Graco ProControl 1KE Plus Instructions-Parts List Manual

Graco ProControl 1KE Plus Instructions-Parts List Manual

Models for management of fluid and air
Table of Contents

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Instructions-Parts
ProControl™ 1KE
ProControl™
ProControl™
Management
Management of of of Fluid
Management
Use to to to monitor
monitor and
and actively
actively manage
Use
Use
monitor
and
actively
permanently
permanently installed
permanently
installed fluid
installed
Important Safety
Important
Important
Safety
Safety Instructions
Read all warnings and instructions in this manual and in the meter,
regulator, and power supply manuals before using the equipment.
Save these
these instructions.
instructions.
Save
Save
these
instructions.
See the G3000, S3000, G250 meter
manual (308778) or Coriolis meter
manual (313599) for flow meter
maximum working pressure.
See page 3 for model information,
including approvals.
1KE Plus
Plus Models
Models for
1KE
Plus
Models
Fluid and
Fluid
and Air
and
manage 1K
1K fluid
fluid pressure
manage
1K
fluid
fluid supply
fluid
supply
supply systems.
systems.
systems. For
Instructions
Instructions
PROVEN QUALITY. LEADING TECHNOLOGY.
for
for
Air
Air
pressure or or or flow
flow rate,
rate, as as
pressure
flow
rate,
For professional
For
professional
professional use
use only.
use
only.
only.
3A6948A
as well
well as as
as track
track material
material use
well
track
material
EN
use in in in
use

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Summary of Contents for Graco ProControl 1KE Plus

  • Page 1 Instructions-Parts ProControl™ 1KE 1KE Plus Plus Models Models for ProControl™ ProControl™ Plus Models 3A6948A Management Management Management of of of Fluid Fluid and Fluid and Air Use to to to monitor monitor and and actively actively manage manage 1K 1K fluid fluid pressure pressure or or or flow flow rate,...
  • Page 2: Table Of Contents

    ProControl 1KE Plus Models ....... 3 Setup Screen 1: Job Target......43 ProControl 1KE Plus ADCM......3 Setup Screen 2: Maintenance ProControl 1KE Plus Pressure Ratings ... 4 Totalizer......... 44 ProControl 1KE Plus Model Selection Setup Screen 3: Grand Totals ...... 45 Matrix ..........
  • Page 3: Procontrol 1Ke Plus Models

    ProControl 1KE Plus Models ProControl 1KE 1KE Plus Plus Models Models ProControl ProControl Plus Models ProControl 1KE 1KE Plus Plus ADCM ADCM ProControl ProControl Plus ADCM All Advanced Display Control Modules (ADCM) are base hardware model number 24L097 (Ref. 1) without application software.
  • Page 4: Procontrol 1Ke Plus Pressure Ratings

    ProControl 1KE Plus Models ProControl 1KE 1KE Plus Plus Pressure Pressure ProControl ProControl Plus Pressure Ratings Ratings Ratings Air and and Fluid Fluid Maximum Fluid Maximum Maximum Working Working Working Pressure Pressure Pressure by by by Part Part Number Part...
  • Page 5: Matrix

    (Note: Note: regulator outlet must be a minimum of 10 psi (0.7 * * * A Graco G3000 high-pressure meter (289813) is bar).) used in models sold with a fluid flow meter. If you intend to supply your own fluid flow meter, order a *** All models intended for use with a pressure model without a checkmark below.
  • Page 6: Procontrol 1Ke Plus Selection Guide

    ProControl ProControl Plus Selection Guide (Numbered steps 1–4 correspond to the numbered 4. Select base ProControl 1KE Plus model part columns in the ProControl 1KE Plus Model Selection number from the ProControl 1KE Plus Model Matrix, page 5 Selection Matrix, page 5 1.
  • Page 7: Power Supply Selection Guide

