Clutch; Modular Clutch Assembly - Chrysler Sebring 2004 Service Manual

JR

CLUTCH

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 1
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - CLUTCH
SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
DIAGNOSIS AND TESTING - DRIVE PLATE
MISALIGNMENT . . . . . . . . . . . . . . . . . . . . . . . 5
DIAGNOSIS AND TESTING - CLUTCH
COVER AND DISC RUNOUT . . . . . . . . . . . . . . 5
DIAGNOSIS AND TESTING - CLUTCH
CHATTER COMPLAINTS . . . . . . . . . . . . . . . . . 6
STANDARD PROCEDURE - BLEEDING
CLUTCH HYDRAULIC CIRCUIT
SPECIFICATIONS
CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . 7
CLUTCH MASTER CYLINDER (2.7L/T850
MODELS)
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CLUTCH PEDAL
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 10
CLUTCH PEDAL INTERLOCK SWITCH
DIAGNOSIS AND TESTING - CLUTCH PEDAL
INTERLOCK SWITCH
CLUTCH
DESCRIPTION
Manual transaxle equipped models (2.0L/2.7L) uti-
lize a modular clutch assembly. The clutch system
consists of a modular clutch assembly (Fig. 1), a
sleeve type release bearing, a self adjusting clutch
cable (2.0L models), hydraulic clutch release system
(2.7L models), and a clutch pedal that is part of a
brake/clutch pedal bracket assembly.
The modular clutch assembly consists of a single,
dry-type clutch disc, a diaphragm style clutch cover,
and an integrated flywheel. The clutch cover is riv-
eted to the flywheel, containing the clutch disc
within. The modular clutch can only be serviced as
an assembly.
CLUTCH
TABLE OF CONTENTS
page
. . . . . . . . . . . . 6
. . . . . . . . . . . . . . . . . . 10
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 11
CLUTCH RELEASE BEARING AND LEVER
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 12
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
REMOVAL
REMOVAL - T350 EQUIPPED MODELS
REMOVAL - T850 EQUIPPED MODELS
INSTALLATION
INSTALLATION - T350 EQUIPPED MODELS
INSTALLATION - T850 EQUIPPED MODELS
CLUTCH RELEASE CABLE (2.0L/T350
MODELS)
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 15
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 16
CLUTCH SLAVE CYLINDER (2.7L/T850
MODELS)
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 16
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 17
MODULAR CLUTCH
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 17
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 18
Fig. 1 Modular Clutch Assembly

1 - MODULAR CLUTCH ASSEMBLY

CLUTCH 6 - 1
page
. . . . . 12
. . . . . 13
. 13
. 13