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Spectrum Controls Micro800 2085-IF16C-SC User Manual

Expansion i/o 8/16-channel thermocouple and millivolt analog input module
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User's Manual Pub. 0300322-01 Rev. A

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  • Page 1 User’s Manual Pub. 0300322-01 Rev. A...

  • Page 2: Important Notes

    No patent liability is assumed by Spectrum Controls, Inc. with respect to the use of any of the information, products, circuits, programming, or services referenced herein.

  • Page 3: Table Of Contents

    Table of Contents IMPORTANT NOTES ............................... II CHAPTER 1 MODULE OVERVIEW ......................... 1-1 1.1 G ..........................1-1 ECTION ENERAL ESCRIPTION 1.2 I ..........................1-3 ECTION NPUT PECIFICATIONS 1.3 D ............................1-8 ECTION ORMATS 1.4 H ..........................1-8 ECTION ARDWARE EATURES 1.4.1 LED Indicators ............................
  • Page 4 Micro800 8/16-Channel Thermocouple and Millivolt Analog Input Modules 3.6.4 Channel Bias ............................3-24 3.6.5 Channel Temperature Unit ........................3-25 3.6.6 CJ Sensors ..............................3-26 3.6.7 Cold Junction Compensation Weighted Profile ..................3-28 3.6.8 Input ADC Filter Frequencies Description ....................3-28 3.6.9 Open Circuit Detection Description ......................
  • Page 5 Micro800 8/16-Channel Thermocouple and Millivolt Analog Input Modules Preface Read this preface to familiarize yourself with the rest of the manual. This preface covers the following topics: Who should use this manual • • How to use this manual Related documentation •...
  • Page 6 Micro800 8/16-Channel Thermocouple and Millivolt Analog Input Modules Allen-Bradley Refer to this Document Pub. No. Micro870 24V DC Expansion Power Supply Installation 2085-IN008 Instructions Micro850 24-Point Installing 24-point PLC Programmable Controllers 2080-IN007 Installation Instructions Micro850 48-Point Installing 48-point PLC Programmable Controllers 2080-IN008 Installation Instructions Micro870 24-Point...
  • Page 7 Micro800 8/16-Channel Thermocouple and Millivolt Analog Input Modules Conventions Used in This Manual The following conventions are used throughout this manual: Bulleted lists (like this one) provide information not procedural steps. • • Numbered lists provide sequential steps or hierarchical information. Italic type is used for emphasis.
  • Page 8 viii Micro800 8/16-Channel Thermocouple and Millivolt Analog Input Modules User’s Manual Pub. 0300322-01 Rev. B...

  • Page 9: Chapter 1 Module Overview

    Chapter 1 Module Overview This chapter covers the following topics: • General description • Input Specifications • Data formats • Hardware features • System overview The Micro800 8/16-Channel Thermocouple and Millivolt Analog Input Module (2085-IT8/IT16-SC Expansion I/O Module) is an 8/16 point thermocouple input module for use in Rockwell’s Micro850 and Micro870 Systems over its Expansion I/O buses.
  • Page 10 Connected Component Workbench (CCW) software for the Micro850 and Micro870 family controllers or with the Module Configuration Converter (MCC) utility from Spectrum Controls, Inc. The module is factory calibrated and tested before shipping. After installation, the modules begin operation in a default, usable condition. During power startup, all inputs are disabled and off until a valid configuration has been received.

  • Page 11: Section 1.2 Input Specifications

    Chapter 1: Module Overview The default configuration for the modules is for all channels enabled with the Type J TC setting with the 17 Hz filter in Engineering ×1 units. The module normally requires no further user intervention. However, if the module experiences a hard fault condition, you may need to cycle power, or pull the module from the rack.
  • Page 12 Chapter 1, Module Overview Input Specifications Value Thermocouple accuracy Error at 25 °C, Typical, Error over -20 °C to 65 °C Typical, Max Specifications only apply to 4 Hz and 17 Hz filters Type J (-210°C to 1200°C) ±0.4 °C, ±0.6 °C ±0.5 °C, ±1.6 °C Type N -100°C to 1300°C) ±0.4 °C, ±0.7°C...
  • Page 13 Chapter 1: Module Overview Input Specifications Value ±0.2 °C ±0.4 °C ±3 °C Type J (-210 °C to 1200 °C) ±0.2 °C ±0.2 °C ±4 °C Type N -100 °C to 1300 °C) ±0.2 °C ±0.3 °C ±7.5 °C Type N (-210 °C to -100 °C) ±0.2 °C ±0.2 °C ±3.3 °C...
  • Page 14 Chapter 1, Module Overview Input Specifications Value Power Requirements Bus +5 V (4.75 V to 5.4 V) 100 mA maximum Bus +24 V (19.9 V to 20 mA maximum 26.4 V) Power Dissipation within 1 W max module Inrush current Less than 150 mA at 5 V;...
  • Page 15 Chapter 1: Module Overview Environmental Tests Test Limits Shock (Operating) 25 G, 11 ms half-sine (3 mutually perpendicular axes) (Performance Criteria A) Shock (Non-operating) 25 G (35 G Panel mount), 11 ms half-sine (3 mutually (Performance Criteria B) perpendicular axes) Radiated Emissions (Enclosure) Class A, 30 MHz –...

