Body Structure; Repair Instructions; Metal Panel Bonding - Suzuki XL7 2007 Service Manual

Body Structure

Metal Panel Bonding

This is intended to provide general guidelines for adhesive bonding of exterior panels as an alternative to Metal-Inert
Gas (MIG) welding. Panel bonding may be seen as an alternative to MIG welding to provide full panel replacement in
regards to collision repair procedures. The benefits of panel bonding is:
• No heat or burn damage when additional welding is not required
• Corrosion protection
• Can act as a sealant
• Improved process for complicated shapes (wheelhouse area)
Bonding procedures in general are applicable only to a factory seams type approach.
Sectioning or partial paneling of full panels is not supported by SUZUKI unless specifically documented in a Service
Bulletin or Manual.
Applicable components for this technology are EXTERIOR PANELS ONLY, including door skins, tail panels, roof outer
panels and quarter panels.
NOTE
Do not use adhesives for vehicle underbody or upper body structure type repairs such as structural
rails, shock/strut towers, floor pans, upper fender rails, body side pillars, door rings—side or rear,
rocker panels, unless specifically documented in a Service Bulletin or Manual. If in doubt, use only the
procedures referenced in the Service Manual for the specific vehicle being repaired.
Always follow the system manufacturer's instructions for application, handling, and curing.
Use ONLY the specified adhesive products listed below:
Manufacturer and Part Number
GM P/N 12378566 (US)
GM P/N 88901674 (Canada)
Lord Fusor P/N 110B/111B
GM P/N 12378567 (US)
GM P/N 88901675 (Canada)
Lord Fusor P/N 108B/109B
3M P/N 8116
Ashland Plio Grip Panel 60
General Plastic Repair Instructions
WARNING
!
In order to reduce the risk of personal injury
when exposed to toxic fumes while grinding,
cutting, or applying repair material on any
type of sheet molded compound or RIM rigid
plastic, observe the following guidelines:
• Work in a properly ventilated area
• Apply protective cream to any exposed
skin
• Remove any mixture that comes into
contact with skin
• Wash skin with cold water to remove glass
and resin dust
• Use a sander with a vacuum attachment
• Follow the repair material manufacturer's
instructions

Repair Instructions

Also, always wear the following:
• An approved respirator, or air supplied
• Eye protection
• Rubber gloves
• Earplugs
• Protective clothing
Description
Fast Set Panel Bonding Adhesive
Medium Set Panel Bonding Adhesive
Panel Bonding Adhesive
Panel Bonding Adhesive
respirator
Body Structure: 9K-1