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Raven SmarTrax Installation Manual

Buhler/versatile 4wd 305 - 400 & hht 4wd 400 - 575
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SmarTrax™ Installation Manual
Buhler/Versatile 4WD 305 - 400 & HHT 4WD 400 - 575

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  • Page 1 SmarTrax™ Installation Manual Buhler/Versatile 4WD 305 - 400 & HHT 4WD 400 - 575...
  • Page 2 GPS satellites, the OmniSTAR correction service or the WAAS correction service. Raven Industries accepts no responsibility for the use of the signal for other than the stated purpose. Raven Industries shall not be responsible or liable for incidental or consequential damages or a loss of anticipated benefits or profits, work stoppage or loss or impairment of data arising out of the use, or inability to use, the SmarTrax or any of its components.

  • Page 3: Table Of Contents

    ......................4 Hydraulic Fittings ........................5 Kit Contents ..........................5 Chapter 3 Mounting the SmarTrax Hydraulic Valve ......9 Mount the SmarTrax Hydraulic Valve ..................9 Chapter 4 Hydraulic Connections............11 Install the Left and Right Steer Hose ..................12 Install the Pressure Hose ......................
  • Page 4 Table of Contents Buhler/Versatile 4WD 305 - 400 & HHT 4WD 400 - 575 SmarTrax Installation Manual...

  • Page 5: Important Safety Information

    Raven dealer for support. • Follow all safety labels affixed to the SmarTrax components. Be sure to keep safety labels in condition and replace any missing or damaged labels. To obtain replacements for missing or damaged safety labels, contact your local Raven dealer.
  • Page 6 Hydraulic fluid may be hot or under high pressure. When starting the machine for the first time after installing the SmarTrax system, be sure that all persons stand clear of the machine in case a hose or fitting has not been completely tightened.

  • Page 7: Introduction

    CHAPTER C h a p t e r 2 Congratulations on your purchase of the Raven SmarTrax system. This system is designed to provide cutting- edge, hands-free steering of agricultural equipment via GPS (Global Positioning System) coordinates. This manual applies to the following machines. For future reference, write your serial number in the space below.

  • Page 8: Updates

    Updates for Raven manuals as well as software updates for Raven consoles are available at the Applied Technology Division web site: http://www.ravenprecision.com/Support/index2.jsp Sign up for e-mail alerts and we will notify you when updates for your Raven products are available on the Raven web site. http://www.ravenprecision.com Preparing for Installation Before installing SmarTrax, park the machine where the ground is level, clean, and dry.

  • Page 9: Hydraulic Fittings

    Kit Contents This section contains a list of the kit contents that you should have received with this SmarTrax kit. Before you begin assembling the kit, compare the items in your SmarTrax kit with this list. If you have questions about your kit, contact your local Raven dealer or the Raven Customer Support Center.
  • Page 10 Valve - SmarTrax Hydraulic 334-0003-087 Bolt - 5/16” Hex Head 311-0052-104 Nut - 5/16”-18 Lock 312-4000-059 Washer - 5/16” Flat 313-2300-012 Washer - 5/16” Split Lock 313-1000-019 Buhler/Versatile 4WD 305 - 400 & HHT 4WD 400 - 575 SmarTrax Installation Manual...
  • Page 11 Introduction Buhler/Versatile 4WD 400+ Series SmarTrax Hydraulic Kit (P/N 117-0194-098) TABLE 2. Picture Item Description Part Number Fitting - 13/16” ORFS (M/M/F) Swivel Run Tee 333-0012-028 Fitting - 1-3/16” ORFS (M/M/F) Swivel Run Tee 333-0012-029 Fitting - 11/16” ORFS (M/F) 90° Swivel Elbow 333-0012-065 Fitting - 1”...
  • Page 12 Hose - 11/16” ORFS (F) to 13/16” ORFS (F) 90°, 18” 214-1000-617 Hose - 11/16” ORFS (F) to 11/16” ORFS (F) 90°, 16” 214-1000-618 Hose - 11/16” ORFS (F) to 11/16” ORFS (F) 90°, 45” 214-1000-619 Buhler/Versatile 4WD 305 - 400 & HHT 4WD 400 - 575 SmarTrax Installation Manual...

