Graco ProControl 1KE Instructions - Parts Manual
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Graco ProControl 1KE Instructions - Parts Manual

Kits for management of fluid and air
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Instructions-Parts
ProControl 1KE® Kits for
Management of Fluid and Air
Use to monitor and control flow rate and track material use. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this manual. Save these
instructions.
See the G3000 meter manual (308778)
or Coriolis meter manual (313599) for
flow meter maximum working pressure.
See page 3 for kit information, including
approvals.
PROVEN QUALITY. LEADING TECHNOLOGY.
3A2614H
EN

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Summary of Contents for Graco ProControl 1KE

  • Page 1 Instructions-Parts ProControl 1KE® Kits for 3A2614H Management of Fluid and Air Use to monitor and control flow rate and track material use. For professional use only. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions.

  • Page 2: Table Of Contents

    Contents ProControl 1KE Models and Kits......3 Password Screen ..........25 Warnings ............5 Setup Screens............ 26 Setup Screen 1 ..........26 Overview............8 Setup Screen 2 ..........27 Installation............9 Setup Screen 3 ..........27 Non-Hazardous Locations ......9 Setup Screen 4 ..........

  • Page 3: Procontrol 1Ke Models And Kits

    24N672 (ADCM with bracket) are not available for separate sale. See approval information in Manual 332013 and on this page. The small label (Ref. 2) on the back of the module shows the ProControl 1KE Kit number. Available kits are described in the tables that follow.
  • Page 4 ProControl 1KE Models and Kits ProControl 1KE systems are not approved for use in hazardous locations unless all accessories and all wiring meet local, state, and national codes. Kits for Hazardous Locations Kit No. Series Configuration ProControl G3000 Fluid Pressure...

  • Page 5: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
  • Page 6 Warnings WARNING INTRINSIC SAFETY Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe equipment will create a hazardous condition and can cause fire, explosion, or electric shock. Follow local regulations and the following safety requirements. • Be sure your installation complies with national, state, and local codes for the installation of electrical apparatus in a Class I, Group D, Division 1 Hazardous Location, including all of the local safety fire codes, NFPA 33, NEC 500 and 516, and OSHA 1910.107.
  • Page 7 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.

  • Page 8: Overview

    Overview Overview The ProControl 1KE Advanced Display Control The ProControl 1KE is available in configurations for Module is an electronic flow control and fluid installation in Hazardous Locations or Non-Hazardous monitoring system. The ProControl 1KE performs the locations. The power supply for Hazardous Locations...

  • Page 9: Installation

    Fluid Control Cable Flow Meter Fluid Inlet, 1/4 npt female Pressure Transducer inlet/outlet. I/P Transducer (Current to Pressure). See ProControl 1KE Module with Bracket Air Connections, page Power Supply and Cable (6 ft., 2 m), to Mounting Panel. terminal 3. See...

  • Page 10: Hazardous Locations

    Installation Hazardous Locations • Installation should be in accordance with ANSI/ISA RP12.06.01, “Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations,” and the National Electrical Code® (ANSI/NFPA 70). Do not substitute or modify system components as this may impair intrinsic safety. For installation, •...
  • Page 11 Installation Key: Fluid Regulator Flow Meter, 1/4 npt female inlet/outlet Fluid Control Cable ProControl 1KE Module with Bracket Pressure Transducer Power Supply with Barrier I/P Transducer (Current to Pressure). See Air Connections, page Meter Cable (50 ft., 15 m), to terminal 4. See Cable Connections, page Mounting Panel.

  • Page 12: Grounding

    Connect the other end to ground. In an IS system, the ProControl 1KE also is grounded by connection to the grounded power supply. The equipment must be grounded to reduce the risk of static sparking and electric shock.

  • Page 13: Cable Connections

    From Power Supply Digital Input/Output To/From Meter and Light Tower (Accessory) Fiber Optic Reciever Black Lead from Port 2 on another ProControl 1KE (or Informer) Fiber Optic Transmitter Red Lead to Port 1 on another ProControl 1KE (or Informer) Analog Input...

