Festo CPX-F8DE-P Manual
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Festo CPX-F8DE-P Manual

Input module terminal cpx
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Terminal CPX
Input module CPX-F8DE-P
Description
8035497
en 1610a
[8066145]

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Summary of Contents for Festo CPX-F8DE-P

  • Page 1 Terminal CPX Input module CPX-F8DE-P Description 8035497 en 1610a [8066145]...
  • Page 3 ....... . . 8035497 © (Festo AG & Co., 73726 Esslingen, Germany, 2016) Internet: www.festo.com e-mail: service_international@festo.com...
  • Page 4 Contents and general instructions ® ® ® CAGE CLAMP , PI PROFIBUS PROFINET , SIEMENS are registered trademarks of the respective trademark owners in certain countries. Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 5: Table Of Contents

    ........1-40 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 6 ......3.7.1 Parameter and signal display with the operator unit CPX-MMI-1 3-11 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 7 ............Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 8: General Safety Instructions

    Discharge yourself electrostatically before installing or • disassembling modules to protect the modules. Observe the regulations for the electrical supply .(Protective Extra-Low Voltage, PELV) of CPX terminals in the CPX system description P.BE­CPX­SYS­… Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 9: Intended Use

    Contents and general instructions Intended use The input module CPX-F8DE-P is intended for use to reliably acquire and evaluate signals of connected sensors. The input module provides up to eight secure inputs that can be used by a primary safety control unit in a safety function.

  • Page 10: Rules For Product Configuration

    Rules for product configuration Operation of the output module CPX-F8DE-P is permissible only in CPX terminals from Festo of the variant . Operation of the CPX-F8DE-P is permissible only in combina­ tion with the following PROFIsafe-capable CPX bus nodes...
  • Page 11 Contents and general instructions Operation of the CPX-F8DE-P is only possible with the follow­ ing manifold blocks: Manifold block Application examples CPX­M­AB­4­M12X2­5POL­T Connection of OSSD­sensors with a current consumption of up to 0.7 A – Power supply via contacts T0, T2, T4, T6 Connection of sensors for mechanical switch contacts –...

  • Page 12: Possible Misuse

    è Tab. 1/1 and Tab. 1/3. Note In the following cases, the use of the input module CPX-F8DE-P for formation of safety circuits is not permissible: – in a CPX terminal equipped with CPX-FEC or CPX-CEC – in a CPX terminal of variant P –...

  • Page 13: Achievable Safety Classification

    Contents and general instructions Achievable safety classification With the CPX-F8DE-P, safety functions can be implemented up to: – Performance Level e, Cat. 4 in accordance with EN ISO 13849-1 – Safety integrity level SIL 3 in accordance with EN 61508 –...
  • Page 14 Ensure that, after every safety request, self-diagnosis • initiates troubleshooting and a reboot of the system under the supervision of the personnel responsible. Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 15: Failures Due To A Common Cause (Common Cause Failure - Ccf)

    Remove all transport packing such as foils, caps, card­ • board. The material used in the packaging has been spe­ cifically chosen for its recyclability (exception: oil paper = residual waste). XIII Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 16 Only then is operation of the product in accordance with the relevant safety regulations ensured. When connecting standard auxiliary components, also • observe the specified limit values for electrical connection values and environmental conditions. Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 17 – the applicable regulations for accident prevention and industrial safety – the documentation for the product. Note Work on safety-related systems may only be carried out by authorised specialists trained in safety engineering. Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 18: Transport And Storage Conditions

    Declaration of Conformity. The certificates and the Declaration of Conformity relating to this product can be found on the Internet è www.festo.com/sp Note that only the input module CPX-F8DE-P is required to • comply with these standards.
  • Page 19 The relevant technical data there also apply with priority unless they have some adverse influence on safety-re­ lated engineering characteristics. – The technical data in this documentation may show val­ ues deviating from this. XVII Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 20: Quoted Guidelines And Standards

