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Raven SmarTrax Installation Manual

Miller atlas 3654
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Miller Atlas 3654
SmarTrax™ Installation Manual
P/N 016-4001-040 Rev B
09/15
E19048
Copyright 2012, 2015

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  • Page 1 Miller Atlas 3654 SmarTrax™ Installation Manual P/N 016-4001-040 Rev B 09/15 E19048 Copyright 2012, 2015...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    ......................19 Install the Node Harness ......................20 Install the Valve Harness ......................20 Install the Chassis Cable - SmarTrax-Only Systems (If Applicable) ........23 Connect SmarTrax to an Existing Chassis Cable (If Applicable) ..........23 System Diagrams ........................24 Chapter 5 Startup Procedures ..............
  • Page 4 Table of Contents Miller Atlas 3654 SmarTrax™ Installation Manual...

  • Page 5: Important Safety Information

    Ensure SmarTrax is disabled prior to starting any maintenance work on SmarTrax or the machine. WARNING • When starting the machine for the first time after installing SmarTrax, be sure that all persons stand clear in case a hose has not been properly tightened. •...

  • Page 6: Hydraulic Safety

    CAUTION Hydraulic Safety • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.

  • Page 7: Introduction

    Preparing for Installation Before installing the SmarTrax system, park the machine where the ground is level, clean, and dry. Turn off the machine and leave it turned off for the duration of the installation process. Bleed pressure from the hydraulic system by loosening the hydraulic fittings slowly, where applicable.

  • Page 8: Recommendations

    Recommendations Raven Industries recommends the following best practices when installing or operating the SmarTrax system for the first time, at the start of the season, or when moving the SmarTrax system to another machine: • Ensure the machine’s hydraulic filters have been recently changed and there are no issues with the machine’s hydraulic system (e.g., pump issues, faulty hydraulic motors, fine metal deposits in the hydraulic...

  • Page 9: Kit Contents

    This section contains a list of the components that are included in the SmarTrax kit. Before beginning the SmarTrax installation, compare the items in the kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 10 Fitting - -12 JIC M/M/F Swivel Run Tee 333-0012-109 Adapter Fitting - -10 JIC (M) to -10 SAE O-Ring (M) 333-0012-246 Straight Adapter Hydraulic Hose - -12 JIC (F) to -10 JIC (F) 214-1000-166 90° - 72” Miller Atlas 3654 SmarTrax™ Installation Manual...
  • Page 11 Manual - SmarTrax and SmartSteer Not Pictured 016-0171-277 Calibration & Operation Node - SmarTrax 063-0173-031 Assembly - SmarTrax Enable Foot Switch 063-0172-470 Cable - SmarTrax Node 115-4001-049 Note: The node installation kit is sold separately. Manual No. 016-4001-040 Rev. B...
  • Page 12 Chapter 2 Miller Atlas 3654 SmarTrax™ Installation Manual...

  • Page 13: Hydraulic System Installation

    WARNING Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. Before beginning the SmarTrax hydraulic installation, turn off the machine and relieve pressure by turning the steering wheel left and right. Never work on a hot machine. Always allow it to cool before performing diagnostics, maintenance, or routine service.

  • Page 14: Install Fittings In The Smartrax Valve

    Install Fittings in the SmarTrax Valve Before mounting the SmarTrax valve (P/N 063-0131-130) on the machine, install the proper fittings in the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure.

  • Page 15: Mount The Smartrax Valve

    (P/N 311-0052-104) and four 5/16” lock washers (P/N 313-1000-019). SmarTrax Valve Installed FIGURE 3. Secure the SmarTrax valve mounting bracket to the machine using the bolts on the rear hood cover (in front of the window) and the existing nuts. Manual No. 016-4001-040 Rev. B...

  • Page 16: Install The Left And Right Steering Hoses

    It may be necessary to install a -6 JIC M/F 90° swivel elbow fitting (P/N 333-0012-042) on the installed tee fitting to achieve the connection. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port A of the SmarTrax valve. Disconnect the right steering hose from the right steering cylinder.

