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Spectrum Controls Micro 800 User Manual

Expansion i/o 8-channel analog output module
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User's Manual Pub. 0300308-02 Rev. A

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  • Page 1 User’s Manual Pub. 0300308-02 Rev. A...

  • Page 2: Important Notes

    No patent liability is assumed by Spectrum Controls, Inc. with respect to the use of any of the information, products, circuits, programming, or services referenced herein.

  • Page 3: Table Of Contents

    Micro800 8-Channel Universal Analog Output Module Table of Contents ................................. MPORTANT OTES CHAPTER 1 MODULE OVERVIEW ......................... 1-1 ..........................1-1 ENERAL ESCRIPTION ........................... 1-3 UTPUT PECIFICATIONS ............................1-7 ORMATS ..........................1-7 ARDWARE EATURES 1.4.1 LED Blink Codes ............................1-7 1.4.2 1.1 LED Operation ............................. 1-7 1.4.3 2.1 LED Operation .............................
  • Page 4 Micro800 8-Channel Universal Analog Output Module 3.5.16 Fault Mode/Program Mode Operation ....................3-23 3.5.17 Module Specific Hardware Errors ......................3-24 3.5.18 Module Specific Configuration Errors ....................3-24 APPENDIX A MANUALLY IMPORTING AN AOP ....................A-1 INDEX .................................. I-1 User’s Manual Pub. 0300308-02 Rev. A...
  • Page 5 Micro800 8-Channel Universal Analog Output Module Preface Read this preface to familiarize yourself with the rest of the manual. This preface covers the following topics: • Who should use this manual • How to use this manual • Related documentation •...
  • Page 6 Micro800 8-Channel Universal Analog Output Module Allen-Bradley Refer to this Document Pub. No. Micro870 24V DC Expansion Power Supply Installation 2085-IN008 Instructions Micro850 24-Point Programmable Controllers Installing 24-point PLC 2080-IN007 Installation Instructions Micro850 48-Point Installing 48-point PLC Programmable Controllers 2080-IN008 Installation Instructions Micro870 24-Point Installing 24-point PLC...
  • Page 7 Micro800 8-Channel Universal Analog Output Module Conventions Used in This Manual The following conventions are used throughout this manual: • Bulleted lists (like this one) provide information not procedural steps. • Numbered lists provide sequential steps or hierarchical information. • Italic type is used for emphasis.
  • Page 8 viii Micro800 8-Channel Universal Analog Output Module User’s Manual Pub. 0300308-02 Rev. A...

  • Page 9: Chapter 1 Module Overview

    Chapter 1 Module Overview This chapter covers the following topics: • General description • Output specifications • Data formats • Hardware features • System overview and module operation The Micro800 8-Channel Analog Output Module is an 8-point analog output module designed to expand the local I/O capability of Rockwell Automation Micro850 and Micro870 Systems over its Expansion I/O buses.
  • Page 10 Connected Component Workbench (CCW) software for Micro850 and Micro870 family controllers or with the Module Configuration Converter (MCC) utility from Spectrum Controls, Inc. The module is factory calibrated and tested before shipping. After installation, the modules begin operation in a default, usable condition. During startup, all outputs are disabled and off until a valid configuration has been received.