    Module ID Function – Module ID 1 : F8DIP (F=Safety; 8=Number; D=Digital; I=Inputs; P=PROFIsafe) – Yellow background 2 for identifica­ tion of the safety function Tab. 0/4: Module ID of the input module CPX-F8DE-P XVIII Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 21 Contents and general instructions The product label of the electronic module CPX-F8DE-P shows the following information: Product label (example) Function – Product designation 1 – Part number 2 – Revision code (here R01) 3 – Serial number represented as data matrix code 4 –...
  • Page 22 J = 2017 K = 2018 L = 2019 M = 2020 Tab. 0/6: Manufacturing year (20-year cycle) Manufacturing month January July February August March September April October November June December Tab. 0/7: Manufacturing month Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 23: Instructions On This Description

    This description contains general, basic information about how to operate, assemble and install the input module CPX-F8DE-P in conjunction with the CPX terminal and refers exclusively to the following revisions of the input module: This description applies to the following product...

  • Page 24: Important User Information

    ... means that failure to observe this instruction can result in damage to equipment. In addition, the following pictogram marks passages in the text which describe activities with electrostatically sensitive devices: Electrostatically sensitive devices: Incorrect handling can cause damage to devices. XXII Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 25 Recommendations, tips and references to other information sources. Accessories: Specifications on necessary or useful accessories for the Festo product. Environment: Information on the environmentally friendly use of Festo products. Text designations Bullet points denote activities that can be carried out in • any order.

  • Page 26: Product Specific Terms And Abbreviations

    In the function modes with cycle monitoring, the inputs are used to detect if the actual cycle, an external cycle or the sensor power supply is present. The information is not released in the PROFIsafe input image until the anticipated cycle has been detected. XXIV Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 27 Input circuits in acc. with IEC 61131­2 for Type2 digital inputs to record signals from connected sensors. è Process image at input of safety control unit Input image i-Parameter Technology-specific individual parameters for a defined device. Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 28 è Process image at output of safety control unit Output image Passivation Safety function in which the input module CPX-F8DE-P adopts a safe status, depending on which fault occurs for all input channels (è Module-based passivation) or only for defective input channels (è...
  • Page 29 Changeover from substitute values to process values = depassivation (è Passivation). Reintegration is a standard process of PROFIsafe to depassivize a passivized module (PROFIsafe specification). Reintegration Reintegration is the standard PROFIsafe process for the reincorporation of passivized modules. XXVII Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 30 Preset safe value that replaces the real process value and/or the programmed value in the event of a malfunction and when booting safety-related systems. With CPX-F8DE-P (digital inputs) a value of 0 is transmitted in the input image. Safe status...
  • Page 31 Test impulses are tolerate for up to a max. duration of 0.7 ms. Wire break detection Function that, under certain conditions, detects and reports a cable break. Tab. 0/9: Product-specific terms and abbreviations XXIX Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 32 Contents and general instructions Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 33: System Overview Cpx-F8De-P

    System overview CPX-F8DE-P Chapter 1 System overview CPX-F8DE-P Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 34: Cpx Terminal With Cpx-F8De-P

    ..... . 1-48 1.4.8 Protective door with two NO switches ..... . . 1-49 Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 35: System Overview Cpx-F8De-P

    Manifold block with bus bars, e.g. CPX-M-GE-EV Product labelling Electrical plug connector LEDs on the input module Mounting screws Fig. 1/1: Layout of the input module CPX-F8DE-P Only use manifold blocks implemented in metal. • Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 36: Components

    1. System overview CPX-F8DE-P 1.1.2 Components Connection blocks The connection block provides the input module with connec­ tion technology. Operation of the CPX-F8DE-P is only possible with the following connection blocks: Connection block Description CPX-M-AB-4-M12X2-5POL-T M12 metal connection technology – 4 M12 sockets with metal thread, 5-pin –...
  • Page 37 – Degree of protection IP65 with use of cover AK-8KL CPX-AB-ID-P Connection block without connection technology – coded identifier Tab. 1/1: Permitted connection blocks Information about electrical connection and display elements è Chapter 2.2. Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 38 Electronics module Manifold blocks A manifold block makes the mechanical and electrical connec­ tion to the CPX terminal. Note Malfunctions are possible due to lack of shielding. Only use manifold blocks implemented in metal. • Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 39 1. System overview CPX-F8DE-P Manifold block Description CPX-M-GE-EV without system power supply CPX-M-GE-EV-S-7/8-5POL with system power supply, connection: 7/8” (5-pin) CPX-M-GE-EV-S-7/8-CIP-4P with system power supply, connection: 7/8” (4-pin) CPX-M-GE-EV-S-PP-5POL with system power supply: push-pull (5-pin) Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 40: Supported Product Versions From Cpx