  • Page 14: Electrical Connections

    Installation Electrical Connections Install per Graco Control Drawing 16M169, in Manual Table 1 Power Barrier Wiring Connections 332013. See also Figure 1. Power Cable Leads Barrier Connection Brown (power) Connector 1 1. Connect main power supply cord (E, not supplied) through strain relief to terminals L and...

  • Page 15: Air Connections

    Controller (PLC) or Personal Computer (PC). with a PC using an ethernet cable. See Appendix B - Advanced Web Interface, page • The Fiber Optic Converter (Graco Kit 24N978) for instructions. enables Modbus RTU communication with a user-supplied PLC using a serial cable.
  • Page 16 Installation Typical Installation Non-Hazardous Location Hazardous Location 3A2614H...
  • Page 17 Installation A1 and A2 Flow Meter Supplied in some kits. See Parts, page B1 and B2 ProControl 1KE Module with Bracket Supplied Power Supply and Barrier Supplied in Hazardous Location Kits D1 and D2 Meter Cable (50 ft., 15 m) Supplied in kits with meter Power Cord (10 ft., 3 m), not shown...

  • Page 18: Operation

    Follow the Pressure Relief Procedure system. whenever you see this symbol. For information on the G3000 Graco flow meter, see manual 308778. For information on the Coriolis flow meter, see manual 313599. Calibrate the meter as instructed before using the meter for production.

  • Page 19: Set The Modbus Addresses

    Off . If you need the Modbus, set the Modbus mode to SLAVE . The address value is between 1 and 247. The modbus address corresponds to the address of the ProControl 1KE. See Appendix A for further information. 3A2614H...

  • Page 20: Replace The Battery

    Operation Replace the Battery Replace the battery only if the clock stops functioning 5. Use a flathead screwdriver to pry out the old after disconnecting power or a power failure. battery. Sparking can occur when changing the battery. Replace the battery only in a non-hazardous location, away from flammable fluids or fumes.

  • Page 21: Display Module

    3. When all digits are correct, press again to Operation Modes accept. The ProControl 1KE has two operation modes: Run 4. Press to cancel. Mode and Setup Mode. For detailed information see Check Box Field...

  • Page 22: Icons

    Display Module Icons As you move through the ProControl 1KE screens, you will notice that most information is communicated using icons rather than words to simplify global communication. The detailed screen descriptions in Run Screens, page 24, and Setup Screens, page 26, explain what each icon represents.
  • Page 23 Set Modbus Address Set Serial Port Baudrate Modbus Functionality is Set Serial Port Parity Select Correct Date Select Date Format ProControl 1KE is Modbus Slave Set the Correct Time Enter User-Set Set Upper and Lower Password Limits for Fluid Flow...

  • Page 24: Run Screens

    Run Screens Run Screens Run Screen 2 When in Run Mode, the ProControl 1KE displays the flow rate percent target, actual fluid pressure, and current flow rate on Screen 1. Screen 2 displays Use this screen to view or reset the batch totalizer the batch total and grand total for the flow meter to...

  • Page 25: Password Screen

    Password Screen Run Screens 3 — 6 Enter password to enable entry to the Setup screens. Set the password to 0000 to disable password protection. See Setup Screen 9 to set or change Use Screens 3–6 to view the log of recent alarms. the password.

  • Page 26: Setup Screens

    The Setup Mode is used to set up a password Reset Maintenance Totalizer - resets the (if desired) and to set parameters for controlling maintenance totalizer to zero. and monitoring fluid flow with the ProControl 1KE. Maintenance Totalizer - Displays the Screen Navigation and Editing, page 21, for...

  • Page 27: Setup Screen 2

    Setup Screens Setup Screen 2 Setup Screen 3 Use this screen to set the upper and lower limits for Use this screen to set your flow rate maximum and operator adjustment of flow rate percent and to select minimum values and to select your preferred flow your preferred pressure units.