  • Page 11: Output Specifications

    Chapter 1: Module Overview Output Specifications The 2085sc-OF8 module has the following output specifications: Table 1-1. Output/Performance/Environmental Requirements Output Description Value Operating Temperature -20 ºC to 65 ºC (-4 ºF to 149 ºF) Storage/Non-Operating -40 ºC to 85 ºC (-40 ºF to 203 ºF) Temperature Operating Humidity 5% to 95%, non-condensing...
  • Page 12 Chapter 1, Module Overview Output Description Value Output Short Circuit Protection Current outputs are electronically current limited to 20.4 mA or in current mode less with no damage Output short circuit protection Output current will be limited at 15 mA in voltage mode Resolution in current mode 750 nA/bit...
  • Page 13 Chapter 1: Module Overview Output Description Value Less than 15 mV in voltage mode Output Ripple Less than 30 µA in current mode Isolation 50 VAC working Reinforced isolation tested at 2 kVDC for 1 Input to backplane isolation minute. 50 VAC working Reinforced isolation tested at 2 kVDC for 1 Input to Chassis GND isolation minute.
  • Page 14 Chapter 1, Module Overview Table 1-2 EMC Specification Table Environmental Tests Test Level Limits Radiated Emissions (Enclosure) Class A, 30 MHz – 1 GHz Conducted Emissions Group 1, Class A (AC Mains), 150 kHz – 30 MHz 6 kV Indirect (Coupling Plate) ESD immunity 6 kV Contact Discharge (to points of initial contact) (Performance Criteria B)

  • Page 15: Data Formats

    Chapter 1: Module Overview Table 1-3. Safety Test Specification Table Safety Tests Industry Standards UL 61010-2-201 Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use–Part 2-201: Particular Requirements for Control Equipment (NRAQ, NRAQ7) UL Safety cUL CAN/CSA C22.2 No. 61010-1-12 (Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use–Part 1: General Requirements) ULH ANSI/ISA–12.12.01–2007 Nonincendive Electrical Equipment for Use...

  • Page 16: Led Operation

    Chapter 1, Module Overview GREEN. If the LED remains off, there is an error with the module: it may not have power, or the module failed to pass the self-test. Table 1-4 LED Blink Codes for Firmware 1.1 Indicator State Description No power applied to device or the module may have failed to pass its self-test.

  • Page 17: System Overview And Module Operation

    Calibration invalid or corrupted Factory calibration must be performed. This code will be seen for newly Return the module to Spectrum Controls, Inc. for manufactured boards that have yet to be recalibration. calibrated. Serial Number Invalid or Corrupted Serial number must be programmed.
  • Page 18 1-10 Chapter 1, Module Overview Block diagram: 50VAC Working RTB pins Reinforced Status V/I OUTx Watchdog Indicator Isolation 8 Output monitor Channels RTNx Backplane Voltage/ Communication Current Backplane Processor Isolator Driver ASIC 8 Ch. D/A & output 5V DC Converter Protection channels (used by backplane...

  • Page 19: Chapter 2 Installation And Wiring

    Chapter 2 Installation and Wiring This chapter will cover: • Compliance to European union directives • Power requirements • General considerations • Mounting Compliance to European Union Directives This product is approved for installation within the European Union and EEA regions.

  • Page 20: General Considerations

    Chapter 2: Installation and Wiring Backplane current ratings: + 5 V rail is 85 mA maximum at 5 VDC; +24 V rail it is 10 mA maximum at 24 VDC: 5 VDC 24 VDC 85 mA 10 mA Field Power current rating is 195 mA at 24 VDC. General Considerations The 2085sc-OF8 module is suitable for use in an industrial environment when...

  • Page 21: Prevent Electrostatic Discharge

    Chapter 2: Installation and Wiring 2.3.2 Prevent Electrostatic Discharge Electrostatic discharge can damage integrated circuits or semiconductors if WARNING you touch analog module card bus connector pins or the terminal block on the output module. Follow these guidelines when you handle the module: •...

  • Page 22: Mounting

    Chapter 2: Installation and Wiring Mounting Keeping module free of debris and avoiding overheating: WARNING • Do not remove protective debris strip until after the module and all other equipment near the module is mounted and the wiring is complete. •...

  • Page 23: Module Description

    Chapter 2: Installation and Wiring 2.4.3 Module Description Description Description Mounting screw hole/mounting foot Module interconnect latch Removable Terminal Block (RTB) DIN rail mounting latch RTB hold down screws I/O Status LED You can choose to wire the expansion I/O module before installing it next to the controller or wire it once the module is secured in place.

