Festo CPX-FVDA-P2 Manual
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Festo CPX-FVDA-P2 Manual

Terminal cpx output module
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Terminal CPX
Output module CPX-FVDA-P2
Description
Output module
CPX-FVDA-P2
with
connection block
CPX-M-AB-4-M12X2
-5POL
or
CPX-AB-8-KL-4POL
and
interlinking block
CPX-M-GE-EV-FV
8022607
en 2018-02a
[8063230]

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Summary of Contents for Festo CPX-FVDA-P2

  • Page 1 Terminal CPX Output module CPX-FVDA-P2 Description Output module CPX-FVDA-P2 with connection block CPX-M-AB-4-M12X2 -5POL CPX-AB-8-KL-4POL interlinking block CPX-M-GE-EV-FV 8022607 en 2018-02a [8063230]...
  • Page 3 ....... . . 8022607 E (Festo AG & Co. KG, Ruiter Straße 82, 73734 Esslingen, Germany, 2018) Internet: http://www.festo.com E-mail: service_international@festo.com...
  • Page 4 Contents and general instructions ® ® PROFINET IO , PROFIBUS are registered trademarks of the respective trademark owners in specific countries. Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 5: Table Of Contents

    ........CPX terminal with output module CPX-FVDA-P2 .
  • Page 6 ....... . 3.5.1 CPX module parameters CPX-FVDA-P2 in detail ....
  • Page 7 ........Possible error messages of the output module CPX-FVDA-P2 .

  • Page 8: Important User Information

    ... means that damage to property can occur if this warning is not observed. In addition, the following pictogram marks passages in the text that describe activities involving electrostatically sensit­ ive devices: Electrostatically sensitive devices: incorrect handling can cause damage to devices. Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 9 Recommendations, tips and references to other information sources. Accessories: Information about necessary or useful accessories for the Festo product. Environment: Information about environmentally friendly use of Festo products. Text symbols and markers Bullet points denote activities that can be carried out in • any order.

  • Page 10: General Safety Instructions

    Each output channel that is in use must be switched on • for more than 1 minute at least once every 8 operating hours. The operating time begins when the output module is first switched on. VIII Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 11: Intended Use

    PELV) to CPX terminals in the CPX system description P.BE­CPX­SYS­… . Intended use The output module CPX-FVDA-P2 is used correctly as a shut- off module for the safe shutdown of connected consumers (safety function) if the following condition is met: –...

  • Page 12: Rules For Product Configuration

    Contents and general instructions The output module CPX-FVDA-P2 is a product with safety-rel­ evant functions and is intended for installation in machines or automation systems and for use as follows: – in excellent technical condition – in its original state, without unauthorised modifications –...
  • Page 13 Contents and general instructions – Operation of the CPX-FVDA-P2 is permissible only in com­ bination with the following PROFIsafe-capable CPX bus nodes (è bus node rating plate): CPX bus node from Network protocol revision CPX-FB13 PROFIBUS CPX-FB33 PROFINET IO CPX-FB34...
  • Page 14 Only the following components are permitted when as­ sembling the CPX-FVDA-P2: Component Type Interlinking block CPX-M-GE-EV-FVO Connection block CPX-M-AB-4-M12X2-5POL CPX-AB-8-KL-4POL Tab. 0/4: Permissible components Further information about the supported CPX product vari­ ants can be found in section 1.1.2. Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 15: Foreseeable Misuse

    – use in combination with consumers where switching off can result in hazardous movements or conditions Note The use of connection and interlinking blocks that are not specified is not permissible. XIII Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 16 Professional replacement of the electronics module by the user is permissible. Note In the event of damage caused by unauthorised manipula­ tion or any use other than that intended, the guarantee is invalidated and the manufacturer is not liable for damages. Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 17: Attainable Safety Level

    Contents and general instructions Attainable safety level With the CPX-FVDA-P2, safety functions can be implemented up to: – Safety integrity level SIL 3 in accordance with IEC 61508 – Performance level e, Cat. 3 in accordance with EN ISO 13849-1 –...