  • Page 13: Mounting The Smartrax Hydraulic Valve

    SmarTrax Hydraulic Valve Mount the SmarTrax Hydraulic Valve The mounting location of the bracket is on a brace that is attached to the air cleaner tube between the steering orbitrol and the engine on the left side of the machine.
  • Page 14 (P/N 107-0171-911) (P/N 334-0003-087) Before mounting the SmarTrax hydraulic valve, install the supplied fittings (P/N 333-0012-084) to Ports P, T, A, B, LS-PV and install fitting (P/N 333-0012-114) to Port LS-Steer. Mount the SmarTrax hydraulic valve (P/N 334-0003-087) to the mounting bracket using the supplied bolts (P/N 311-0052-104) and lock washers (P/N 313-1000-019).

  • Page 15: Hydraulic Connections

    Objects or materials that are able to bypass the machine’s hydraulic filtration system will adversely reduce performance and possibly damage the SmarTrax hydraulic valves. CAUTION Before beginning the SmarTrax hydraulic installation procedure, turn off the machine and relieve hydraulic pressure by turning the wheel left and right.

  • Page 16: Install The Left And Right Steer Hose

    Left Steer Right Steer Route the other end of the hose to Port ‘A’ of the SmarTrax hydraulic valve. Repeat the procedure for the right steer line and connect the other supplied hose (P/N 214-1000-614) to Port ‘B’ on the SmarTrax hydraulic valve.

  • Page 17: Install The Pressure Hose

    Install a supplied reducer fitting (P/N 333-0012-030) to the remaining branch of the tee fitting. Connect the supplied hose (P/N 214-1000-617) to the tee fitting. Pressure Connection FIGURE 3. Port ‘P’ Pressure Connection Route the other end of the hose to Port ‘P’ of the SmarTrax hydraulic valve. Manual No. 016-0190-098...

  • Page 18: Install The Tank Hose

    Connect the supplied hose (P/N 214-1000-615) to the fitting. Tank Connection FIGURE 4. Port ‘T’ Tank Connection Route the other end of the hose to Port ‘T’ of the SmarTrax hydraulic valve. Buhler/Versatile 4WD 305 - 400 & HHT 4WD 400 - 575 SmarTrax Installation Manual...

  • Page 19: Install The Ls-Steer And Ls-Pv Hoses

    Connect the supplied hose (P/N 214-1000-619) to the straight end to the orbitrol. Route the other end of the hose to the ‘LS-Steer’ Port on the SmarTrax hydraulic valve. Connect the supplied hose (P/N 214-1001-616) to the ‘LS-PV’ Port on the SmarTrax hydraulic valve.

  • Page 20: Install The Pressure Switch

    Chapter 4 Install the Pressure Switch Install the pressure switch directly to the ‘PS’ port on the Smartrax hydraulic valve using the supplied fittings (P/ N 333-0012-065) and (P/N 333-0012-293) or mount the pressure switch above the SmarTrax hydraulic valve and connect with the supplied hose (P/N 214-1000-618).

  • Page 21: Hydraulic Connection Diagram

    Hydraulic Connections Hydraulic Connection Diagram Manual No. 016-0190-098...
  • Page 22 Chapter 4 Buhler/Versatile 4WD 305 - 400 & HHT 4WD 400 - 575 SmarTrax Installation Manual...

  • Page 23: Wiring And Electrical Connections

    Locate the connector labeled ‘LEFT’ on the SmarTrax console cable harness (P/N 115-0171-775). Insert the connector labeled ‘LEFT’ to the solenoid installed in port ‘1A’ on the SmarTrax hydraulic valve. Tighten the bolt on the solenoid connector to secure the connection and to help prevent moisture penetration.

  • Page 24: Connecting The Pressure Override Switch

    Tighten the bolt on the connector to secure the connection and to help prevent moisture penetration. Route the Console Cable Harness Once the SmarTrax hydraulic valve and pressure override switch are connected to the console cable harness, the remaining connectors must be routed into the cab.

  • Page 25: Install The Foot Switch

    Wiring and Electrical Connections Install the Foot Switch Select a location for the SmarTrax foot switch (P/N 063-0172-470) within easy reach of the operator to fully press the front of the pedal. Use the SmarTrax foot switch as a template and pre-drill holes in the floor.