    Tab. 1/3: Permitted manifold blocks 1.1.3 Supported product versions from CPX To activate the input module CPX-F8DE-P a PROFIBUS or PROFINET-compliant bus node is required. The CPX terminal must be equipped with one of the following bus nodes: è Product label.
  • Page 41 Valve terminal Valve types MPA­S­FB­VI MPA1, MPA2 on VMPA…­FB­EMG­… VTSA-FB-VI All up to width of 52 mm VTSA-F-FB­VI All up to width of 52 mm Tab. 1/6: Supported product versions of the CPX terminal Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 42: Required Bus Topology (Control Loop System)

    CPX terminal with bus node for PROFIBUS or PROFINET IO Input module CPX-F8DE-P Embedded PROFIsafe data Output module CPX-FVDA-P2 (black channel) (example) PROFIBUS or PROFINET IO Fig. 1/2: Communication between safety controller and safety modules via PROFIsafe 1-10 Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 43: Profisafe

    The black channel extends from the field bus connection on the safety controller via the bus node to the input module CPX-F8DE-P è Fig. 1/2. There the PROFIsafe telegrams are processed by the input module.

  • Page 44: Process Image (I/O Image)

    Parametrisation on V1 mode is rejected. 1.2.2 Process image (I/O image) Due to the safety mechanisms of PROFIsafe the input module CPX-F8DE-P in the process image of the CPX terminal assigns 7 bytes for outputs and 6 bytes for inputs. Outputs consist of: 3 bytes of output data (F usage data, è...

  • Page 45: Bit Pattern Of The Output And Input Data (F-User Data)

    Tab. 1/7: Bit pattern for output data (F usage data, bytes 0, 1 and 2) Ensure that the data in the output image contain a valid • module configuration for your safety application. 1-13 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 46 Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Tab. 1/9: Input image for channel pairs E0/E1 and E2/ E3 1-14 Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 47: Channel-Wise Passivation

    The input module indicates via the input image the current channel error status to the control unit: – All input bits relating to the channel bundle = 0 – All qualification bits relating to the channel bundle = 0 1-15 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 48 The grey-marked cells emphasise the bits relevant for the respective table line. Bit in output image è Tab. 1/7 Bit in input image è Tab. 1/8, byte 1 X: Signal can be 0 or 1 Tab. 1/10: Channel error acknowledgment – example 1-16 Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 49: Functional Method Of The Input Module

    – overvoltage, undervoltage, overload, short circuit and cross circuit – Failure or malfunction of communication via PROFIsafe – Failure or defect of individual safety-determining compon­ ents of the input module. 1-17 Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 50: Safe System Status

    Use as an input module for a primary safety controller. Several input modules can be used together and these monitor mutually independent sensors. The following overview constitutes a selection and lists some but not all possible applications. 1-18 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 51 1oo2 T robust Mechanical Operating mode switch, 1 of N mechanical, round switching table electronic, OSSD Tool detection Identifier mechanical, electronic, OSSD Tab. 1/11: Possible applications with contact types and appropriate function modes 1-19 Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 52: Details Of The Function Modes