  • Page 18: Requirements For Product Use

    Install cable tips and seals professionally – Seal unused ports with cover caps If the system had to be shut down for safety reasons such • as an emergency stop, make sure the safety controller monitors/controls all system restarts. Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 19 – the applicable regulations for accident prevention and occupational safety – the documentation for the product Note Work on safety-related systems may only be carried out by qualified personnel trained in safety engineering. XVII Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 20: Transport And Storage Conditions

    The original packaging offers sufficient protection from typical stresses. Service Please consult your local Festo service if you have any tech­ nical problems. Range of applications and certifications This product is a safety device as defined in the EU Machinery Directive and carries the CE marking.
  • Page 21 The relevant technical data in that documentation also apply with priority if they do not influence the safety characteristic values in an impermissible manner. – The technical data in this documentation may show val­ ues deviating from this. Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 22: Product Identification

    2=variant) – Yellow background 2 to indicate the safety function Tab. 0/5: Module identifier of the output module CPX-FVDA-P2 The rating plate of the electronics module CPX-FVDA-P2 shows the following information: Rating plate (example) Meaning Rating plate – Order reference 1 –...
  • Page 23 B = 2011 C = 2012 D = 2013 E = 2014 F = 2015 H = 2016 J = 2017 K = 2018 L = 2019 M = 2020 Tab. 0/7: Manufacturing year (20-year cycle) Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 24 Contents and general instructions Manufacturing month January February March April June July August September October November December Tab. 0/8: Manufacturing month XXII Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 25: Information Regarding This Description

    English on the operator unit are shown in square brackets in this description, e.g. [Debounce time]. Next to this in the text follows the translation, e.g.: Input debounce time [Debounce time]. XXIII Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 26: Product-Specific Terms And Abbreviations

    è Reintegration or passivation (the opposite) Depassivation Wire break detection Function that detects and reports connection errors such as loads without contact and wire break. For CPX-FVDA-P2, this function can be activated or deactivated through parameterisation. è Process image I/O image...
  • Page 27 Additional information (è P-switch). Passivation Safety function during which the output module CPX-FVDA-P2 switches off all output channels or only the defective output channels (channel-wise passivation), depending on the respective error. Instead of the pro­ grammed values, the so-called replacement values (0) are then effective.
  • Page 28 0 V current path of the output channel. Both switches (P-switch and M-switch) must be closed in order for voltage to be applied to the load. For the CPX-FVDA-P2, the P- and M-switches of an output channel are con­ trolled by different microcontrollers for safety reasons.
  • Page 29 Output module CPX-FVDA-P2 with all the connected consumers. A safety circuit is formed when the load to be operated safely is supplied from an output (CH0, CH1, CH2) of the CPX-FVDA-P2. A switched-on (supplied) load can either be safely switched off upon request (via PROFIsafe) or the mod­...
  • Page 30 Reintegration is a standard PROFIsafe process to depassivate a passivated module (è PROFIsafe standard). Forced switch on/off Functional test procedure to determine the switching capability of a device. The P- and M-switches of the output module CPX-FVDA-P2 are checked cyclically for effective functionality. Tab. 0/9: Product-specific terms and abbreviations XXVIII Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 31: System Overview Cpx-Fvda-P2

    System overview CPX-FVDA-P2 Chapter 1 System overview CPX-FVDA-P2 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 32: Cpx Terminal With Output Module Cpx-Fvda-P2

    ........CPX terminal with output module CPX-FVDA-P2 .