    68 in. (1.7 m) output cord to connect than 50 psi (3.4 bar) of air pilot to port 3 of the ProControl 1KE Plus ADCM pressure to the fluid regulator? user interface. If you answered “Yes” to any of these questions, order the 26C724 IS G-Barrier Power Supply Module.
  • Page 8 • For models 25B284–25B295, these can be • For models 25B296–25B299, or models that may powered by a Graco G-Barrier power module need to be upgraded to include atomizing air (26C724) or a single IS barrier output power control and fluid pressure or flow control, the power module (16M167).
  • Page 9: Component Entity Parameters

    ProControl 1KE Plus Models Component Entity Entity Parameters Parameters Component Component Entity Parameters The following entity parameter values are taken from the ADCM control drawing for base model 24L097 (16M169) and from the IS Power Supply Module manual. ADCM (24L097)
  • Page 10 ProControl 1KE Plus Models 16H282 Pressure Pressure Transducer Transducer with with ADCM ADCM (24L097) (24L097) 16H282 16H282 Pressure Transducer with ADCM (24L097) *Pressure *Pressure *Pressure ADCM ADCM ADCM Analog Analog Analog Transducer Output Simple Simple Simple Apparatus Apparatus Apparatus Transducer...
  • Page 11: Drawing

    ProControl 1KE Plus Models Component Circuit Circuit Connector Connector Component Component Circuit Connector Drawing Drawing Drawing HAZARDOUS LOCATION NON-HAZARDOUS LOCATION Cla s s I, Div. 1, Group D, T3 Cla s s I, Zone 1, IIA, T3 ADCM Ex ia IIA T3 Ga...
  • Page 12: Warnings

    Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
  • Page 13 Warnings WARNING WARNING WARNING INTRINSIC INTRINSIC INTRINSIC SAFETY SAFETY SAFETY Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe equipment will create a hazardous condition and can cause fire, explosion, or electric shock. Follow local regulations and the following safety requirements. •...
  • Page 14 Warnings WARNING WARNING WARNING SKIN SKIN SKIN INJECTION INJECTION INJECTION HAZARD HAZARD HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get Get immediate immediate immediate surgical...
  • Page 15 Warnings WARNING WARNING WARNING TOXIC TOXIC TOXIC FLUID FLUID OR FLUID OR FUMES FUMES HAZARD FUMES HAZARD HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using. •...
  • Page 16: Overview

    Overview Overview Overview Overview The ProControl 1KE Plus is an electronic flow control • Alarms if the fluid pressure is too high or too low and fluid monitoring system. Depending on the for the user-set targets. model, the ProControl 1KE Plus can perform the •...
  • Page 17: Components

    Overview Components Components Components Figure 2 View of Fluid Panel with cover removed Key: Key: Key: E E E Fluid Fluid and Fluid and Air Air Regulator Regulator I/P Regulator I/P Transducers Transducers Transducers — Key: Key: Key: Current to pressure (I/P) transducers for controlling fluid and air regulator pressure A A A Power...
  • Page 18 Overview Key: Key: Key: Key: Key: Key: Air Supply Supply Supply Line Line Line — See Air Pressure Pressure Pressure Cut Cut- - - Out Out Switches Switches — Used to Switches Technical Specifications, page 88, for protect the I/P transducers when air pressure pressure and air-cleanliness requirements.
  • Page 19: Installation

    NOTE: NOTE: ProControl 1KE Plus Selection Guide, page 6 are supplied with an AC/DC Converter. Users must select and order an appropriate power cord for the local region. In areas with power connections that are different than the options provided in the ProControl 1KE Plus Selection Guide, page 6 , users must provide a power supply cord with an IEC 320–C13...
  • Page 20: Hazardous Locations