  • Page 16: Section 1.3 Data Formats

    Chapter 1, Module Overview Safety Tests Industry Standards ANSI/ISA–12.12.01 Nonincendive Electrical Equipment for Use in Class I, Division 2 Hazardous (Classified) Locations (NRAG) UL Hazardous CSA C22.2 No. 213-M1987 - Non-incendive Electrical Equipment for use in Locations Class I Division 2 Hazardous Locations - March 1987 (NRAG7) Temp code T4 or better, Pollution degree 2, gas groups a,b,c, &...

  • Page 17: Section 1.5 System Overview

    Chapter 1: Module Overview Table 1-4 LED Status Indicators Indicator State Description No power applied to device, or the module may have failed to pass its self-test. Solid RUN mode. Module has power and passed self-test. Green No action is required. Module OK LED blink status: LED Status...
  • Page 18 1-10 Chapter 1, Module Overview User’s Manual Pub. 0300322-01 Rev. B...

  • Page 19: Chapter 2 Installation And Wiring

    Chapter 2 Installation and Wiring This chapter will cover: • Compliance to European union directives • Power requirements • General considerations • Mounting • Field wiring connections Section 2.1 Compliance to European Union Directives This product is approved for installation within the European Union and EEA regions.

  • Page 20: Section 2.3 General Considerations

    Chapter 2: Installation and Wiring Current rating at + 5 V is 100 mA maximum; for +24 V it is 20 mA maximum: 5 VDC 24 VDC 100 mA 20 mA Section 2.3 General Considerations The 2085-IT8/IT16-SC modules are suitable for use in an industrial environment when installed in accordance with these instructions.

  • Page 21: Remove Power

    Chapter 2: Installation and Wiring 2.3.3 Remove Power Remove power before removing or inserting this module. When you WARNING remove or insert a module with power applied, an electrical arc may occur. An electrical arc can cause personal injury or property damage by: •...

  • Page 22: Minimum Spacing

    Chapter 2: Installation and Wiring 2.4.1 Minimum Spacing Maintain spacing from enclosure walls, wire ways, adjacent equipment, etc. Allow 50.8 mm (2 in.) of space on all sides for adequate ventilation, as shown: 2.4.2 Parts List Your package contains one 2085-IT8-SC or 1 2085-IT16-16-SC Channel Thermocouple and Millivolt Analog Input Module, and one Quick Start Guide.

  • Page 23: Insert Module Next To The Controller

    Chapter 2: Installation and Wiring • This equipment is considered Group 1, Class A industrial NOTE equipment according to IEC/CISPR 11. Without appropriate precautions, there may be difficulties with electromagnetic compatibility in residential and other environments due to conducted and radiated disturbance. Be careful when stripping wires.
  • Page 24 Chapter 2: Installation and Wiring You can install the module on DIN rails of dimension 35 mm × 7.5 mm × 1 mm (EN 50 022-35×7.5), or on a panel. Hazard of intermittent grounding. WARNING This product is grounded through the DIN rail to chassis ground. To assure proper grounding, use zinc-plated, yellow-chromate steel DIN rail.

