Raven SmarTrax Installation Manual

John deere 7x20 (large frame)
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John Deere 7X20 (Large Frame)
SmarTrax™ Installation Manual
P/N 016-5034-005 Rev A
04/16
E19208
Copyright 2012, 2016

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Summary of Contents for Raven SmarTrax

  • Page 1 John Deere 7X20 (Large Frame) SmarTrax™ Installation Manual P/N 016-5034-005 Rev A 04/16 E19208 Copyright 2012, 2016...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.
  • Page 3: Table Of Contents

    ......................27 Install the Node Harness ......................27 Install the Valve Harness ......................28 Install the Chassis Cable - SmarTrax-Only Systems (If Applicable) ........30 Connect SmarTrax to an Existing Chassis Cable (If Applicable) ..........30 System Diagrams ........................31 Chapter 6 Startup Procedures ..............
  • Page 4 Table of Contents John Deere 7X20 (Large Frame) SmarTrax™ Installation Manual...
  • Page 5: Important Safety Information

    Ensure SmarTrax is disabled prior to starting any maintenance work on SmarTrax or the machine. WARNING • When starting the machine for the first time after installing SmarTrax, be sure that all persons stand clear in case a hose has not been properly tightened. •...
  • Page 6: Hydraulic Safety

    CAUTION Hydraulic Safety • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.
  • Page 7: Introduction

    Global Positioning System (GPS) coordinates. This manual applies to the following machines: MAKE: John Deere MODEL: 7X20 Series (Large Frame) John Deere 7720 FIGURE 1. Updates Software and manual updates are available on the Raven Applied Technology website: http://www.ravenhelp.com Manual No. 016-5034-005...
  • Page 8: Preparing For Installation

    Preparing for Installation Before installing the SmarTrax system, park the machine where the ground is level, clean, and dry. Turn off the machine and leave it turned off for the duration of the installation process. Bleed pressure from the hydraulic system by loosening the hydraulic fittings slowly, where applicable.
  • Page 9 Introduction SmarTrax Installation Kit (P/N 117-5034-005) TABLE 1. Picture Item Description Part Number Qty. Bracket - Hydraulic Valve Mounting 107-0171-907 Bracket - Node Mounting 107-0171-947 Bracket - WAS Rod Mounting 107-0172-030 Bracket - WAS Frame Mounting 107-0172-041 Sensor - 250 mm Non-Contact Linear Wheel...
  • Page 10 Nut - 3/8”-16 Nylon Insert Lock 312-4001-109 Washer - 5/16” Lock 313-1000-019 Washer - 0.406” ID x 0.812” OD x 0.065” Flat 313-2300-014 Washer - 0.344” ID x 0.688” OD x 0.065” 313-2300-012 Thick Flat John Deere 7X20 (Large Frame) SmarTrax™ Installation Manual...
  • Page 11 Introduction Hydraulic Kit (P/N 117-0199-008) TABLE 2. Picture Item Description Part Number Qty. Fitting - -4 ORFS M/F 90° Swivel Elbow 333-0012-023 Fitting - -8 ORFS M/M/F Swivel Run Tee 333-0012-028 Adapter Fitting - -6 ORFS M/F 90° Swivel Elbow 333-0012-065 Fitting - -8 ORFS M/F 90°...
  • Page 12 Not Pictured 016-0171-277 Calibration & Operation Node - SmarTrax 3D CAN Control 063-0173-228 Harness - SmarTrax Node 115-4001-109 Assembly - SmarTrax Enable Switch 063-0172-470 Note: The node installation kit is sold separately. John Deere 7X20 (Large Frame) SmarTrax™ Installation Manual...
  • Page 13: Hydraulic System Installation

    WARNING Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. Before beginning the SmarTrax hydraulic installation, turn off the machine and relieve pressure by turning the steering wheel left and right. Never work on a hot machine. Always allow it to cool before performing diagnostics, maintenance, or routine service.
  • Page 14: Install Fittings In The Smartrax Valve

