connect the PVES connector to the open 4-pin port of the SmarTrax valve.
  • Page 35 CAB COMPONENT INSTALLATION FIGURE 6. Valve Harness Wiring Diagram P/N 016-5035-001 Rev. A...

  • Page 36: Install The Chassis Cable - Smartrax-Only Systems (If Applicable)

    If the machine does not contain an existing chassis power system (such as AutoBoom, product control, etc.), it is necessary to install the chassis power cable to operate the SmarTrax system. If a CAN system already exists on the machine, refer to Connect SmarTrax to an Existing Chassis Cable (If Applicable) below to connect the power to the SmarTrax system.

  • Page 37: Startup Procedures

    Raven console. NOTE: If there are issues with the SmarTrax system, turn off the machine and correct them immediately. For additional assistance, refer to the SmarTrax and SmartSteer Calibration & Operation Manual (P/N 016- 0171-277) or contact your local Raven dealer.

  • Page 38: Calibrate The Smartrax System

    HAPTER CALIBRATE THE SMARTRAX SYSTEM Refer to the SmarTrax Calibration & Operation Manual (P/N 016-0171-277) for instructions on calibrating the SmarTrax system, adjusting system settings, and system operation. GVM Mako SmarTrax™ Installation Manual...
  • Page 39 Index Calibrating the SmarTrax System Verifying the SmarTrax System Installation Cab Component Installation Connecting SmarTrax to an Existing Chassis Cable Installing the Chassis Cable - SmarTrax-Only Systems Installing the Foot Switch Installing the SmarTrax Node Mounting the SmarTrax Node 27...
  • Page 40 Index GVM Mako SmarTrax™ Installation Manual...
  • Page 41 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility. The Return...
  • Page 42 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval.

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