    1. System overview CPX-F8DE-P 1.3.3 Details of the function modes To create safety circuits with recommended sensors, the in­ put module CPX-F8DE-P provides various function modes. These function modes can be set separately for each channel pair. Recommended sensors Function mode ²...
  • Page 53 Clock outputs T0, T2, T4 and T6 use different clock sig­ nals for each other and for T1/T3/T5/T7. – Clock output signals T0, T2, T4 and T6 run different switching signals to one another, and in respect of T1/T3/T5/T7. 1-21 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 54 Both channels always produce a logical 0 as input informa­ tion and a logical 1 as a qualifier in the input image. The signals from connected sensors are only displayed via the status LEDs. 1-22 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 55 PL c, Cat. 1 / SIL 1 with switch/sensor operationally tried and tested in accordance with EN 13849-2, Table D.3, and with wiring protection of the customer application in accordance with EN 13849-2, Table D.4 1-23 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 56 – CPX-M-AB-4-M12X2-5POL-T – CPX-AB-8-KL-4POL. Note During the test period, safety requirements cannot be eval­ uated with the safety controller. Function mode 2 can alternatively be used for resetting sensors with self-monitoring electronic outputs. 1-24 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 57 2 single-channel switches/sensors (NO or NC) Circuit diagram Channel pair ports Tab. 1/16: Function mode 3 – 1oo1 T (example A) Note Safety-related evaluation only with the following connec­ tion blocks: – CPX-M-AB-4-M12X2-5POL-T – CPX-AB-8-KL-4POL. 1-25 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 58 EN 13849-2, Table D.4, and with testing of the safety application once a year 1-26 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 59 Tab. 1/18: Function mode 4 – 1oo1 D This function mode tests the switch function and wiring of the sensors. Only use sensors with antivalent outputs on which one • contact opens before the other contact closes. 1-27 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 60 / sensors are to be realized as independ­ ent systems in the customer application – up to PL e, Cat. 3 / SIL 3 with certified switch/sensor of a suitable safety category. 1-28 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 61 24 V 24 V 24 V T1/FE T3/FE T5/FE T7/FE FE contact of sensor via the M12 con­ nector screw connection on the module Tab. 1/20: Function mode 5 – 1oo2 (example B) 1-29 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 62 24 hours – up to PL e, Cat. 4 / SIL 3 with certified sensor (OSSD) and appropriate safety category and with wiring monitoring through the connected sensor (example B). 1-30 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 63 Note Safety-related evaluation only with the following connec­ tion blocks: – CPX-M-AB-4-M12X2-5POL-T – CPX-AB-8-KL-4POL. Functional safety – up to PL e, Cat. 3 / SIL 2 with certified switch/sensor of suitable safety category 1-31 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 64 Note that before every actuation, a zero crossing is required (both NC standby contacts closed). Circuit diagram Channel pair ports Tab. 1/22: Function mode 7 – 1oo2 D 1-32 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 65 Signal evaluation of mechanical contacts on a two-channel switch/sensor (internal equivalent) or of 2 independent, tried and tested switches. Circuit diagram Channel pair ports Tab. 1/23: Function mode 8 – 1oo2 T (robust) 1-33 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 66 2 independent, tried and tested switches in accordance with EN 13849-2, Table D.3, and with wiring protection of the customer application in accordance with EN 13849-2, Table D.4. 1-34 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 67 9. The power supply can either be switched from T2 or 24 V to one of inputs E2, E3, E4, E5. This is required for this example: channel pairs E0/E1 and E6/E7 are not configured to function mode 9. 1-35 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 68 “1 of 2” circuits Mode 9 Mode 9 Mode 9 Mode 9 Tab. 1/25: Function mode 9 for up to 2 circuits Set the other channel pairs to any function mode except • for mode 9. 1-36 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 69 Also set parity bit (switch 8) to ON. Input image The input image always outputs a 0 instead of the parity bit, to enable the set identifier to be used directly in the safety controller. 1-37 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 70 EN 13849-2, Table D.3, and with protection of the application against simple ma­ nipulation. The connection block CPX­AB­ID­P meets these requirements regarding functional safety without any supplementary meas­ ures. 1-38 Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 71: Use Of Switching Signals

    The input module reports module fault 02: “Short circuit 0 V at clock signal output T1357”. Only connect the FE contact of a sensor to the M12 con­ • nector screw connection of the module. 1-39 Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 72: Channel Bundling

    Faults Tab. 1/27: Behaviour of input data with channel bundles If channel-wise passivation is not enabled, when a fault is detected, all input data bits are set to 0. 1-40 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 73 – Two-handed circuit for starting a function – Emergency stop switch for incidents – Operating mode switch with 4 positions. Mode 7 Mode 9 Mode 6 Mode 9 Fig. 1/4: Maximum configuration 1-41 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 74 Evaluation of the emergency stop button E4/E5 Evaluation of an operating mode switch E6/E7 Note The safety-related evaluation in this example is only pos­ sible on the following connection blocks: – CPX-M-AB-4-M12X2-5POL-T – CPX-AB-8-KL-4POL. 1-42 Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 75: Rotary Indexing Table