    Installation Hazardous Locations Locations Hazardous Hazardous Locations • Installation should be in accordance with ANSI/ISA RP12.06.01, “Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations,” and the National Electrical Code® (ANSI/NFPA 70). Do not substitute or modify system components as this may impair intrinsic safety. For installation, •...
  • Page 21 Plus Selection Guide, page 6 , for alternate Fluid Inlet Line power supply module options) S* S* Fluid Inlet Shut-off Valve B B B ProControl 1KE Plus ADCM U U U Ground Wire C C C Fluid Panel V* V* L L L 2–Way Vented Valve...
  • Page 22 C C C Fluid Panel Power cables, available for use with L L L 2–Way Vented Valve additional ProControl 1KE Plus units (see Air Supply Line ProControl 1KE Plus Selection Guide, page Air Outlet Line to Gun * * * User-provided.
  • Page 23: Grounding

    Digital Input/Output To/From Meter and Light Tower (Accessory) Fiber Optic Receiver Black Lead from Port 2 on another ProControl 1KE Plus (or Informer) Fiber Optic Transmitter Red Lead to Port 1 on another ProControl 1KE Plus (or Informer) Analog Input...
  • Page 24: Air Connections

    40 micron accordingly. filter. The ProControl 1KE Plus uses an Air Flow Switch (AFS) to detect when the applicator gun is triggered. Do not bypass the AFS. See Accessories, page for an alternate gun trigger air pressure switch that can be used in place of the provided AFS.
  • Page 25: Fluid Connections

    Fluid Fluid Outlet Connections Note: Note: ProControl 1KE Plus model 25B289 is for Note: applicator gun atomizing air control only and will have no fluid inlet or outlet connections. The ProControl 1KE Plus fluid outlet connection will be made at the Fluid Pressure Transducer port 1/4 npt(f) for most models.
  • Page 26: Communication Options

    ProControl 1KE Plus. See Accessories, page 77, for • The Fiber Optic Converter (Graco Kit 24N978) a list of optional Graco meters and regulators. enables Modbus RTU communication with a user-supplied PLC using a serial cable.
  • Page 27: Data Communications

    Type Type Power Supply Module (26C724 shown) Supplied; ordered separately B1 and B2 ProControl 1KE Plus ADCM Supplied C1 and C2 ProControl 1KE Plus Fluid Panel Supplied Air Control Module Accessory Communications Module (24R086) Accessory Customer-Supplied Fiber Optic Cable Accessory...
  • Page 28: Operation

    For information on the G3000, S3000, or G250 Graco flow meter, see manual 308778. For information on the Coriolis flow meter, see manual 313599.
  • Page 29: Adcm Module

    Modes 1. Press to toggle between and an empty box. The ProControl 1KE Plus has two operation modes: Run Mode and Setup Mode. For detailed 2. The feature is enabled if a is in the box. information, see Run Screens, page...
  • Page 30: Icons

    ADCM Module Icons Icons Icons As you move through the ProControl 1KE Plus screens, you will notice that most information is communicated using icons rather than words to simplify global communication. The detailed screen descriptions in Run Screens, page 34, and Setup Screens, page 43, explain what each icon represents.
  • Page 31 ADCM Module Screen Icons Icons Screen Icons Icons Screen Screen Icons Screen Screen Icons Set Flow Rate Units Maintenance Total- izer Alarm Enable Screen number. Lock icon indicates The arrows indicate the unit is in Setup. Flow Rate Alarm Set Alarm Auto Clear more screens are Enable (to clear alarm on ac-...
  • Page 32: Control Method Considerations

    Control Method Considerations The ProControl 1KE Plus software allows for multiple control methods, which are selected and configured on the Setup screens. The control method you chose will determine the information and options available on the Run Screens. Control methods are selected on 2.
  • Page 33 Control Method Considerations Selection Description and and Typical Typical Application Application Run Screen Screen Examples Examples Selection Selection Description Description Typical Application Screen Examples Icon Icon Icon Closed- - - Loop Loop Flow Flow Control Control Closed Closed Loop Flow Control Drives to a fluid flow target.
  • Page 34: Run Screens