    This prepares the valve for installation and simplifies the hose connection process later in the procedure. Refer to the figure and table below to install the fittings in the appropriate ports of the SmarTrax valve. Fittings Installed in the SmarTrax Valve FIGURE 1.
  • Page 15: Mount The Smartrax Valve

    5/16”-18 x 7/8” hex head bolts (P/N 311-0052-104) and four 5/16” lock washers (P/N 313-1000- 019). Mount the SmarTrax valve and mounting plate to the machine using the machine’s existing bolts. Note: Ensure the valve is mounted in a location where there is no interference between the valve and the 3-point hitch.
  • Page 16: Install The Left And Right Steering Hoses

    Connect the machine’s right steering hose to the installed 90° elbow fitting. Install the straight end of the supplied hydraulic hose (P/N 214-1000-759) on the installed tee fitting in the machine’s right steering port. John Deere 7X20 (Large Frame) SmarTrax™ Installation Manual...
  • Page 17: Install The Tank Hose

    Port A Connect the 90° end of the installed hydraulic hose to the fitting installed in Port A of the SmarTrax valve. Install a -8 ORFS M/M/F swivel run tee adapter fitting (P/N 333-0012-028) in the left steering hose port on the machine’s steering orbital.
  • Page 18: Install The Load Sense Hose

    Install the 90° end of the supplied hydraulic hose (P/N 214-1000-494) on the installed adapter fitting. Connect the straight end of the installed hydraulic hose to the fitting installed in Port T of the SmarTrax valve. Install the Load Sense Hose Machine’s Existing Load Sense Connection...
  • Page 19: Install The Pressure Hose

    Install a -6 ORFS M/F 45° elbow fitting (P/N 333-0012-090) on the installed 90° fitting. Install the straight end of the supplied hydraulic hose (P/N 214-1000-788) on the installed 45° elbow fitting. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port LS STEER of the SmarTrax valve.
  • Page 20 Install the 90° end of the supplied hydraulic hose (P/N 214-1000-786) to the straight end of the installed tee fitting. Connect the straight end of the installed hydraulic hose to the fitting installed in Port P of the SmarTrax valve.
  • Page 21: Hydraulic Diagram

    Hydraulic System Installation Hydraulic Diagram Manual No. 016-5034-005...
  • Page 22 Chapter 3 John Deere 7X20 (Large Frame) SmarTrax™ Installation Manual...
  • Page 23: Wheel Angle Sensor Installation

    W heel Angle Sensor CHAPTER C h a p t e r 4 Installation Assemble the Wheel Angle Sensor (WAS) WAS Assembly FIGURE 1. Install the M10 stud linear sensor mount (P/N 103-0001-030) and M10 jam nut (P/N 312-1002-035) on the base-end (where the cable is connected) of the 250 mm non-contact linear wheel angle sensor (WAS) (P/N 063-0181-017).
  • Page 24: Mount The Was

    Turn the machine’s wheels to the left to access the right front wheel axle. Remove the two top bolts from the right cylinder end cap. Base Mounting Bracket Installed FIGURE 3. Align the base mounting bracket (P/N 107-0172-041) over the holes and replace the bolts. John Deere 7X20 (Large Frame) SmarTrax™ Installation Manual...
  • Page 25 Wheel Angle Sensor Installation Base-End of Sensor Installed on the Machine FIGURE 4. Install three 0.406” ID x 0.812” OD x 0.065” flat washers (P/N 313-2300-014) on the stud mount of the linear sensor to offset the sensor from the base mounting bracket. Secure the base-end of the WAS (P/N 063-0181-017) to the base mounting bracket using one washer (P/N 313-2300-014) and one M10 x 1.5 nylon insert lock nut (P/N 312-4000-208).
  • Page 26 Install the rod mounting bracket and M10 bolt on the muffler clamp using two 5/16” washers (P/N 313-2300- 012) and two 5/16” nylon insert lock nuts (P/N 312-4000-059). Note: The M10 bolt should be pointing toward the rear of the machine. John Deere 7X20 (Large Frame) SmarTrax™ Installation Manual...
  • Page 27 Wheel Angle Sensor Installation Spacers Installed on Rod Mounting Bracket FIGURE 8. Install two 3/8” ID x 3/4” OD x 3/4” long spacers (P/N 107-0172-037) on the M10 bolt. Rod-End of Sensor Installed on Machine FIGURE 9. Install the rod-end of the WAS to the end of the installed M10 bolt using one M10 x 1.5 nylon insert lock nut (P/N 312-4000-208).
  • Page 28 Chapter 4 John Deere 7X20 (Large Frame) SmarTrax™ Installation Manual...
  • Page 29: Cab Component Installation