  • Page 28: Setup Screen 4

    Setup Screens Setup Screen 4 Setup Screen 5 Use this screen to set your alarm preferences. Select Use this screen to calibrate your meter and to view or set your meter k-factor. See to enable the alarm, or leave the box empty to Calibrate the Meter, page 18, for procedure.

  • Page 29: Setup Screen 6

    1 and 2. Note that ports 5 and 6 are used as modbus master devices for connecting to other ProControl 1KE (or Informer) modules. Enter the screen to set or change preferences.

  • Page 30: Setup Screen 8

    Setup Screens Setup Screen 8 Setup Screen 9 Use this screen to set your date format, date, and Use this screen to enter a password that will be time. required to access the Setup screens. This screen also displays the software version. Enter the screen to set or change preferences.

  • Page 31: Deviations And Advisories

    Deviations and Advisories Deviations and Advisories There are two types of errors that can occur. Errors Alarm Log Logic: If Alarm Auto Clear is enabled, are indicated on the display. the system will not log the same alarm twice. For example, if the system goes back forth between low flow (F2) and normal, the system will log this error only once, to keep the log from filling up before the...

  • Page 32: Troubleshooting

    Power is not on. Turn power supply on. dark. Loose or disconnected power Tighten or connect cable. cable. ProControl 1KE has power but Hardware failure. Replace ProControl 1KE. does not function. Pressure or Flow Rate reads 0 Loose or disconnected flow Check the digital input/output when fluid is flowing.
  • Page 33 Troubleshooting Diagnostic Information The LEDs on the bottom of the ProControl 1KE give important information about system function. LED Signals Signal Description Green On ProControl 1KE is powered up. Yellow Internal communication in progress. Red solid ProControl 1KE failure. See Troubleshooting.

  • Page 34: Parts

    Parts Parts Kits for Hazardous Location 24L085, 24P593, 24P595, 24L087, 24P597, 24L089, 24L091 3A2614H...
  • Page 35 POWER SUPPLY; 90–264 VAC input, 15 VDC output. Manual 332196. Not included in Kits 24R261, 24R262, and 24R263. 24L083 MODULE, ProContol 1KE, includes 3a-3c — — — MODULE, ProControl 1KE, with software 277853 BRACKET 3c▲ 16P265 LABEL, warning, not shown 16V142 CABLE, intrinsically safe*, fluid control, 16 m (52.5 ft)
  • Page 36 Parts Kits for Non-Hazardous Location 24L084, 24L086, 24L088, 24L090, 24P592, 24P594, 24P596 3A2614H...
  • Page 37 Part Description Qty. 16V680 POWER SUPPLY, 90–264 VAC input, 15 VDC output 24L083 MODULE, ProContol 1KE, includes 3a-3c — — — MODULE, ProControl 1KE, with software 277853 BRACKET 3c▲ 16P265 LABEL, warning, not shown 16P790 CABLE, fluid control — — —...
  • Page 38 Parts Fluid and Air Control Parts 3A2614H...
  • Page 39 Parts Table 6 Fluid and Air Control Parts, Models 24L084, 24L085, 24L086, 24L087 Ref. Part Description Qty. 24L084, 24L085 24L086 24L087, 24R263 24R262 16E841 PANEL, mounting ✔ ✔ ✔ ✔ 16P784 TRANSDUCER, I/P; includes ✔ ✔ ✔ ✔ ref. 208 16P790 CABLE, fluid control ✔...
  • Page 40 Parts Table 7 Fluid and Air Control Parts, Models 24L088, 24L089, 24L090, 24L091 Ref. Part Description Qty. 24L088 24L089 24L090 24L091 16E841 PANEL, mounting ✔ ✔ 16P784 TRANSDUCER, I/P; includes ref. ✔ ✔ ✔ ✔ 16P790 CABLE, fluid control ✔ ✔...
  • Page 41 Parts Table 8 Fluid and Air Control Parts, Models 24P592, 24P593, 24P594 Ref. Part Description Qty. 24P592 24P593 24P594 16E841 PANEL, mounting ✔ 16P784 TRANSDUCER, I/P; includes ref. 208 ✔ ✔ ✔ 16P790 CABLE, fluid control ✔ ✔ 16V142 CABLE, fluid control, IS ✔...
  • Page 42 Parts Table 9 Fluid and Air Control Parts, Models 24P595, 24P596, 24P597 Ref. Part Description Qty. 24P595, 24P596 24P597 24R261 16E841 PANEL, mounting ✔ ✔ ✔ 16P784 TRANSDUCER, I/P; includes ref. 208 ✔ ✔ ✔ 16P790 CABLE, fluid control ✔ 16V142 CABLE, fluid control, IS ✔...

