Spectrum Controls Micro800 User Manual

Spectrum Controls Micro800 User Manual

Expansion i/o; analog combination i/o module
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Summary of Contents for Spectrum Controls Micro800

  • Page 2: Important Notes

    No patent liability is assumed by Spectrum Controls, Inc. with respect to the use of any of the information, products, circuits, programming, or services referenced herein.
  • Page 3: Table Of Contents

    Micro800 Analog Combination I/O Module Table of Contents IMPORTANT NOTES ............................... II CHAPTER 1 MODULE OVERVIEW ......................... 1-1 ..........................1-2 ENERAL ESCRIPTION ........................1-3 ERFORMANCE PECIFICATIONS ..........................1-5 UTPUT PECIFICATIONS ..........................1-7 NPUT PECIFICATIONS ........................ 1-8 NVIRONMENTAL PECIFICATIONS ........................1-9...
  • Page 4 Micro800 Analog Combination I/O Module 3.7.6 ADC Filters for Input Channels ........................ 3-28 3.7.7 Open Circuit Detection for Input Channels....................3-28 3.7.8 Fault Mode/Program Mode Operation ....................3-29 ......................... 3-29 RODUCT ERFORMANCE 3.8.1 Update Rate for Output Channels ......................3-29 3.8.1 Update Rate for Input Channels......................
  • Page 5 Who Should Use This Manual Use this manual if you are responsible for designing, installing, programming, or troubleshooting control systems that use the Micro800 Analog Combination I/O Module. Before you access any equipment or begin to install any IO modules,...
  • Page 6 Micro800 Analog Combination I/O Module Allen-Bradley Refer to this Document Pub. No. Micro850 24-Point Programmable Controllers Installing 24-point PLC 2080-IN007 Installation Instructions Micro850 48-Point Installing 48-point PLC Programmable Controllers 2080-IN008 Installation Instructions Micro870 24-Point Installing 24-point PLC Programmable Controllers 2080-IN012...
  • Page 7 Micro800 Analog Combination I/O Module Conventions Used in This Manual The following conventions are used throughout this manual: • Bulleted lists (like this one) provide information not procedural steps. • Lists provide sequential steps or hierarchical information. Italic type is used for emphasis.
  • Page 8 Micro800 Analog Combination I/O Module User’s Manual Pub. 0300307-01 Rev. A...
  • Page 9: Chapter 1 Module Overview

    Chapter 1 Module Overview This chapter covers the following topics: • General description • Performance specifications • Output specifications • Input specifications • Environmental specifications • Safety Test specifications • Hardware features • System overview and module operation The Micro850 Analog Combination I/O Module (2085-IF4XOF4-SC Expansion I/O Module) is a 4-channel, analog input and 4-channel, analog output module designed to expand the local I/O capability of Rockwell Automation...
  • Page 10: General Description

    Chapter 1, Module Overview General Description The 2085-IF4XOF4-SC Expansion I/O module measures up to 4 channels of current and/or voltage inputs, and 4 channels of current and/or voltage outputs. The module supports: Four input channels: • The module measures either voltage or current input signal for each channel.
  • Page 11: Performance Specifications

    Connected Component Workbench (CCW) software for the Micro850 and Micro870 family controllers or with the Module Configuration Converter (MCC) utility from Spectrum Controls, Inc. The module is factory calibrated and tested before shipping. After installation, the modules begin operation in a default, usable condition. During power startup, all outputs and inputs are disabled and off until a valid configuration has been received.
  • Page 12 Chapter 1, Module Overview Parameter Specification Pollution Level Meets Pollution Degree 2 requirements Meets CE requirements for operating ESD category B at 6 kV indirect (coupling plate). Radiated Immunity 10 V/m with 1 kHz sine-wave 80% AM from 80…2000 MHz 10 V/m with 200 Hz square wave 50% Pulse 100% AM at 900 10 V/m with 200 Hz square wave 50% Pulse 100% AM at 1890 10 V/m with 1 kHz sine-wave 80% AM from 1000…2000 MHz...
  • Page 13: Output Specifications