  • Page 25: Section 2.5 Field Wiring Connections

    Hazard of damage to the terminal connector. WARNING The Spectrum Controls RTB hold down and terminal screws must be tightened by hand using the guidelines. They must not be tightened using a power tool. Use a screwdriver of 0.8 × 2 mm and tighten to no more than 0.25 N-m (2.2 in-lbs.) torque.
  • Page 26 Chapter 2: Installation and Wiring 2085-IT16-SC RTB1# Name RTB2# Name IN0+ CJC2+ IN0- CJC2- IN1+ IN8+ IN1- IN8- IN2+ IN9+ IN2- IN9- IN3+ IN10+ IN3- IN10- IN4+ IN11+ IN4- IN11- IN5+ IN12+ IN5- IN12- IN6+ IN13+ IN6- IN13- IN7+ IN14+ IN7- IN14- CJC1+...
  • Page 27 Chapter 2: Installation and Wiring 2085-IT8-SC Terminal Block Input signal descriptions are as follows: RTB1 Name Description RTB2 Name Description CJC 2 Positive Input IN0+ Ch0 Positive input CJC2+ (Potted thermistor on this side) IN0- Ch0 Return CJC2- CJC 2 Return IN1+ Ch1 Positive input IN1-...
  • Page 28 2-10 Chapter 2: Installation and Wiring RTB1 Name Description RTB2 Name Description IN7+ Ch7 Positive input IN14+ Ch14 Positive input IN7- Ch7 Return IN14- Ch14 Return CJC 1 Positive Input CJC1+ IN15+ Ch15 Positive input (Potted thermistor on this side) CJC1- CJC 1 Return IN15-...

  • Page 29: Chapter 3 Configuring The 2085-It8-Sc/It16-Sc Using Ccw

    Introduction You use CCW software (v 9.00.00 and above) to configure the 2085-IT8-SC and 2085-IT16-SC Expansion I/O Modules. Spectrum Controls, Inc. provides a custom configuration software utility that you may use to provide configuration settings to the profile. You then send the configuration setup to the module.

  • Page 30: 2085-It16-Sc Aops

    Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW PC Workstation USB/Ethernet with CCW Program Micro850/870 and 2085-IT8-SC Controller or 2085-IT16-SC Connection User RAMPP file 2080 Plug-In I/O module Backplane Micro800 Expansion I/O Module Backplane Thermocouple Millivolt Type: J, N, T, K, E, S, R, C, B ±50 mV, ±100 mV Micro800 2080...
  • Page 31 Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW To view information about the profile: 1. Use RA’s Module Profile Tool 2.0. This tool may be launched from within CCW by selecting the Module Profile Tool option from the CCW Tools menu: 2.
  • Page 32 Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW 2085-IT8-SC profile: 2085-IT16-SC profile: The first tab of the window provides the module identity information. User’s Manual Pub. 0300322-01 Rev. B...
  • Page 33 Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW This information is described in greater detail in Module Identity, later in this section. 4. To view software language availability, module description, and a help file for the module, click the Resources tab. The Resources tab appears: 2085-IT8-SC: 2085-IT16-SC:...
  • Page 34 Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW 2085-IT8-SC: 2085-IT16-SC: The enabled checkbox shown on the bottom of the tab indicates that the module AOP provides the service for launching the MCC utility to help you configure your module. More information is described in Setting Configuration Parameters Using MCC, later in this section.

  • Page 35: Ccw Configuration Tab

    Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW Using the Module Profile Tool to import the AOPs into CCW software is NOTE necessary only if you are using a CCW version earlier than 11.00.00. For information on manually importing an AOP file, see Appendix A. For Version 11.00.00 and later, the module is already available as a selection from the CCW Expansion Modules drop-down menu: To add the module to your project, and see its configuration parameters on the...
  • Page 36 Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW The same variables can also be found on the CCW Global Variables Tab: 3. To view the configuration tab, click the Configuration option: Maximum Length. Shows maximum number of words available. • Each word is 16-bit. Configuration.

  • Page 37: Section 3.4 Setting Configuration Parameters Using Mcc

    To use the MCC utility: 1. The first time you configure a Spectrum Controls 2085 analog module, you must provide the file path of the utility to the CCW software. Navigate to the CCW Configuration Tab and click in the file path textbox below the Launch button.
  • Page 38 3-10 Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW Example. C:\Program Files (x86)\Rockwell Automation\CCW\SpectrumTool 3. To run the tool, click Launch. The Module Config Converter dialog appears: 4. Select the 2085-IT8-SC module from the drop-down menu, and click User’s Manual Pub. 0300322-01 Rev. B...
  • Page 39 Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW 3-11 The 2085-IT8-SC Configuration Setup dialog appears: 5. View and specify the following options as needed. See Channel Configuration Bit locations listed later in this section for details on the settings for every configuration bit: Chan.
  • Page 40 3-12 Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW CJC Weighted Profile. Defines whether the profile is distributed or • averaged. Default is Distributed: Filter. Specifies which filter to use. Default is 17 Hz. • Open Circuit Response. Specifies how to respond to an open circuit condition.
  • Page 41 Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW 3-13 The Configuration Text dialog appears with your configuration settings for all the channels. You can manually copy the settings and paste it to the textbox of the CCW Configuration tab 7. To automatically copy the generated settings into the textbox of the CCW Configuration tab, have the textbox visible on the monitor screen, and then click Copy to CCW button The utility copies the configuration settings and shows it inside the...