    Run Screens Run Screens Screens Screens Screen 1: 1: 1: Run Run Operations Operations Screen Screen Operations Run Mode Mode Selection Mode Selection Selection There are four Run modes that can be selected from Icon Icon Icon Description Description Description the Run screen.
  • Page 35 Run Screens Standby Standby Standby Mode Mode Mode Operation Operation Operation In Standby Mode, the atomizing air and the fluid The following icons are available on the Run Screen pressure pilot regulators are set to zero (0). The in Standby Mode: flow meter remains operational, and the system will show fluid flow and accumulated fluid volume.
  • Page 36 Run Screens Flush Flush Flush Mode Mode Operation Mode Operation Operation The data used to operate Flush Mode is configured The following icons are available on the Run Screen Setup Screen 12: Flush Mode, page in Flush Mode: When Flush Mode is activated, the fluid regulator is set to the percentage drive value from the setup Enter the screen.
  • Page 37 Run Screens Fill Fill Fill Mode Mode Operation Mode Operation Operation The data used to operate Fill Mode is configured in The following icons are available on the Run Screen Setup Screen 11: Fill Mode, page in Fill Mode: When Fill Mode is activated, the fluid regulator is set to the percentage drive value from the setup screen.
  • Page 38 Run Screens Dispense Dispense Dispense Mode Mode Mode Operation Operation Operation When Dispense Mode is activated, the fluid regulator Description Description Description Examples Examples Examples is opened and adjusted based on the control method. Dispense The atomizing air regulator is opened to the setpoint. Mode with no The gun icon has several animation sequence atomizing air,...
  • Page 39: Screen 2: Job Log Totalizer

    Run Screens Screen 2: 2: 2: Job Job Log Log Totalizer Totalizer Screen Screen Totalizer Job Log Log Data Data and and Functions Functions Data Functions This is the active Job Log screen. This totalizes the dispensed amounts of paint and solvent per job. It is tracked by job number, and includes an additional Paint Dispense Dispense Total...
  • Page 40: Screen 3: Job Log History

    Run Screens Screen 3: 3: 3: Job Job Log Log History History Screen Screen History Job Log Log History History Data Data History Data This displays information from the stored job logs. Job Index Index Index Index of logged jobs. The Table 7 7 7 Job Job Log Log History...
  • Page 41: Screen 4: Event Log History

    Run Screens Screen 4: 4: 4: Event Event Log Log History History Screen Screen Event History Event Log Log History History Data Data Event Event History Data This displays information from the stored event logs. Job Index Index Index Index of logged events. Table 8 8 8 Event Event Log Log History...
  • Page 42: Password Screen

    Password Screen Password Screen Screen Password Password Screen If a password has been set, the Password Enter the screen to enter a password. Screen displays when is pressed from any Run screen. Enter password to enable entry to the Setup screens. Set the password Press to activate a field for editing.
  • Page 43: Setup Screens

    The Setup Mode is used to set up a password (if Screen Navigation and Editing, page 29, for desired) and to set parameters for controlling and information on how to make selections and enter monitoring fluid flow with the ProControl 1KE Plus. data. Setup Setup Setup Screen...
  • Page 44: Setup Screen 2: Maintenance

    Setup Screens Setup Screen Screen 2: 2: 2: Maintenance Maintenance Totalizer Totalizer Setup Setup Screen Maintenance Totalizer Use this screen to view and reset the maintenance Maintenance totalizer units, shown on this Setup totalizer, and set the maintenance target value. Screen, are always cubic centimeters (cc).
  • Page 45: Setup Screen 3: Grand Totals

    Setup Screens Setup Screen Screen 3: 3: 3: Grand Grand Totals Totals Setup Screen Screen 4: 4: 4: Calibration Calibration Setup Setup Screen Grand Totals Setup Setup Screen Calibration Use this screen to view the Grand Total volumes and Use this screen to calibrate your meter and to set the Grand Total units.
  • Page 46: Setup Screen 5: Flow Rate