    C ab Component CHAPTER C h a p t e r 5 Installation Install the SmarTrax Node Mount the SmarTrax Node Node Mounting Plate Installed FIGURE 1. Remove the factory-installed access plate on the floor of the cab, to the left side of the operator’s seat and under the floor mat.
  • Page 30: Node Mounting Locations

    Mounting Tabs When choosing the location for the SmarTrax node, consider the following points: • Mount the SmarTrax node inside the machine’s cab on a flat, level surface for proper performance and cable connection. • One of the six numbered direction arrows on the node must be oriented in the direction of forward vehicle travel, one arrow pointing straight up, and two of the arrows parallel to the ground.
  • Page 31: Install The Foot Switch

    Cab Component Installation Install the Foot Switch Foot Switch Installed FIGURE 4. Select a suitable location for the foot switch (P/N 063-0172-470) to be installed. Note: The foot switch should be installed in a location where the operator has easy access to it and is able to fully press the pedal.
  • Page 32: Install The Valve Harness

    Connect the TRANSDUCER connector to the pressure transducer (P/N 422-0000-086) installed in Port PS of the SmarTrax valve (P/N 334-0003-088). Connect the VALVE connector on the valve harness to the open 4-pin connector on top of the SmarTrax valve. John Deere 7X20 (Large Frame) SmarTrax™ Installation Manual...
  • Page 33 Cab Component Installation Wiring Diagram FIGURE 8. Manual No. 016-5034-005...
  • Page 34: Install The Chassis Cable - Smartrax-Only Systems (If Applicable)

    If the machine does not contain an existing chassis power system (such as AutoBoom, product control, etc.), it is necessary to install the chassis power cable to operate the SmarTrax system. If a CAN system already exists on the machine, refer to Connect SmarTrax to an Existing Chassis Cable (If Applicable) below to connect power to the SmarTrax system.
  • Page 35: System Diagrams

    Cab Component Installation System Diagrams Existing Chassis System Wiring Diagram FIGURE 9. Manual No. 016-5034-005...
  • Page 36 Chapter 5 Envizio Pro II with Slingshot FIGURE 10. John Deere 7X20 (Large Frame) SmarTrax™ Installation Manual...
  • Page 37 Cab Component Installation Viper Pro/Envizio Pro with Slingshot FIGURE 11. Manual No. 016-5034-005...
  • Page 38 Chapter 5 Cruizer II with Slingshot FIGURE 12. John Deere 7X20 (Large Frame) SmarTrax™ Installation Manual...
  • Page 39: Startup Procedures

    Turn the machine’s wheels fully from side to side repeatedly to remove air from the hydraulic system. Note: During the SmarTrax system installation, whenever the hydraulic system is purged for maintenance, or when fittings are loosened or disconnected, air is introduced into the lines of the hydraulic system.
  • Page 40: Calibrate The Smartrax System

    Raven console. Note: If there are issues with the SmarTrax system, turn off the machine and correct them immediately. For additional assistance, refer to the SmarTrax and SmartSteer Calibration & Operation Manual (P/N 016-0171-277) or contact your local Raven dealer.
  • Page 41 Node Mounting Locations 26 Installing the Valve Harness 28 Hydraulic Installation Hydraulic Diagram 17 Installing Fittings in the SmarTrax Valve 10 Installing the Left and Right Steering Hoses 12 Installing the Load Sense Hose 14 Installing the Pressure Hoses 15...
  • Page 42 Index John Deere 7X20 (Large Frame) SmarTrax™ Installation Manual...
  • Page 43 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If your dealer agrees with the warranty claim, the dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval.

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