  • Page 24: Insert Module Next To The Controller

    Chapter 2: Installation and Wiring 2.4.4 Insert Module Next to the Controller Follow the instructions to insert and secure the expansion I/O module to the controller: The module expansion may only be mounted horizontally. NOTE For environments with greater vibration and shock concerns, use the panel NOTE mounting method, instead of DIN rail mounting.
  • Page 25 4. Snap the module into the module bay. Hazard of damage to equipment. WARNING The Spectrum Controls RTB hold down and terminal screws must be tightened by hand using the guidelines in Step 5. They must not be tightened using a power tool.

  • Page 26: Wiring Diagram

    Chapter 2: Installation and Wiring Wiring Diagram Wire the module using the following images, which explain the layout of the single-row, 18-pin terminal block, and the associated wiring diagram for the output signals, and the two, 24 VDC field power terminal input pins for the 2085sc-OF8 module: Name V/I OUT0...
  • Page 27 Chapter 2: Installation and Wiring Terminal Block signal descriptions are as follows: Name Description V/I OUT0 Channel 0 voltage or current output RTN0 Channel 0 return V/I OUT1 Channel 1 voltage or current output RTN1 Channel 1 return V/I OUT2 Channel 2 voltage or current output RTN2 Channel 2 return...
  • Page 28 2-10 Chapter 2: Installation and Wiring User’s Manual Pub. 0300308-02 Rev. A...
  • Page 29 Chapter 3 Configuring the 2085sc-OF8 Using CCW This chapter covers the following subjects: • How to use Connected Components Workbench (CCW) and, optionally, ModuleConfigConverter.exe software to configure the Module. • Analog Data and Status settings. • Data Links settings. • Setting configuration parameters and associated values.

  • Page 30: Chapter 3 Configuring The 2085Sc-Of8 Using Ccw

    Chapter 3: Configuring the 2085sc-OF8 Using CCW Spectrum Controls, Inc. also provides a custom configuration software utility that you may use to provide configuration settings to the profile. 2085sc-OF8 AOP You use the module’s AOP to configure your module. The AOP is available in the CCW software.
  • Page 31 Chapter 3: Configuring the 2085sc-OF8 Using CCW If necessary, confirm with the Windows operating system that you wish to run the software. The Module Profile Tool dialog appears. 3. Select the row showing the module catalog name, and then click the View button.
  • Page 32 Chapter 3: Configuring the 2085sc-OF8 Using CCW The Resources tab appears: The window lists the language chosen for the module, and the module description. You may also use this tab to access the help file provided for the module. 5. To view default configuration information, click the Default Configuration tab: The enabled checkbox shown on the bottom of the tab indicates that the module AOP provides the service for launching the MCC utility to help...

  • Page 33: Ccw Configuration Tab

    Chapter 3: Configuring the 2085sc-OF8 Using CCW Using the Module Profile Tool to import the 2085sc-OF8 AOP into CCW NOTE software is necessary only if you are using a CCW version earlier than 11.00.00. For information on manually importing an AOP file, see Appendix A.
  • Page 34 Chapter 3: Configuring the 2085sc-OF8 Using CCW The same variables can also be found on the CCW Global Variables Tab: 3. To view the configuration tab, click the Configuration option: • Maximum Length. Shows maximum number of words available. Each word is 16-bit. Configuration.