    Setup Screens Setup Screen Screen 5: 5: 5: Flow Flow Rate Rate Setup Setup Screen Flow Rate Use this screen to set your flow rate maximum and minimum alarm values. Set the +/- percent difference from the flow target that will trigger an alarm. Alarm Auto Clear Enable.
  • Page 47: Setup Screen 6: Pressure Transducer

    Setup Screens Setup Screen Screen 6: 6: 6: Pressure Pressure Transducer Transducer Setup Setup Screen Pressure Transducer Use this screen to specify your pressure transducer and set its offset and slope. Enter the screen to set or change preferences. Table Table 11 Table 11 Setup...
  • Page 48: Setup Screen 7: Pressure

    Setup Screens Setup Screen Screen 7: 7: 7: Pressure Pressure Setup Setup Screen Pressure Use this screen to set your pressure maximum and minimum alarm values, and to select your preferred Set the +/- percent difference from the units. pressure target that will trigger an alarm. Alarm Auto Clear Enable.
  • Page 49: Setup Screen 8: Operator Input Limits

    Setup Screens Setup Screen Screen 8: 8: 8: Operator Operator Input Input Limits Limits Setup Setup Screen Operator Input Limits This screen changes format and data The following table demonstrates how operator input based on the Control Method. See limits may be set for the setpoints on the Run screen. Control Method Considerations, page 32, for Note...
  • Page 50: Limits And Timeouts

    Setup Screens Setup Screen Screen 9: 9: 9: Additional Additional Operator Operator Input Input Limits Limits and and Timeouts Timeouts Setup Setup Screen Additional Operator Input Limits Timeouts This screen contains the Atomization Air percentage input limits, the System Idle timeout, and the Dose Enter the screen to set or change Time timeout.
  • Page 51: Setup Screen 10: Pid Data

    Setup Screens Setup Screen Screen 10: 10: PID PID Data Data Setup Screen Screen 11: 11: Fill Fill Mode Mode Setup Setup Screen Data Setup Setup Screen Fill Mode Use this screen to set up the parameters for Fill Mode. When set, the Minimum Fill Volume is checked against the amount of material that flowed during the Fill process.
  • Page 52: Setup Screen 12: Flush Mode

    Setup Screens Setup Screen Screen 12: 12: Flush Flush Mode Mode Setup Screen Screen 13: 13: Control Control Method Method Setup Setup Screen Flush Mode Setup Setup Screen Control Method Use this screen to set up the parameters for Flush Use this screen to set the system control method.
  • Page 53: Setup Screen 14: Modbus

    1 and 2. Note that ports 5 and 6 are used and backlight timeout. as Modbus master devices for connecting to other ProControl 1KE, Informer, or Graco Integrated Paint Kitchen modules. Enter the screen to set or change preferences.
  • Page 54: Setup Screen 16: Password

    Setup Screens Setup Screen Screen 16: 16: Password Password Setup Setup Screen Password Use this screen to enter a password that will be required to access the Setup screens. This screen Enter the screen to set the password. also displays the software version. Press to activate the field for editing.
  • Page 55: Calibrate The Meter

    The address value is between 1 and 247. 1. Press to enter Setup Mode. The modbus address corresponds to the address of the ProControl 1KE Plus. See 2. Press to move to Setup Screen 4. Appendix A - Modbus Variable Map, page 81, for more information.
  • Page 56: Deviations And Advisories

    Deviations and Advisories Deviations and and Advisories Advisories Deviations Deviations Advisories There are three types of events that can occur. low flow (F2) and normal, the system will log this Events are indicated on the display by alternately error only once to keep the log from filling up before flashing between the event code and the event icon.
  • Page 57 Deviations and Advisories Deviations and and Advisories Advisories Deviations Deviations Advisories Icon Description Code Code Code Icon Icon Summary Summary Summary Description Description Solution Solution Solution Minimum Alarm only. Active when the Increase fill drive percentage, Fill user-set fill volume is not achieved fill time, or check fluid supply Volume in a fill cycle.
  • Page 58: Troubleshooting