    Chapter 1: Module Overview Parameter Specification REACH Meets European REACH 7 requirements. Output Specifications The 2085-IF4XOF4-SC module has the following output specifications: Table 1-2. Output/Performance/Environmental Requirements Output Description Value Outputs per module 4 current or voltage outputs. Each channel can only output either current or voltage at one time.
  • Page 14 Chapter 1, Module Overview Output Description Value Voltage accuracy Error at 25 °C, Max Error over -20 °C to 65 °C, Max (calibrated) 0-5 V ±5 mV ±12.5 mV 0-10 V ±20 mV ±50 mV ±10 V ±20 mV ±50 mV Output Current Repeatability At 25 °C 0-20 mA...
  • Page 15: Input Specifications

    Chapter 1: Module Overview Input Specifications The 2085-IF4XOF4-SC module has the following input specifications: Table 1-3. Input/Performance/Environmental Requirements Input Description Specification 4 current or voltage inputs. Each channel measures either voltage Number of Inputs or current. Current: 0 to 20 mA, 4 to 20 mA Input ranges Voltage: 0 to 5 V, 0 to 10 V, ±10 V DC...
  • Page 16: Environmental Specifications

    Chapter 1, Module Overview Input Description Specification Input Bias Currents and Impedance Open Wire Detection Current Approximately 100 µA during open wire checks for a duration of one channel scan time, with a 470 Hz filter. (Voltage range only) Current input impedance 250 (±10%) ohm Voltage input impedance 15 Mohms except during open circuit detection...
  • Page 17: Safety Test Specifications

    Chapter 1: Module Overview Environmental Tests Industry Standards AC Mains Voltage Dips, Follow the IEC 61000-4-11 Interruptions and Variations Safety Test Specifications The 2085-IF4XOF4-SC module has the following safety test specifications: Table 1-5. Safety Test Specification Table Safety Tests Industry Standards UL 61010-2-201 Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use - Part 2-201: Particular Requirements for Control Equipment (NRAQ,...
  • Page 18: Led Indicators

    1-10 Chapter 1, Module Overview this fault. 1.7.2 LED Indicators The 2085-IF4XOF4-SC module uses a single, green OK LED to show power or module operational status: • When startup is completed, and all internal tests have passed, the LED is solid GREEN.
  • Page 19: System Overview And Module Operation

    Chapter 1: Module Overview 1-11 Blink Name and Description Resolution Code Over Temperature Be sure the module is in an appropriate operating One or more output drivers is environment. Power-cycle to try and clear the overheating. All outputs are disabled for error after it has been given time to cool down.
  • Page 20 1-12 Chapter 1, Module Overview User’s Manual Pub. 0300307-01 Rev. A...
  • Page 21: Chapter 2 Installation And Wiring

    Chapter 2 Installation and Wiring This chapter covers the following subjects: • Compliance to European Union Directives • Power Requirements • General Considerations • Mounting Compliance to European Union Directives This product is approved for installation within the European Union and EEA regions.
  • Page 22: General Considerations

    Chapter 2: Installation and Wiring General Considerations The 2085-IF4XOF4-SC module is suitable for use in an industrial environment when installed in accordance with these instructions. Specifically, this equipment is intended for use in clean, dry environments Pollution degree 2 2.3.1 Hazardous Location Considerations This equipment is suitable for use in Class I, Division 2, Groups A, B, C, D or non-hazardous locations only.
  • Page 23: Remove Power

    Chapter 2: Installation and Wiring 2.3.3 Remove Power Remove power before removing or inserting this module. WARNING When you remove or insert a module with power applied, an electrical arc may occur. An electrical arc can cause personal injury or property damage •...
  • Page 24: Minimum Spacing

    Chapter 2: Installation and Wiring 2.4.1 Minimum Spacing Maintain spacing from enclosure walls, wire ways, adjacent equipment, etc. Allow 50.8 mm (2 in.) of space on all sides for adequate ventilation, as shown: 2.4.2 Parts List Your package contains one 2085-IF4XOF4-SC (Analog Input and Output) Expansion I/O Module and one Quick Start Guide.
  • Page 25: Insert Module Next To The Controller

