Subaru Impreza 2002 Service Manual page 2752

D: ASSEMBLY
CAUTION:
Use specified grease.
BJ side:
Molylex No. 2 (Part No. 723223010)
DOJ side:
VU-3A702 (Yellow) (Part No. 23223GA050)
1) Install the BJ boot in specified position, and fill it
with 60 to 70 g (2.12 to 2.47 oz) of specified grease.
2) Place the DOJ boot at the center of shaft.
CAUTION:
Be sure to wrap the shaft splines with vinyl tape
to prevent boot from scratches.
3) Insert the DOJ cage onto shaft.
NOTE:
Insert the cage with cut-out portion facing the shaft
end, since the cage has an orientation.
(A) Cage
(B) Cut-out portion
4) Install the DOJ inner race on shaft and fit snap
ring with pliers.
NOTE:
Confirm that the snap ring is completely fitted in
shaft groove.
REAR DRIVE SHAFT
5) Install the cage, which was previously fitted, to
inner race fixed upon shaft.
NOTE:
Fit the cage with protruded part aligned with the
track on inner race, and then turn by a half pitch.
6) Fill 80 to 90 g (2.82 to 3.17 oz) of specified
grease into the interior of DOJ outer race.
7) Apply a coat of specified grease to the cage
pocket and six balls.
8) Insert six balls into the cage pocket.
9) Align the outer race track and ball positions and
place in the part where shaft, inner race, cage and
balls are previously installed, and then fit outer
race.
S4M0376B
G4M0285
DS-41
DRIVE SHAFT SYSTEM
(A) Inner race
(B) Cage
(A) Outer race
(B) Grease
B4M0228E
B4M0227E