    Problem Problem Problem Cause Solution Cause Cause Solution Solution ProControl 1KE Plus is completely Power is not on. Turn power supply on. dark. Loose or disconnected power Tighten or connect cable. cable. ProControl 1KE Plus has power Hardware failure. Replace ProControl 1KE Plus.
  • Page 59 Troubleshooting Low flow. Inadequate air supply through the Increase incoming air pressure. I/P transducer. Flow control no settling to setpoint. Pressure or flow PID K-Factors Setup Screen 10: PID Data, are not tuned. page Flow control over-driving to high Gun Trigger signal not For automatic operation, verify flow rates.
  • Page 60 Signals Description Signal Signal Signal Description Description Green On ProControl 1KE Plus is powered up. Yellow Internal communication in progress. Red solid ProControl 1KE failure. See Troubleshooting. Red flashing Software is updating. Red flashing slowly Token error; remove token and upload software token again.
  • Page 61: Battery Replacement Procedure

    Troubleshooting Battery Replacement Replacement Procedure Procedure Battery Battery Replacement Procedure Replace the battery only if the clock stops functioning 5. Use a flathead screwdriver to pry out the old after disconnecting power or a power failure. battery. Sparking can occur when changing the battery. Replace the battery only in a non-hazardous location, away from flammable fluids or fumes.
  • Page 62: Parts