    Chapter 2: Installation and Wiring • This equipment is considered Group 1, Class A industrial NOTE equipment according to IEC/CISPR 11. Without appropriate precautions, there may be difficulties with electromagnetic compatibility in residential and other environments due to conducted and radiated disturbance. •...
  • Page 26 Chapter 2: Installation and Wiring Mounting Dimensions and DIN Rail Mounting 44.5 150 mm (5.91 in.) Bus terminator (1 75 i ) 89 mm (3.50 in.) Micro850/870 Controller 2085-IF4XOF4-SC You can install the module on DIN rails of dimension 35 mm × 7.5 mm × 1 mm (EN 50 022-35×7.5), or on a panel.
  • Page 27 Chapter 2: Installation and Wiring Hazard of damage to equipment. WARNING The Spectrum Controls RTB hold down and terminal screws must be tightened by hand using the guidelines in Step 5. They must not be tightened using a power tool.
  • Page 28 Chapter 2: Installation and Wiring Terminal Block signal descriptions are as follows: Name Description OUT+0 Channel 0 voltage or current output RTN0 Channel 0 return OUT+1 Channel 1 voltage or current output RTN1 Channel 1 return OUT+2 Channel 2 voltage or current output RTN2 Channel 2 return OUT+3...
  • Page 29: Chapter 3 Configuring The 2085-If4Xof4-Sc Using Ccw

    Chapter 3 Configuring the 2085-IF4XOF4- SC Using CCW This chapter covers the following subjects: • System introduction • 2085-IF4XOF4-SC AOP • CCW configuration tab • Setting configuration parameters using MCC • Software information • PLC interfaces • Product features Product performance •...
  • Page 30: 2085-If4Xof4-Sc Aop

    Modules Combination Module Spectrum Controls, Inc. also provides a custom configuration software utility, MCC, that you may use to send module configuration settings to CCW easier. 2085-IF4XOF4-SC You use the module’s AOP to configure your module. The AOP is available in the CCW software.
  • Page 31 Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW The Module Profile Tool window appears: 3. Select the row showing the module catalog name, and then click the View button. The View Module Profile window appears: The first tab of the window provides the module identity information. This information is described in greater detail in Module Identity, later in this section.
  • Page 32 Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW The Resources tab appears: The window lists the language chosen for the module, and the module description. You may also use this tab to access the help file provided for the module. 5. To view default configuration information, click the Default Configuration tab: The enabled checkbox shown on the bottom of the tab indicates that the module AOP provides the service for launching the MCC utility to help...
  • Page 33: Ccw Configuration Tab

    Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW Using the Module Profile Tool to import the 2085-IF4XOF4-SC AOP into NOTE CCW software is necessary only if you are using a CCW version earlier than 11.00.00. For information on manually importing an AOP file, see Appendix A.
  • Page 34 Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW The same variables can also be found on the CCW Global Variables Tab: 3. To view the configuration tab, click the Configuration option: Maximum Length. Shows maximum number of words available. • Each word is 16-bit. Configuration.
  • Page 35: Setting Configuration Parameters Using Mcc

    Setting Configuration Parameters Using You may create the configuration for each channel using the MCC utility provided by Spectrum Controls, Inc. You download the utility from the Spectrum Controls website at https://www.spectrumcontrols.com. To use the MCC utility: 1. The first time you configure a Spectrum Controls 2085 analog module, you must provide the file path of the utility to the CCW software.
  • Page 36 Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW Example. C:\Program Files (x86)\Rockwell Automation\CCW\SpectrumTool 3. To run the tool, click Launch. The Module Config Converter dialog appears: 4. Select the 2085-IF4XOF4-SC module from the drop-down menu, and click OK: User’s Manual Pub. 0300307-01 Rev. A...
  • Page 37 Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW The 2085-IF4XOF4-SC Configuration Setup window appears: 5. Click the Input tab, and view and specify the following options as needed. See Configuration Assembly for details on the settings for every configuration bit: Chan. Lists number of input channels from 0 to 3. •...
  • Page 38 3-10 Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW • Filter. Specifies which filter to use. Default is 17 Hz: • Open Circuit Response. Specifies how to respond to an open circuit condition. Default is Upscale 6. Click the Output tab, and view and specify the following options as needed.
  • Page 39 Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW 3-11 • High Clamp Alarm. Specifies whether to clamp the maximum output as defined by Range, Limit, or User setting. Default is Range: • Low Clamp Alarm. Specifies whether to clamp the minimum output as defined by Range, Limit, or User setting.
  • Page 40: Software Information