  • Page 35: Setting Configuration Parameters Using Mcc

    You may create the configuration for each channel using the MCC utility provided by Spectrum Controls, Inc. You download the utility from the Spectrum Controls website at https://www.spectrumcontrols.com. To use the MCC utility: 1.
  • Page 36 Chapter 3: Configuring the 2085sc-OF8 Using CCW 3. To run the tool, click Launch. The Module Config Converter dialog appears: 4. Select the 2085sc-OF8 module from the drop-down menu, and click OK: The 2085sc-OF8 Configuration Setup dialog appears: User’s Manual Pub. 0300308-02 Rev. A...
  • Page 37 Chapter 3: Configuring the 2085sc-OF8 Using CCW 5. View and specify the following options as needed. See Channel Configuration Bit locations listed later in this section for details on the settings for every configuration bit: Channel. Lists number of input channel from 0 to 7. Click to select. •...
  • Page 38 3-10 Chapter 3: Configuring the 2085sc-OF8 Using CCW • HCA. High Clamp Alarm Enable. To trigger the channel Over Range Alarm at the user-defined High Clamp Value, enable the HCE feature together to take effect. Otherwise, the alarm can be triggered at the High Range or Limit value based on the Data Format and Range Type selections.
  • Page 39 Chapter 3: Configuring the 2085sc-OF8 Using CCW 3-11 • Low Clamp Value. Specifies low value at which output is clamped: 6. When finished making selections, click Generate. The Configuration Text dialog appears, with your configuration settings for all channels. You can manually copy the settings and paste it to the textbox of the CCW Configuration tab 7.

  • Page 40: Software Versioning

    3-12 Chapter 3: Configuring the 2085sc-OF8 Using CCW 9. Download the CCW project to controller and start to run the module operation. 3.4.1 Software Versioning The software version tracks major and minor revisions for end users. The shipped software version begins at version 1.1. Once released, the major revision is typically incremented if new features are introduced to the product.

  • Page 41: Plc Interfaces

    Array of Words. Module Identity The following values are stored in the Vendor ID, Product_Type, Product_Code, Series_Rev, and Mod_Features arrays: Parameter Vendor ID 0×3A (58) 58 (Spectrum Controls) Product Type 0×0A 10 (Analog) Product Code 0×71 (113) 50208 (First release Series Rev (1.1)

  • Page 42: Input Table

    3-14 Chapter 3: Configuring the 2085sc-OF8 Using CCW 3.5.3 Input Table The Input Table provides status bits for the module and individual channels. One byte (8-bits) is allocated for each channel output status. The Input Table also indicates the currently applied output value for each channel: CCW- High Byte Low Byte...

  • Page 43: Module Status (Ai_00)

    Chapter 3: Configuring the 2085sc-OF8 Using CCW 3-15 3.5.4 Module Status (AI_00) The 2085sc-OF8 module status bit definitions are listed below: Name Description General Status <channel> General status bit. If a bit is set (1) then there is an error associated with that S<n>...

  • Page 44: Channel Output Status (Ai_04:01)

    3-16 Chapter 3: Configuring the 2085sc-OF8 Using CCW 3.5.5 Channel Output Status (AI_04:01) Each word holds two channel output status bits. The high byte is for odd channel and the low byte is for even channel. Bit definitions for channel output status are: Name Description Over Range <channel>...

  • Page 45: Data Ch (Ai_12:05)

    Chapter 3: Configuring the 2085sc-OF8 Using CCW 3-17 Name Description Under Range <channel> When set to 1, indicates the output word value set by the user is less than or equal to the defined Under Range Alarm value. The Under Range value is determined by the LCE and LLA configuration bit settings: Under Range Value...

  • Page 46: Output Table

    3-18 Chapter 3: Configuring the 2085sc-OF8 Using CCW 3.5.8 Output Table The Output Table consists of 10 INTs (signed 16-bit integer). The meaning of the values depends on the individual channel’s scaling configuration. Channel WORD Usage Output AO_00 Signed INT Ch 0 Output AO_01...

  • Page 47: Configuration Table

    Chapter 3: Configuring the 2085sc-OF8 Using CCW 3-19 Name Description Unlatch Over Range <channel> 12, 8, 4, 0 UOR<n> Set this bit to clear the channel over range alarm. Unlatch Under Range <channel> 13, 9, 5, 1 UUR<n> Set this bit to clear the channel under range alarm. Unlatch Load Error <channel>...