  • Page 42: Section 3.5 Software Information

    The following values will be stored in the Vendor ID, Product_Type, Product_Code, Series_Rev, and Mod_Features arrays: Parameter 2085-IT8-SC 2085-IT16-SC Vendor ID 58 (Spectrum Controls) [0×03A] 58 (Spectrum Controls) [0×03A] Product Type 10 (Analog) [0×0A] 10 (Analog) [0×0A] Product Code 50208 [0×C420] (First release 50208 [0×C420] (First release...

  • Page 43: Configuration Table

    Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW 3-15 3.5.5 Configuration Table The configuration table size for the 2085-IT8-SC module is 32 words and 64 words for the 2085-IT16-SC module. Each Configuration Bit is formed in an unsigned 16-bit Data Type. Each value input is assigned to a signed 16-bit Data Type which has the range from -32768 to +32767.

  • Page 44: Channel Configuration Values

    3-16 Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW Decimal Configuration Bit Feature Option Value Engineering Units X10 Raw/Proportional Data Percentage Range Temperature °C Scale¹ °F Distributed Profile Enabled Averaged Profile Compensation Enabled & Weighted Profile¹ Disabled Invalid 17 Hz Filter 4 Hz Frequency²...

  • Page 45: Input Assembly

    Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW 3-17 3.5.8 Input Assembly The input table size for 2085-IT8-SC module is 17 words and 29 words for 2085- IT16-SC module. Each channel data is assigned to a signed 16-bit data byte and is capable to display value from -32768 to +32767.
  • Page 46 3-18 Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW 2085-IT16-SC High Byte Low Byte Status & Word Reading Bits Index Indication Ch0 Data AI_0 Signed INT Ch1 Data AI_1 Signed INT Ch2 Data AI_2 Signed INT Ch3 Data AI_3 Signed INT Ch4 Data AI_4 Signed INT...

  • Page 47: Input Table Bit Definition

    Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW 3-19 High Byte Low Byte Status & Word Reading Bits Index Indication CJ Sensor 1 AI_26 Signed INT Data SW Rev. AI_27 Signed INT Not Used AI_28 Channel Data for 2085-IT8-SC/2085-IT16-SC Length Name Description Channel Input Data <Channel>...

  • Page 48: Module Status And Cj Sensor Status Bit Definition

    3-20 Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW Channel Status Name Description Data Not Ready 15,7 DNR<n> When set to 1, the module is initializing sampled data 3.5.10 Module Status and CJ Sensor Status Bit Definition AI_00: Module Status and CJ Sensor Status Name Description CJ Sensor Fault...

  • Page 49: Output Table

    Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW 3-21 AI_15: Software Revision Info for 2085-IT8-SC/ AI_27: Software Revision Info for 2085-IT16-SC Length Name Description Software Revision Info 1 word Display software revision number in integer value. Example: 1101 means Revision software version 1.1.01 3.5.12 Output Table The output table size for 2085-IT8-SC module is 1 word and 2 words for 2085- IT16-SC module.

  • Page 50: Output Bit Description

    3-22 Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW 3.5.14 Output Bit Description AO_00: Clear High/Low Process Alarm Latches for 2085-IT8-SC AO_01:00: Clear High/Low Process Alarm Latches for 2085-IT16-SC Name Description Even Clear Low Process Alarm Latch CL<n> 0: Normal Operation 1: Clear low process alarm latch Clear High Process Alarm Latch CH<n>...

  • Page 51: Range Points And Limits For Input Type

    Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW 3-23 Index Selection Type C TC ±100 mV ±50 mV 11-15 Invalid The following table provides the defined minimum and maximum points of each Input Type range and its limits. Thermocouple Input Type limits are set to the same as the minimum and maximum points of its range.

  • Page 52: Channel Bias

    3-24 Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW Input Value Input Condition EU ×1 EU ×10 Percentage Type Prop °F °C 2372.0 1300.0 High Limit 23720 13000 2372 1300 32767 10000 High 2372.0 1300.0 23720 13000 2372 1300 32767 10000 Range -346.0 -210.0...

  • Page 53: Channel Temperature Unit

    Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW 3-25 The scaling formula with the channel bias applied is: ���� = �������� + ���� + ����ℎ�������������������� �������� ���� ���� Where: ���� is the final scaled reading shown in the input table ���� is the gain: (����������������...