    3-12 Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW 8. You can manually copy the settings and paste it to the textbox of the CCW Configuration tab 9. To automatically copy the generated settings into the textbox of the CCW Configuration tab, have the textbox visible on the monitor screen, and then click Copy to CCW button The utility copies the configuration settings and shows it inside the textbox.
  • Page 41: Startup And Factory Default Conditions

    0 to 20 mA for current settings and ±10 V for all voltage settings for both input measurement and channel outputting. PLC Interfaces 3.6.1 Module Identity Parameter Description Vendor ID 58 (Spectrum Controls) Product Type 10 (Analog) Product Code Series Rev 50208 (First release revision is 1.1) Module Catalog String 2085-IF4XOF4-SC 3.6.2 Connection Types and Assembly Sizes...
  • Page 42: Configuration Assembly

    3-14 Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW 3.6.3 Configuration Assembly The first twelve words are for configuring output channels and the next four words are for configuring input channels. High Byte Low Byte Config. Feature Word Bits Index 3 2 1 Output Channels Output Output...
  • Page 43 Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW 3-15 The bit locations details and detailed feature descriptions for the first word are listed below: High Data Chan. Clamp Clamp Range Feature Type Format Enable Alarm Alarm 0-20 mA 4-20 mA ±10 V 0-10 V 0-5 V 15: 13...
  • Page 44 3-16 Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW Name Description Clamp channel output and set Over Range Alarm status bit when the channel output is greater or equal to the clamp value based on the configured option. Output Clamp and trigger Over Range Alarm Status bit at: High Clamp 0 = High Range value of the selected range type.
  • Page 45 Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW 3-17 The bit location details and detailed feature descriptions for the word are listed below: Input Open Input Input Input Data Circuit Filter Range Chan. Feature Detection Frequency Type Enable Format 0-20 mA 4-20 mA ±10 V 0-10 V...
  • Page 46: Input Assembly

    3-18 Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW Name Description 0 = 17 Hz 1 = 4 Hz Input Filter Frequency 2 = 62 Hz 3 = 470 Hz 0 = Upscale Input Open 1 = Downscale Circuit 2 = Zero Detection 3 = Disabled 15:10...
  • Page 47 Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW 3-19 High Byte Low Byte Word Module & Bits Channel Index 14 13 Input Data AI_09 Signed 16-bit INT Input Data AI_10 Signed 16-bit INT Input Data AI_11 Signed 16-bit INT Input Data AI_12 Signed 16-bit INT AI_13...
  • Page 48 3-20 Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW Bit definitions for Output Channel Status are provided in the following table: Name Description Under Range <Channel> When set to 1, indicates the channel output value set by the end user on the Output Ch<x>...
  • Page 49: Output Assembly

    Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW 3-21 Bit Definitions for Input Channel Status are provided in the following table: Name Description Under Range <Channel> When set to 1, indicates the measured value is less than or equal to the 8, 0 UR<n>...
  • Page 50: Product Features

    3-22 Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW Channel Word Usage Output Ch2 AO_02 Signed 16-bit INT Output Ch3 AO_03 Signed 16-bit INT Unlatch Word High Byte Low Byte Index Bits 15 14 13 12 11 10 9 Unlatch Alarm AO_04 - Ch3 –...
  • Page 51: Range Type And Its Limits For Output And Input Channels

    Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW 3-23 3.7.1 Range Type and its limits for Output and Input Channels Range Types For module outputs, this module has one 4-channel DAC equipped with 4 programmable output drivers. For module inputs, multiplexed ADC and PGA are used.
  • Page 52: Data Format And User Scaling For Output And Input Channels

    3-24 Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW 3.7.2 Data Format and User Scaling for Output and Input Channels Data Format There are four pre-defined Data Format settings used for Output and Input Channels. Index Data Format Note Engineering Unit ×1 Default Percent Range Raw/Proportional Count...
  • Page 53: Under/Over Range Alarms For Output And Input Channels

    Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW 3-25 Engineering Percentage Raw/Prop Range Analog Condition Type Signal Unit ×1 Range Count 0.001 0.001 0.001220717 0.00032044 Scaling -9.9995059 0.00016022 High Limit 10.50 VDC 10500 10500 17202 32767 High 10.00 VDC 10000 10000 16383 29646 Range...
  • Page 54: Customizable Clamp Ranges And Alarms For Output Channels