  • Page 43: Accessories

    Fiber Optic Cable, 50 ft (15 m) barrier, terminal blocks, wiring, and power cable. Add to the power supply 16M173 Fiber Optic Cable, 100 ft (30 m) to power an additional ProControl 1KE 16V381 Cable, M12, reverse key, 5–pin (or Informer). 289814...

  • Page 44: Mounting Dimensions

    Mounting Dimensions Mounting Dimensions Power Supply 16M167 ProControl 1KE Module Fluid and Air Controls Mounting Panel Mounting Dimensions Overall Overall Overall Mounting Width Height Depth Width (C) x Height (D) Hole Size Component in. (mm) in. (mm) in. (mm) in. (mm) in.

  • Page 45: Appendix A - Modbus Variable Map

    Appendix A - Modbus Variable Map Appendix A - Modbus Variable Map Table 11 Device Identification Registers Register Description Units Informer Size Permissions Modbus Register Read Only 401040 Software Version Major 32 Bit String, 4 Bytes 401042 32 Bit Read Only Software Version Minor String, 4 Bytes Read Only...
  • Page 46 Appendix A - Modbus Variable Map Register Informer Description Size Units High Limit Notes Permissions Modbus Limit Register Read Only 402016 Current Pressure 32 Bit bar 65536 x 1000 16 Bit percent Read 402018 Current Pressure Target 0 to 99.9 percent Read/Write 402019...
  • Page 47 Appendix A - Modbus Variable Map Register Informer Description Size Units High Notes Permis- Modbus Limit Limit sions Register 32 Bit cc Read/Write 403023 System, Flow Rate Minimum 999000 16 Bit cc Read/Write 403025 System, Meter K-Factor 5000 0.010 to 5.000 cc Read/Write 403026 System, Pressure Transducer 16 Bit 0=Type 1,...

  • Page 48: Appendix B - Advanced Web Interface

    Manual 332459, select the Network Tab. to all devices. It includes sections on how to configure It should show at least one ProControl 1KE on the your computer, initialize the system, configure the list of networked devices. Click on the icon for the main system settings, and set up your network.
  • Page 49 Appendix B - Advanced Web Interface Monitor Tab Use this tab to monitor the current device in real time. The only change that can be made on this tab is to reset the batch total. Click Reset to change the batch total immediately to zero.
  • Page 50 Click on Setup. Use this tab to view or change your press Enter. For drop-down menus, click on the ProControl 1KE settings. For items with a field, type desired option. The change is immediate. the desired number in the field and press Enter on your keyboard.
  • Page 51 In this screen section, view the modbus mode, address, baud rate, and parity. Modbus information must be adjusted on the ProControl 1KE. If you were to adjust it on your PC, the change would cause a disruption in your connection.

  • Page 52: Notes

    Notes Notes 3A2614H...

  • Page 53: Technical Data

    See G3000 meter manual (308778) or Coriolis meter manual (313599) Fluid Regulator See Fluid Regulator Manual (3A0427) Fittings Stainless Steel Weight 1.5 lb 0.68 kg ProControl 1KE Mounting Bracket 1 lb 0.45 kg Power Supply 16M167 9 lb 4.1 kg Fluid Plate (fully populated) 10.5 lb 4.76 kg...

  • Page 54: Graco Standard Warranty

    Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts.

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