  • Page 54: Cj Sensors

    3-26 Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW This configuration setup has no effect if the channel is selected to run millivolt measurements, or a non-Engineering Unit Data Format is used. If the input channel is configured to use Fahrenheit units, its Channel Fault and the Over/Under Range status bits will be set in the input table if: •...
  • Page 55 Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW 3-27 Under Range Condition: If the sampled value is less than or equal to -20 °C, the CJ Sensor reading will be set to that value (-2000). The CJ Senor Fault bit and the CJ Sensor Under Range bit will be set in its CJ Sensor Status byte.

  • Page 56: Cold Junction Compensation Weighted Profile

    3-28 Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW 3.6.7 Cold Junction Compensation Weighted Profile There are two CJC weighted profiles available for estimating each channel’s junction temperature. The default option, Enable Distributed Profile, dynamically provides an estimate temperature varied by each channel‘s location and height on the terminal block.
  • Page 57 Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW 3-29 Settings are: Index Open Circuit Note Detection Upscale Default Downscale Zero Disable Open circuit detection takes place on a periodic basis, every 4 seconds, by temporarily enabling the PGA burnout current and initiating an ADC conversion at the fastest filter frequency (470 Hz).

  • Page 58: Process Alarm And Latching

    3-30 Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW • An open circuit condition may also be triggered by feeding channel input voltage or temperature well beyond the defined limit values indicated in the Range Points and Limits table. To get the most accurate measurement results from 2085-IT16-SC •...

  • Page 59: Section 3.7 Under/Over Range Alarms

    Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW 3-31 table is invalid as the following, The Process Alarm Low Value is equal to or greater than the Process • Alarm High Value. • The Process Alarm Low Value is less than the low limit of the selected Input Type.

  • Page 60: Adc Alarm

    ADC and PGA component is damaged. To clear the fault bit, cycle power the module. If still not cleared, you will need to send the module back to Spectrum Controls for further inspection. Section 3.9 Data Not Ready Alarm...

  • Page 61: Module Specific Hardware Errors

    Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW 3-33 data ready for channel CJ compensation, these bits will be cleared, and the channel input reading will be resumed. Estimated channel scan rates are: MUX/PGA Total Channel Scan Rate Filter Settling Conversion Processing Measurement per Selection...

  • Page 62: Module Specific Configuration Errors

    3-34 Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW Example error captured below. 3.9.2 Module Specific Configuration Errors If you set invalid configuration values in the PLC, the CCW will generate a configuration fault. The connection status will be defaulted and disconnected. Module-Specific configuration errors are listed in the following table: Fault Code Extended Fault...

  • Page 63: Section 3.11 Declaration Of Conformity

    Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW 3-35 (such as static-shielding / metalized bag or black conductive container). Spectrum Controls reserves the right to void the warranty on any unit that is improperly packaged for shipment. RMA (Return Merchandise Authorization) form required for all product returns.
  • Page 64 3-36 Chapter 3: Configuring the 2085-IT8-SC/IT-16-SC Using CCW User’s Manual Pub. 0300322-01 Rev. B...

  • Page 65: Appendix A Manually Importing An Aop

    This appendix explains how to manually import an AOP rampp file into CCW software. 1. Download the latest module AOP from Spectrum Controls website, https://www.spectrumcontrols.com, and save the file to a local folder on your computer (normally the Downloads folder).
  • Page 66 Appendix A: Manually Importing an AOP Navigate to the provided .rampp file location, and click the file you downloaded: 7. Click Open to import the file. 8. The program loads the .rampp file and informs you that you need to restart the CCW program.
  • Page 67 Index 2085-IF4XOF4-SC AOP Input ADC Filter Frequencies import 3-7 description 3-28 Add On Profile (AOP) 3-2 Input Type, 1-1 field 3-11 manual importation A-1 Launch ASCII MCC utility 3-9 option 3-9 LED indicators 1-8 Assembly sizes 3-14 Maximum Length Binary information 3-8 option 3-9 Minimum spacing 2-4...
  • Page 68 Index User’s Manual Pub. 0300322-01 Rev. B...
  • Page 69 User’s Manual Pub. 0300322-01 Rev. B...
  • Page 70 ©2016-2021, Spectrum Controls, Inc. All rights reserved. Specifications subject to change without notice. The Encompass logo and Micro800 are trademarks of Rockwell Automation. Corporate Headquarters Spectrum Controls Inc. 1705 132 Ave NE, Bellevue, WA 98005 Fax: 425-641-9473 Tel: 425-746-9481 Web Site: www.spectrumcontrols.com E-mail: spectrum@spectrumcontrols.com...

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