  • Page 17: Install The Tank Hose

    Connect the 90° end of the installed hydraulic hose to the fitting installed in Port EF of the SmarTrax valve. Install the straight end of the supplied hydraulic hose (P/N 214-1000-166) in the open pressure port of the steering orbital.
  • Page 18 Install the straight end of the supplied hydraulic hose (P/N 214-1000-901) on the installed reducer fitting. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port T of the SmarTrax valve. Miller Atlas 3654 SmarTrax™ Installation Manual...

  • Page 19: Hydraulic Diagram

    Hydraulic System Installation Hydraulic Diagram Manual No. 016-4001-040 Rev. B...
  • Page 20 Chapter 3 Miller Atlas 3654 SmarTrax™ Installation Manual...

  • Page 21: Cab Component Installation

    C ab Component CHAPTER C h a p t e r 4 Installation Install the SmarTrax Node Mount the SmarTrax Node Node Mounting Location FIGURE 1. Identify the node mounting location on the right-rear corner of the cab, behind the operator’s seat.

  • Page 22: Node Mounting Locations

    Mounting Tabs When choosing the location for the SmarTrax node, consider the following points: • Mount the SmarTrax node inside the machine’s cab on a flat, level surface for proper performance and cable connection. Miller Atlas 3654 SmarTrax™ Installation Manual...

  • Page 23: Install The Foot Switch

    Note: Make a note of the number of the arrow that is oriented in the direction of forward vehicle travel. This number will be needed during the SmarTrax calibration process. • The node mounting location must not create tripping hazards.

  • Page 24: Install The Node Harness

    Route the valve harness outside the cab towards the SmarTrax valve (P/N 063-0131-130). PSI Connection FIGURE 7. Connect the PSI connector to the transducer (P/N 422-0000-086) installed in Port PS of the SmarTrax valve. Miller Atlas 3654 SmarTrax™ Installation Manual...
  • Page 25 FIGURE 9. LEFT Connection RIGHT Connection Connect the LEFT connector to the bottom coil of the stack on the SmarTrax valve. Connect the RIGHT connector to the top coil of the stack on the SmarTrax valve. Manual No. 016-4001-040 Rev. B...
  • Page 26 Chapter 4 Valve Harness Wiring Diagram FIGURE 10. Miller Atlas 3654 SmarTrax™ Installation Manual...

  • Page 27: Install The Chassis Cable - Smartrax-Only Systems (If Applicable)

    If the machine does not contain an existing chassis power system (such as AutoBoom, product control, etc.), it is necessary to install the chassis power cable to operate the SmarTrax system. If a CAN system already exists on the machine, refer to Connect SmarTrax to an Existing Chassis Cable (If Applicable) below to connect power to the SmarTrax system.

  • Page 28: System Diagrams

    Chapter 4 System Diagrams Miller Atlas 3654 SmarTrax™ Installation Manual...
  • Page 29 Cab Component Installation Manual No. 016-4001-040 Rev. B...
  • Page 30 Chapter 4 Miller Atlas 3654 SmarTrax™ Installation Manual...

  • Page 31: Startup Procedures

    Turn the machine’s wheels fully from side to side repeatedly to remove air from the hydraulic system. Note: During the SmarTrax system installation, whenever the hydraulic system is purged for maintenance, or when fittings are loosened or disconnected, air is introduced into the lines of the hydraulic system.

  • Page 32: Calibrate The Smartrax System

    Raven console. Note: If there are issues with the SmarTrax system, turn off the machine and correct them immediately. For additional assistance, refer to the SmarTrax and SmartSteer Calibration & Operation Manual (P/N 016-0171-277) or contact your local Raven dealer.
  • Page 33 Index Cab Component Installation Connecting SmarTrax to an Existing Chassis Cable 23 Installing the Chassis Cable - SmarTrax-Only Systems 23 Installing the Foot Switch 19 Installing the Node Harness 20 Installing the SmarTrax Node 17 Mounting the SmarTrax Node 17...
  • Page 34 Index Miller Atlas 3654 SmarTrax™ Installation Manual...
  • Page 35 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If your dealer agrees with the warranty claim, the dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval.

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