    Parts Parts Parts Parts ADCM Only Only (and (and with with Flow Flow Monitor) Monitor) ADCM ADCM Only (and with Flow Monitor) Models 25B283 25B283 and and 25B284 25B284 Models Models 25B283 25B284 Model Model Model 25B283 25B283 25B283 Model Model 25B284 Model 25B284...
  • Page 63 Parts Flow Monitor Monitor with with Open Open Loop Loop Pressure Pressure Setpoint Setpoint Flow Flow Monitor with Open Loop Pressure Setpoint Models Models Models 25B285, 25B285, 25B286, 25B285, 25B286, 25B286, 25B287, 25B287, and 25B287, and 25B288 25B288 25B288 3A6948A...
  • Page 64 Parts Table 16 16 Parts Parts for for Models Models 25B285, 25B285, 25B286, 25B286, 25B287, 25B287, and and 25B288 25B288 Table Table Parts Models 25B285, 25B286, 25B287, 25B288 Part Description Part Part Description Description 25B285 25B285 25B285 25B286 25B286 25B286 25B287 25B287 25B287...
  • Page 65 Parts Part Description 25B285 25B286 25B287 25B288 Part Part Description Description 25B285 25B285 25B286 25B286 25B287 25B287 25B288 25B288 105332 NUT, M5 lock 116343 SCREW, ground 19A945 CLIP, cable tie-down 103546 STRAP, wire tie 25B283 MODULE, ADCM (includes ref. 68, 81, and 90) 277853 BRACKET, booth control mounting...
  • Page 66 Parts Gun Atomizing Atomizing Air Air Control Control Atomizing Control Model Model Model 25B289 25B289 25B289 3A6948A...
  • Page 67 Parts Table 17 17 Parts Parts for for Model Model 25B289 25B289 Table Table Parts Model 25B289 Part Description Part Part Description Description 19A780 PLATE, fluid mounting 25B213 COVER, fluid panel 551787 SCREW, button head cap 112906 WASHER, spring lock (not shown) GC2188 SCREW, socket head cap;...
  • Page 68 Parts Part Description Part Part Description Description 19A945 CLIP, cable tie-down 103546 STRAP, wire tie 25B283 MODULE, ADCM (includes ref. 68, 81, and 90) 277853 BRACKET, booth control mounting (included with ref. 65) 18B393 CABLE, I/P, 2m, M12, 8 pin 551731 TUBE, 5/32 OD (quantity in ft.) 1.160...
  • Page 69 Parts Closed Loop Loop Fluid Fluid Pressure/Flow Pressure/Flow Control Control Closed Closed Loop Fluid Pressure/Flow Control Models Models Models 25B290, 25B290, 25B291, 25B290, 25B291, 25B292, 25B291, 25B292, 25B293, 25B292, 25B293, 25B293, 25B294, 25B294, 25B294, and and 25B295 25B295 25B295 3A6948A...
  • Page 70 Parts Table 18 18 Parts Parts for for Models Models 25B290, 25B290, 25B291, 25B291, 25B292, 25B292, 25B293, 25B293, 25B294, 25B294, and and 25B295 25B295 Table Table Parts Models 25B290, 25B291, 25B292, 25B293, 25B294, 25B295 Part Description Part Part Description Description 25B290 25B290 25B290...
  • Page 71 Parts Part Description 25B290 25B291 25B292 25B293 25B294 25B295 Part Part Description Description 25B290 25B290 25B291 25B291 25B292 25B292 25B293 25B293 25B294 25B294 25B295 25B295 16P784 TRANSDUCER, miniature I/P 18A989 BRACKET, pressure switch mounting 15T937 FITTING, swivel elbow; 1/4 npt x 5/32 t 112925 SCREW, button...
  • Page 72 Parts Part Description 25B290 25B291 25B292 25B293 25B294 25B295 Part Part Description Description 25B290 25B290 25B291 25B291 25B292 25B292 25B293 25B293 25B294 25B294 25B295 25B295 18B606 PLUG, 5mm, cable gland 114380 SCREW, M5 x 25mm, socket head 105332 NUT, M5 lock 116343 SCREW, ground 19A945...
  • Page 73 Parts Closed Loop Loop Fluid Fluid Pressure/Flow Pressure/Flow and and Gun Gun Atomizing Atomizing Air Air Control Control Closed Closed Loop Fluid Pressure/Flow Atomizing Control Models Models Models 25B296, 25B296, 25B297, 25B296, 25B297, 25B297, 25B298, 25B298, and 25B298, and 25B299 25B299 25B299 3A6948A...
  • Page 74 Parts Table 19 19 Parts Parts for for Models Models 25B296, 25B296, 25B297, 25B297, 25B298, 25B298, and and 25B299 25B299 Table Table Parts Models 25B296, 25B297, 25B298, 25B299 Part Description Part Part Description Description 25B296 25B296 25B296 25B297 25B297 25B297 25B298 25B298 25B298...
  • Page 75 Parts Part Description 25B296 25B297 25B298 25B299 Part Part Description Description 25B296 25B296 25B297 25B297 25B298 25B298 25B299 25B299 111502 FITTING, tube 18B053 CABLE, I/P C38163 WASHER, #10 ext. tooth lock 19A899 SPACER, #10; 2 inches 120435 REGULATOR, remote piloted 514930 SCREW, socket head cap C38211...
  • Page 76 Parts Part Description 25B296 25B297 25B298 25B299 Part Part Description Description 25B296 25B296 25B297 25B297 25B298 25B298 25B299 25B299 90▲ 16P265 LABEL, warning safety (sheet includes labels in English, French, and Spanish; included with ref. 65) ▲ Replacement safety labels are available at no cost. 3A6948A...
  • Page 77: Accessories

    #4 25B323 Air Control Upgrade Kit adds air control 16V069 Non-IS Power Cable, 50 ft (15 m) to a ProControl 1KE Plus fluid plate. 16V070 Non-IS Power Cable, 100 ft (30 m) 25B325 Pressure Switch Conversion Kit converts...
  • Page 78 Accessories Indicators Meters and and Transducers Transducers Indicators Indicators Meters Meters Transducers Part Part No. Part No. Description Description Description Part Part Part No. No. Description Description Description 25P594 IS Indicator Light Tower, 2 color light 289813 G3000 Meter — Positive displacement, with bracket and cables gear flow meter, 0.02 to 1.0 gpm (75 to 3800 cc/min), for low to medium...
  • Page 79: Electrical Schematic