  • Page 26: Install The Smartrax Node

    • Mount the SmarTrax node to a flat surface with two of the arrows on the node parallel to the ground and in a location where it will not be kicked or jarred during normal equipment operation.
  • Page 27 Connect the large, round connectors on the node adapter cable (P/N 115-4001-007) for Viper Pro/Envizio Pro or (P/N 115-4001-018) for Cruizer to the SmarTrax console cable harness (P/N 115-0171-775). Skip this step for Cruizer specific cable (P/N 115-40001-036). Manual No. 016-0190-098...
  • Page 28 Logic Power, which is used to run processing and communication between the node and the guidance console. Power and Ground FIGURE 6. Power Ground Buss Bar Located On Lower Right Rear Cab Post Buhler/Versatile 4WD 305 - 400 & HHT 4WD 400 - 575 SmarTrax Installation Manual...
  • Page 29 Wiring and Electrical Connections Cable Harness Installation Schematic FIGURE 7. Manual No. 016-0190-098...
  • Page 30 Chapter 5 Buhler/Versatile 4WD 305 - 400 & HHT 4WD 400 - 575 SmarTrax Installation Manual...

  • Page 31: Start-Up Procedures

    Remove Air from the Hydraulic System Anytime a hydraulic system is purged for maintenance, or during the SmarTrax system installation, air is introduced into the hydraulic lines. Anytime the system is purged or fittings are loosened or disconnected, it is important to remove air pockets from the hydraulic system to avoid unwanted operation of the hydraulic system.

  • Page 32: Verify The Smartrax Installation

    Hydraulic fluid is not leaking. If there are any problems, shutdown the machine and correct problems immediately. If you need additional assistance, contact your local Raven dealer or the Raven Customer Support Center at 1-800-243-5435. Buhler/Versatile 4WD 305 - 400 & HHT 4WD 400 - 575 SmarTrax Installation Manual...

  • Page 33: System Drawings

    C h a p t e r 7 The following diagrams may be helpful for installing or troubleshooting the SmarTrax system. The following diagrams may show optional features or components not required for operation and will not apply to your system if the required hardware has not been installed.
  • Page 34 Chapter 7 Can Node Wiring Diagram Buhler/Versatile 4WD 305 - 400 & HHT 4WD 400 - 575 SmarTrax Installation Manual...
  • Page 35 System Drawings Envizio Pro/ Viper Pro Manual No. 016-0190-098...
  • Page 36 Chapter 7 Buhler/Versatile 4WD 305 - 400 & HHT 4WD 400 - 575 SmarTrax Installation Manual...
  • Page 37 System Drawings Manual No. 016-0190-098...
  • Page 38 Chapter 7 Cruizer Buhler/Versatile 4WD 305 - 400 & HHT 4WD 400 - 575 SmarTrax Installation Manual...
  • Page 39 System Drawings Manual No. 016-0190-098...
  • Page 40 Chapter 7 Buhler/Versatile 4WD 305 - 400 & HHT 4WD 400 - 575 SmarTrax Installation Manual...
  • Page 41 Hydraulic Connection Diagram Hydraulic Connections Kit Contents Left Steer Hose- Installation LS-PV Hose- Installation LS-Steer Hose- Installation Mount the SmarTrax Hydraulic Valve Preparing for Installation Point of Reference 4 Recommendations 4 Tools Needed 4 Pressure Hose- Installation Pressure Switch- Installation...
  • Page 42 Index Buhler/Versatile 4WD 305 - 400 & HHT 4WD 400 - 575 SmarTrax Installation Manual...
  • Page 43 How Can I Get Service? Bring the defective part and proof of purchase to your Raven Dealer. If your Dealer agrees with the warranty claim, the Dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval.
  • Page 44 P.O. Box 5107 Fax: 605-331-0426 Sioux Falls, SD 57117-5107 www.ravenprecision.com atdinfo@ravenind.com Notice: This document and the information provided are the property of Raven Industries, Inc. and may only be used as authorized by Raven Industries, Inc. All rights reserved under copyright laws.

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