    When connecting up the sensors (e.g. B. SMT-8M-A) it is ad­ visable to use pre-assembled Y cables from the NEBU modu­ lar cable system è www.festo.com/catalogue. 1-43 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 76 Channel pair Mode Comment E0/E1 Evaluation of 4 positions of the rotary indexing table. E2/E3 This sample application can also be implemented using elec­ tronic sensors (2-wire or 3-wire) sensors. 1-44 Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 77: Limit Position Switch

    – CPX-M-AB-4-M12X2-5POL-T – CPX-AB-8-KL-4POL. Antivalency is evaluated in order to diagnose the sensor wir­ ing. Reaching the limit position is output as a secured logical information in the PAE (input image). 1-45 Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 78: Light Curtain

    2 A – CPX-M-AB-4-M12X2-5POL-T up to 0.7 A. When wiring in a switch cabinet, the input module can also be operated with connection block CPX­AB­8­KL­4POL. All sig­ nals are available there without any restriction. 1-46 Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 79: Acknowledge Button With Request

    – CPX-M-AB-4-M12X2-5POL-T – CPX-AB-8-KL-4POL. When using the connection block CPX-AB-8-KL-4POL (connec­ tion technology “CageClamp”) another sensor/switch can be connected to the channel pair used via terminals 24V and E1. 1-47 Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 80: Two-Wire Sensors

    1.4.7 2 protective doors on one channel pair This sample application shows the circuitry of two protective doors on one channel pair. Mode 4 Fig. 1/9: 2 protective door sensors on one channel pair 1-48 Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 81: Protective Door With Two No Switches

    This safety function is enabled only if both switches are closed within 60 seconds of one another. If a switch was not previously opened, the channel or module is passivated. The input module reports channel error 55: “Process value”. 1-49 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 82 1. System overview CPX-F8DE-P 1-50 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 83 Installation Chapter 2 Installation Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 84 Ensuring the protection class ......2-14 Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 85: Installation

    EL/SEN Through the use of PELV circuits, protection from electric shock (protection from direct and indirect contact) in accord­ ance with IEC 60204-1 is ensured (refer to Electrical Equip­ ment of Machines. General Requirements). Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 86: Module-Related Rules For Configuration

    2. Installation 2.1.1 Module-related rules for configuration Plug input module CPX-F8DE-P into one of the following • interconnecting blocks, only: – CPX-M-GE-EV – CPX-M-GE-EV-S-7/8-5POL – CPX-M-GE-EV-S-7/8-CIP-4P – CPX-M-GE-EV-S-PP-5POL – CPX-M-GE-EV-Z-7/8-5POL – CPX-M-GE-EV-Z-PP-5POL. Only operate input module with one of the following con­...

  • Page 87: Electrical Connection And Display Components

    Module error LED (red) FP-LED (green) - Failsafe Protocol Module identifier F8DIP (for CPX-F8DE-P) Area for electrical connections (here CPX-AB-8-KL-4POL) Fig. 2/1: Display and connecting elements CPX-F8DE-P Detailed information about the LEDs è Chapter 5.3. Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 88: Pin Allocation On Connection Block Cpx-M-Ab-4-M12X2-5Pol-T

    For this connection technology, never connect Function Earth (FE) to Pin 5. The metal thread on the connection block can be used as the function earth for connected sensors. Tab. 2/1: Pin allocation with M12 connection block CPX-M-AB-4-M12X2-5POL-T Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 89: Pin Allocation On Connection Block Cpx-M-Ab-4-M12X2-5Pol

    FE = functional earth n.c. = free (not connected) Tab. 2/2: Pin allocation with M12 connection block CPX-M-AB-4-M12X2-5POL The metal threads of the connection block CPX-M-AB-4-M12X2-5POL are connected internally to pin 5 (function earth FE). Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 90: Pin Allocation On Connection Block Cpx-Ab-8-Kl-4Pol

    0: T2 0: T6 1: T3 1: T7 2: E3 2: E7 3: FE 3: FE FE = functional earth n.c. = free (not connected) Tab. 2/3: Pin allocation with terminal strip connection block Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 91: Installation Of The Electronic Module