    Electrical Schematic Electrical Schematic Schematic Electrical Electrical Schematic ProControl 1KE 1KE Plus Plus ProControl ProControl Plus 19A 908, 289813, M 12 5 PIN CABLE FLUID M E TER TO ADCM PORT #4 16H2 82, 19A 906, FLUID P R ESSURE M 12 5 PIN CABLE SENSOR TO ADCM PORT #7...
  • Page 80: Mounting Dimensions

    Mounting Dimensions Mounting Dimensions Dimensions Mounting Mounting Dimensions Power Supply Supply 16M167 16M167 and and 26C724 26C724 Power Power Supply 16M167 26C724 ProControl 1KE 1KE Plus Plus ADCM ADCM ProControl ProControl Plus ADCM Fluid Fluid and Fluid and Air Air Controls Controls Controls Mounting Mounting Panel...
  • Page 81: Appendix A - Modbus Variable Map

    Appendix A - Modbus Variable Map Appendix A A A - - - Modbus Modbus Variable Variable Map Appendix Appendix Modbus Variable Device Device Device Identification Identification Identification Registers Registers Registers Address Description Permissions Units Address Address Description Description Permissions Permissions Size Size...
  • Page 82: Run Registers

    Appendix A - Modbus Variable Map Run Registers Registers Registers All registers are 32-bit. Address Address Address Description Description Description Permissions Permissions Permissions Units Units Units High High High Notes Notes Notes 402000 Date, Year Read/Write Limited to 2099 402002 Date, Month Read/Write 402004...
  • Page 83: Run Setpoint Registers

    Appendix A - Modbus Variable Map Alarm Alarm Alarm Bitfield Bitfield Table Bitfield Table Table Clear an individual alarm by writing the value to the Modbus register 402012 (see Run Registers, page 82). Code Summary Code Summary Code Code Summary Summary Code Code...
  • Page 84: Setup Registers

    Appendix A - Modbus Variable Map Setup Registers Registers Setup Setup Registers All registers are 32-bit. Address Address Address Description Description Description Permissions Permissions Permissions Units Units Units High High High Notes Notes Notes 403000 Communication, Read/Write 0 = Off Modbus Mode 1 = On 403002...
  • Page 85 Appendix A - Modbus Variable Map Address Address Address Description Description Description Permissions Permissions Permissions Units Units Units High High High Notes Notes Notes 403036 Percentage Drive Read/Write Percent 99.0 Scaled as 1% = 65536 Minimum Setpoint Active when 403094 = 0 403038 System, Flow Rate Read/Write...
  • Page 86 Appendix A - Modbus Variable Map Address Address Address Description Description Description Permissions Permissions Permissions Units Units Units High High High Notes Notes Notes 403080 Pressure PID Kp Read/Write Value 403082 Pressure PID Ki Read/Write Value 403084 Pressure PID Kd Read/Write Value 403086...
  • Page 87 Appendix A - Modbus Variable Map Address Address Address Description Description Description Permissions Permissions Permissions Units Units Units High High High Notes Notes Notes 403150 Unused Read/Write 403152 Flow Rate Read/Write cc/min 9999 maximum setpoint limit 403154 Flow Rate Read/Write cc/min 9999 minimum setpoint...
  • Page 88: Technical Specifications

    Maximum Pressures Maximum inlet air pressure 100 psi 0.7 MPa, 6.9 bar Maximum fluid working pressure – See ProControl 1KE Plus Pressure Ratings, page 4 , for specific model configurations Components 289813 G3000 Meter 4000 psi 27.6 MPa, 275.8 bar...
  • Page 89 (313599) Fluid Regulator See Fluid Regulator Manual (3A0427) Fittings 17-4, 17-7, 303, 304, 316 Stainless Steel, PTFE Weight Weight Weight ProControl 1KE Plus ADCM 1.5 lb 0.68 kg Mounting Bracket 1 lb 0.45 kg 1.5 lb 0.68 kg...
  • Page 90: Graco Standard Warranty

    Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts.

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Procontrol 1ke plus adcm24l097

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