  • Page 48: Configuration Bit Definition

    3-20 Chapter 3: Configuring the 2085sc-OF8 Using CCW 3.5.12 Configuration Bit Definition Name Description Disable Set to 1 to disable channel. 0 = 4-20 mA 1 = 0-20 mA Range 2 = ±10 V 3 = 0-10 V 4 = 0-5 V 0 = EU ×1 1 = Raw/Proportional Format...
  • Page 49 Chapter 3: Configuring the 2085sc-OF8 Using CCW 3-21 Name Description High Limit Alarm Enable This bit is only valid when the HCE bit is cleared. It is ignored when HCE is set. When HCE is cleared and HLA set, the Over Range status bit is set when the Output is set to a value greater than or equal to the High Limit value indicated in the Output Range Table.

  • Page 50: Channel Configuration Bit Mapping

    3-22 Chapter 3: Configuring the 2085sc-OF8 Using CCW 3.5.13 Channel Configuration Bit Mapping Data Channel Options Range Format Disable Enable Disable 4-20 mA 0-20 mA ±10 V 0-10 V 0-5 V Percent Raw/Prop Enable Disable 3.5.14 Voltage/Current Output The module has one 8-channel DAC and 8 programmable output drivers. They are configured and set based on user-configurable parameters.

  • Page 51: User Scaling/Data Format And Range

    Chapter 3: Configuring the 2085sc-OF8 Using CCW 3-23 Range Low Limit Low Range High Range High Limit 0 V ~ 5 V 0.0 V 0.0 V +5.0 V +5.25 V 0 V ~ 10 V 0.0 V 0.0 V +10.0 V +10.5 V -10 V ~ +10 V -10.5 V...
  • Page 52 3-24 Chapter 3: Configuring the 2085sc-OF8 Using CCW • All Outputs are turned off if a hardware fault is detected. If the hardware fault clears, the outputs resume the previous setting. • All outputs are turned off when Program Mode is detected. Outputs resume normal operation when Run Mode is detected.
  • Page 53 Controls, please ensure that the unit is enclosed in approved ESD packaging (such as static-shielding / metalized bag or black conductive container). Spectrum Controls reserves the right to void the warranty on any unit that is improperly packaged for shipment.
  • Page 55 This appendix explains how to manually import an AOP rampp file into CCW software. 1. Download the latest module AOP from Spectrum Controls website, https://www.spectrumcontrols.com, and save the file to a local folder on your computer (normally the Downloads folder).
  • Page 56 Appendix A: Manually Importing an AOP 8. The program loads the .rampp file and informs you that you need to restart the CCW program. 9. After the program restarts, create a new project or reload your project. Select an Available slot from the Expansion Modules drop-down list: The newly imported module is now available as a selection from the Expansion Modules list.
  • Page 57 Index 2085sc-OF8 AOP import 3-5 option 3-6 Add On Profile (AOP) 3-2 High Clamp Alarm Latch Enable description 3-21 description 3-21 High Clamp Alarm Enable description 3-20 field 3-10 High Clamp Enable description 3-20 manual importation A-1, 1 High Clamp Value ASCII field 3-10 option 3-6...
  • Page 58 Appendix A: Manually Importing an AOP Noise 2-3 updating 3-12 Output Ch<x> Specifications description 3-18 environmental 1-5 Parts List 2-4 hardware 1-3 safety test 1-7 interfaces 3-13 System Power description 1-1 remove 2-3 Technical Assistance 3-25 Power Requirements 2-1 Technical support Radix contact information, vi menu 3-6...
  • Page 59 User’s Manual Pub. 0300308-02 Rev. A...
  • Page 60 ©2016-2019, Spectrum Controls, Inc. All rights reserved. Specifications subject to change without notice. The Encompass logo and Micro800 are trademarks of Rockwell Automation. Corporate Headquarters Spectrum Controls Inc. P.O. Box 6489, Bellevue, WA 98008 USA 1705 132 Ave NE, Bellevue, WA 98005...

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