    Changing the DIL switch setting è Chapter 2.4, on setting – the PROFIsafe address – replacement of a defective electronics module. The plugs connected to the connection block may remain attached whilst dismantling the connection block. Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 92: Dismantling The Electronics Module

    2. Align connection block 1, 2 or 3 and fit to electronic module 4. 3. Screw the mounting screws aJ into the existing threads. 4. Screw the mounting screws crosswise. Tightening torque: 0.9 … 1.1 Nm. 2-10 Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 93: Set Profisafe Address

    2 + 64 + 512 = 578 Decimal value when set set ON Calculation example – DIL switch element 2, 7 and 0 (10) set ON Fig. 2/2: 10-bit DIL switch for setting the PROFIsafe address – binary coded 2-11 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 94 3. Set PROFIsafe address on binary coded 10-bit DIL switch è Fig. 2/2. Permitted PROFIsafe addresses: 1 … 1022 4. Reinstall the connection block è Chapter 2.3.2. 5. Switch input module back on. 2-12 Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 95: Connection Of Sensors

    Cross circuit monitoring of sensor wiring depends on the è Chapter 1.3.3). function mode being used Ensure that cross circuits in power circuits with voltages • above the maximum input voltage are not possible using appropriate installation measures. 2-13 Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 96: Ensuring The Protection Class

    Always ensure that the connection technology being used • has the required protection classification. Use cover caps to seal unused M12 connections. • Close terminal strip of connection block • CPX­AB­8­KL­4POL with cover AK­8KL. Accessories è www.festo.com/catalogue 2-14 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 97 Commissioning Chapter 3 Commissioning Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 98 ........3-16 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 99 Revision code è Product nomenclature bus node Tab. 3/1: Required versions The configuration is dependent on the control system used. The basic approach and required configuration data are presented in the following pages. Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 100: Commissioning

    3. Commissioning Device master file (GSDML and GSD) In conjunction with the input module CPX-F8DE-P you need a current GSDML/GSD device master file for configuration and programming. Reference source Current versions of the GSDML/GSD­files for CPX terminals can be found on the Festo website è www.festo.com/sp.

  • Page 101: Preparing For Commissioning

    3. Dismantle the connection block on the input module è Chapter 2.3.1. 4. Check that the input module functions perfectly. 5. Set the PROFIsafe address on the input module using the DIL switch and install the connection block è Chapter 2.3.2. Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 102: Commissioning Steps

    Set PROFIsafe parameters on the input module è Chapter 3.6. 3. Create and load a backup program. 4. Commission CPX terminal on field bus (PROFIBUS or PROFINET IO) and validate its behaviour in a test run. Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 103: Set The Profisafe Parameters

    F_iPar_CRC has been vidual device parameters (not extended by 4 bytes. The para­ available. changeable) meter F_Block_ID has a value of 1 if the parameter F_iPar_CRC is present, other­ wise it has a value of 0. Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 104 F_iPar_CRC CRC through the individual – CPX-F8DE-P makes no indi­ – 0 device parameters vidual device parameters (not (i-parameter). available. changeable) Tab. 3/3: PROFIsafe parameters Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 105: Interrogation Of The Cpx Module Parameters

    0, 1 Position of 10x­DIL­switch for the PROFIsafe address of the module, bits 8 and 9 ... Parameters only readable through operator unit and command interpreter (CI). Tab. 3/4: Overview – module parameters CPX-F8DE-P Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 106 SW 9 SW 8 high byte 0: switch element is OFF 1: switch element is ON Comment This parameter can only be changed by changing the DIL switch setting (read only). Tab. 3/5: DIL switch setting 3-10 Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 107: Parameter And Signal Display With The Operator Unit Cpx-Mmi-1

    Module identifier in main menu Module identifier in the header of the (here at position 1) system sub-menu for a module Fig. 3/1: Modul identifier of input module CPX-F8DE-P on operator unit 3-11 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 108 Monitoring (M) Module data (MD) Diagnostics (D) Fig. 3/2: Special representations for CPX-F8DE-P on the operator unit When calling up the command [Monitoring (M)] the logical statuses of the 8 input channels and the related qualification bits (Qualifiers) are displayed in accordance with the set func­...