    3-26 Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW • The channel Under Range status bit is automatically cleared when the channel reading is greater than the Low Range • The channel Over Range status bit is automatically cleared when the channel reading is less than the High Range 3.7.4 Customizable Clamp Ranges and Alarms for Output Channels In addition to using the basic Under/Over Range Alarm feature on monitoring...
  • Page 55: Alarm Latches For Output Channels

    Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW 3-27 The following figure shows the relationship between Low and High Clamp values. The value validation on the configured Low/High Clamp value is ignored if the Low/High Clamp & Alarm option is not set to User option. Otherwise, if the option is in use, violation of the following conditions triggers a module-specific configuration error: The High Clamp value configured from the user-defined value or based...
  • Page 56: Adc Filters For Input Channels

    3-28 Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW 3.7.6 ADC Filters for Input Channels This configuration parameter allows you to select a filter setting that attenuates the input signal beginning at the specified frequency. The actual filtering is performed via module ADC: Index Filter (Hz) Note...
  • Page 57: Fault Mode/Program Mode Operation

    Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW 3-29 2 mA, the module reports open circuit condition within 5 seconds. For the 0 to 20 mA range type, open circuit condition results in a measured value of 0 mA which is no difference from a measured value of 0 mA when a circuit is present.
  • Page 58: Product Safety

    3-30 Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW • When the module is powering up for running voltage measurement with the open circuit detection option enabled, the open circuit condition will be checked first, and every 3 seconds thereafter, using the 470 Hz filter. It will take an additional 15 ms to perform the detection.
  • Page 59: Module Error

    Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW 3-31 If any following communication fault happens from either the Outputs or the Inputs, a global fault is triggered to the controller level, and all outputs will be disabled, and all inputs will stop reporting input data to the controller. Output DAC Communications It is not possible to detect communications errors with the DAC since there is no transmit line coming from the device for feedback.
  • Page 60: Module Specific Configuration Errors

    3-32 Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW Fault Code Extended Fault Code Error Description 0×304 ADC or PGA communications error 0×305 DAC communications error 0×306 Not used 0×307 15 V power supply to output drivers not available. The extended fault code is only available when connecting with the Micro850 Series A &...
  • Page 61 Controls, please ensure that the unit is enclosed in approved ESD packaging (such as static-shielding / metalized bag or black conductive container). Spectrum Controls reserves the right to void the warranty on any unit that is improperly packaged for shipment.
  • Page 62 3-34 Chapter 3: Configuring the 2085-IF4XOF4-SC Using CCW User’s Manual Pub. 0300307-01 Rev. A...
  • Page 63: Appendix A Manually Importing An Aop

    This appendix explains how to manually import an AOP .rampp file into CCW software. 1. Download the latest module AOP from Spectrum Controls website, https://www.spectrumcontrols.com, and save the file to a local folder on your computer (normally the Downloads folder).
  • Page 64 Appendix A: Manually Importing an AOP 7. Navigate to the provided .rampp file location, and click the file you downloaded: 8. Click Open to import the file. 9. The program loads the .rampp file and informs you that you need to restart the CCW program.
  • Page 65: Index

    Index 2085-IF4XOF4-SC AOP option 3-10 import 3-5 Generate 2085-IF4XOF4-SC Configuration Setup window 3-9 button 3-11 ADC Filters for Input Channels 3-28 Glitch requirements 3-30 Add On Profile (AOP) 3-2 Hardware Features 1-10 Alarm Latch Enable Hazardous Location 2-2 option 3-11 Alarm Latches for Output Channels 3-27 option 3-11 Alarms for Output Channels 3-26...
  • Page 66 Index menu 3-6 System Overview 1-11 Range Technical support type 3-9, 3-10 contact information, vi Range Type Technical Support 3-33 limits 3-23 Under/Over Range Alarms 3-25 Remove Power 2-3 Update Rate Safety Test Specifications 1-9 Input and output channels 3-29 Setting Configuration User Scaling 3-24 parameters with MCC 3-7...
  • Page 67 User’s Manual Pub. 0300307-01 Rev. A...
  • Page 68 ©2017-2019, Spectrum Controls, Inc. All rights reserved. Specifications subject to change without notice. The Encompass logo and Micro800 are trademarks of Rockwell Automation. Corporate Headquarters Spectrum Controls Inc. P.O. Box 6489, Bellevue, WA 98008 USA 1705 132nd Avenue NE, Bellevue, WA 98005 USA...

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