  • Page 109: Configuration With Siemens Step 7 (Example)

    4. Set the required starting addresses for inputs and outputs è Fig. 3/3. register Register 5. Set standard parameters on the input module. “Parameter” In online mode here, the PROFIsafe addresses of the DIL switch settings are displayed. 3-13 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 110 3. Commissioning Input module CPX-F8DE-P in the hardware catalogue Input module CPX-F8DE-P in the configuration table if the CPX terminal Starting addresses of the input module for inputs and outputs (here 1) Fig. 3/3: CPX terminal configuration with Siemens STEP 7 – HW Config 3-14 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 111 DIL switch è Fig. 2/2. Fig. 3/4: PROFIsafe parameters In this register you have access to the PROFIsafe parameters of the input module. You can find detailed information about the individual parameters in Chapter 3.6. 3-15 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 112 Output module CPX-FVDA-P2 Not usable range (each 1 byte for Pneumatics interface status/control and 3 bytes CRC) MPA pneumatics Bus node CPX-FB13 Input module with 8 digital inputs and diagnostics Fig. 3/5: Addressing example 3-16 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 113 9 ... 14 CPX-FVDA-P2 MPA: Pneumatic interface – – MPA: Pneumatic module – VMPA1­FB­EMG­8 [8DO] MPA: Pneumatic module – VMPA2­FB­EMG­4 [4DO] Input and output addresses for the example è Fig. 3/5 Tab. 3/6: 3-17 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 114 3. Commissioning 3-18 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 115 Operation Chapter 4 Operation Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 116 ........Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 117: Operation

    (red); one per input channel Status LED (green); one per input channel Fig. 4/1: LED display of input module CPX-F8DE-P In normal operating status, the following LEDs light up: FP LED 2 – Status LEDs 4 on the active input channels –...

  • Page 118: Behaviour During The Start-Up Phase (Startup)

    Channel error detected at input. signal PROFIsafe communication running. Operator Acknowledge Requested LED flashes rapidly Refers to the input channel to which the relevant status LED is assigned. Input diagram based on calculation of operating mode. Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 119 Possible causes of the fault: – Module fault – Undervoltage – overvoltage – Excessive temperature – Channel error with module passification. Application running, PROFIsafe parameters missing. Self-test error LED flashes rapidly Tab. 4/2: Normal operating status Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 120 4. Operation Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 121 Diagnostics and error handling Chapter 5 Diagnostics and error handling Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 122 ........5-13 5.4.1 Diagnostics with the operator unit CPX-MMI ....5-13 Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 123: Diagnostics And Error Handling

    (status bits messages) description of the interrogation) bus node è Tab. 5/2 I/O diagnostics CPX-F8DE-P reports specific faults as fault è CPX system interface numbers to the bus node. The I/O diagnostic interface enables these data to be description interrogated.

  • Page 124: Error Characteristics

    – – – – ü ü ü ü ü ü ü ü ü ü ü Module fault, overvoltage ü ü ü ü ü ü ü ü ü ü ü Module fault F_DEST_ADD, differing results Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 125 ü ü ü ü ü ü ü ü ü ü ü Channel fault, channel function ü ü ü ü ü ü ü ü ü ü ü Module fault during self-test Tab. 5/2: Error messages Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 126: Diagnosis Via Leds

    Status LED (green); one per input channel Fig. 5/1: LED display of input module CPX-F8DE-P Note The LED display on the input module is not designed in a safety-compliant manner. Note that the LEDs may not be evaluated for safety-re­...
  • Page 127 3. Reintegrate the input module – Overtemperature illuminated – Absence of safety parameterization – Defective safety communication – Channel fault during configuration “Module-based passivation” If self-test faults reoccur: Replace the input module. Tab. 5/3: Module error LED Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 128 – A clock signal is present – at the input. LED briefly turns off once 1) The status LED follows the signal present at the input channel. Tab. 5/5: Status LED Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 129 – Input module communicates with an F-Host via a PROFIsafe protocol. illuminated – Input module is in a safe – shut-down condition LED is off Tab. 5/6: FP-LED After remedial action, reintegrate the input module. • Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 130: Behaviour In Response To Original Module Faults

    Replace the input module • Tab. 5/7: Behaviour in response to module faults All input channels on the input module are passivized in re­ sponse to module faults After remedial action: Reintegrate the input module. • 5-10 Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 131: Behaviour In Response To Channel Faults

    – Unauthorized logical value – Incorrect connection block Check sensors and • installed wiring – FE connected to T1, T3, T5 or T7 – Loose contact on two-channel sensors 5-11 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 132 – Loose contact, signal fails Module fault LED lights up while “Channel-based passivation” is disabled. Tab. 5/8: Behaviour in response to channel faults After remedial action, always reintegrate the input • module. 5-12 Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 133: Diagnostics Via The Bus Node

    Select module in the main menu Select menu item “Diagnostics” (module 1 here) Current module error (here: none) Fig. 5/2: Module identifier of input module CPX-F8DE-P on operator unit Furthermore, the operator unit offers access to the diagnostic memory è Description P.BE­CPX­MMI­1­... 5-13...
  • Page 134 5. Diagnostics and error handling 5-14 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 135 Service, repair, waste management Chapter 6 Service, repair, waste management Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 136 ............Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 137: Service, Repair, Waste Management

    • ule. Send the unmodified, defective input module back to • Festo for analysis together with a description of the fault and the application involved. Disassembly and assembly of the electronic module è Section 2.3. Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 138: Disposal

    6. Service, repair, waste management Disposal The material used in the packaging has been specifically chosen for its recyclability. For final disposal of the input module, please contact a certi­ fied waste disposal business for electronic (WEE) scrap. Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 139 Technical appendix Appendix A Technical appendix Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 140 Technical data of the connection blocks ......Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 141 Characteristic value for testing the application within 24 hours: Thru PL eCKat 3, SIL 3, SIL CL 3 Characteristic value for testing the application within 24 hours: DC = 94% Characteristic value for testing the application within 24 hours: SFF = 95% Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 142: Technical Appendix

    EC type test certificate. CE marking è Declaration of conformity according to EC Machinery Directive 2006/42/EC è www.festo.com/sp according to EC EMC Directive 2004/108/EC Certificate issuing authority 01/205/5444.00/15 Tab. A/1: Safety characteristics Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 143: Characteristic Values Of The Input Module

    Max. load current per clock line T0, T2, T4, T6 Max. total current on T1, T3, T5, T7 Max. output current at 24V terminals Max. total current per input module Cable lengths to sensor – Cable type LiFY11Y-OB, unshielded, 3 x 0.14 sq.mm Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 144 (sensor switched back on again) Tab. A/3: Properties of the clock signals Module characteristic values Function mode Module code 28d (1Ch) Sub-module code 1d (01h) Number of inputs Switching logic at inputs PNP (positive-switching) Compatible with Fast-Start-Up (FSU) Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 145 Depending on the connection block IEC 60529 Electromagnetic compatibility (EMC) Declaration of conformity è www.festo.com/sp – Immunity to interference and emitted interference UL certification c UL us - Recognized (OL) è Appendix A.2 Tab. A/5: Ambient characteristics Festo P.BE-CPX-F8DE-P-E N en 1610a English...

  • Page 146: Technical Data Of The Connection Blocks

    Die-cast aluminium Ports – design 4 sockets M12, metal thread, 5-pin – Contact load capacity Degree of protection is reached through the permitted combination with interconnection block and connectors. Tab. A/7: Technical data CPX-M-AB-4-M12X2-5POL Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 147 Degree of protection in IP65, completely installed accordance with EN 60 529 Housing material Reinforced polyamide, polycarbonate Degree of protection is reached through the permitted combination with interconnection block. Tab. A/9: Technical data CPX-AB-ID-P Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 148 A. Technical appendix A-10 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 149 Index Appendix B Index Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 150 ............Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 151 Cycle monitoring ....... . XXIV Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 152 ........1-20 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 153 ........1-13 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 154 ....... . . 2-14 Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 155 ........Festo P.BE-CPX-F8DE-P-E N en 1610a English...
  • Page 156 User instructions ....... . XXII Festo P.BE-CPX-F8DE-P-E N en 1610a English...

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