  • Page 33: System Overview Cpx-Fvda-P2

    CPX terminal with output module CPX-FVDA-P2 Only the CPX­M­... variant of the terminal can be equipped with the output module CPX-FVDA-P2. The module has 3 di­ gital output channels (CH0 ... CH2), which enable the follow­ ing load voltages to be switched off safely: –...
  • Page 34 ; available via the connection technology of the module CPX-FVDA- Processors for controlling and monitor­ ing the P-switch and M-switch Fig. 1/1: Basic representation of the CPX power supply concept with CPX-FVDA-P2 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 35 Output channels CH0, CH1 and CH2 can be used to safely switch off up to 3 load groups independently of each other. From the perspective of the output module CPX-FVDA-P2, the output channels (CH0 ... CH2) are channel pairs, since in each case two paths are always switched together and at the same time, although independently of each other.
  • Page 36 Note Use a maximum of 2 output channels in a common • safety pilot circuit. Information on the voltage supply concept of the CPX ter­ minal can be found in the CPX system description. Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 37 1. System overview CPX-FVDA-P2 1.1.1 Design of the output module CPX-FVDA-P2 The output module CPX-FVDA-P2 features a modular design and consists of the following components: Connection block CPX-M-AB-4- M12X2-5POL Alternative con­ nection block CPX- AB-8-KL-4POL Electronics mod­ ule CPX-FVDA-P2 10-way DIL switch for PROFIsafe ad­...
  • Page 38 – Connections combined in groups of 4 with one functional earth connection for each group Tab. 1/1: Permissible connection block Connection blocks are not mechanically coded. The use of a connection block other than those specified here is not permitted. Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 39 P- and M-switching. The connected external consumers are switched off in two channels by means of P- and M-switch­ ing. Output channels 1 and 2 (CH1, CH2) are supplied from U Tab. 1/2: Electronics module Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 40 To the right of the output module, a U is no longer available via the contact rails. Tab. 1/3: Interlinking block The use of different interlinking blocks for CPX-FVDA-P2 is not permitted. 1-10 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 41 1. System overview CPX-FVDA-P2 1.1.2 Supported CPX product versions A PROFIBUS or PROFINET-enabled bus node is required for controlling the output module CPX-FVDA-P2. The CPX ter­ minal must be equipped with one of the following bus nodes (è rating plate):...
  • Page 42 Tab. 1/6: Supported product versions of the CPX terminal Other product versions are not supported by the output mod­ ule CPX-FVDA-P2 at output channel CH0. Note When using the pneumatic interface VABA-S6-1-X2: Set the “Wire break monitoring” parameter of the pneu­...
  • Page 43 Safety Configuration Tool (for safety controller) Embedded PROFIsafe data (black channel) Emergency stop button (example) PROFIBUS or PROFINET IO Output module CPX-FVDA-P2 Fig. 1/3: Communication between safety controller and safety module via PROFIsafe 1-13 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 44: Profisafe Safety Profile

    PLC to the output module. The black channel extends from the field bus connection on the safety controller via the CPX bus node to the output module CPX-FVDA-P2 (è Fig. 1/3). The PROFIsafe telegrams are processed there by the output module.

  • Page 45: Process Image

    1.2.2 Process image Due to the PROFIsafe safety mechanisms, the output module CPX-FVDA-P2 occupies 6 bytes for inputs and 6 bytes for out­ puts in the process image of the CPX terminal. Of these, 4 bytes each are used exclusively for PROFIsafe communica­...

  • Page 46: Bit Pattern Of The Output And Input Data (F-User Data)

    This reduces the interference potential for the connected load. The other diagnostics measures remain active. The switch-off paths are checked cyclically during active mon­ itoring. The function of the electronic switches and lack of 1-16 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 47 F-Host via the “FV_activated” and “Device Fault” flags. The F-Host then pas­ sivates the output channels of the module (F-Slave), isolates the module and sets the “Activate_FV” control bit. 1-17 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 48 1. If channel-wise passivation is switched on, the channel errors detected by the module are signalled through the bits “Channel error status of channel ... ”. These errors can be evaluated by the F-Host. 1-18 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 49 0 signals. If an output channel is passivated, the corresponding bit delivers a logic 0 signal. Tab. 1/8: Bit pattern of the input data (F-user data, byte 0 and byte 1) 1-19 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 50 Bit in the output image (è Tab. 1/7) Bit in the input image (è Tab. 1/8) X = Signal irrelevant; 1 = Logic 1; 0 = Logic 0 Tab. 1/9: Channel error acknowledgment – example 1-20 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 51 Make sure that bit 4 of byte 1 (in the F-Host) of the F-user • data’s input image is regularly checked for “1”. Also ensure that when a “0” is read in, the relevant mod­ • ule is immediately passivated in the controller. 1-21 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 52: Mode Of Operation Of The Output Module

    (e.g. fast-switching valves), the diagnostic function cannot be completely executed. In this case, the output channel is switched off safely. Ensure that a load with sufficiently low momentum is • operated at the relevant output channel. 1-22 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 53: Application Ranges

    (e.g. valves, contactors, relays) cuit ... the load voltage of external electronic consumers with safe galvanic isolation of the load voltage Tab. 1/10: Possible applications for the output module CPX-FVDA-P2 1-23 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 54 Output module CPX­FVDA­P2 with in­ Galvanic isolation terlinking block CPX­M­GE­EV-FVO Electronics side Valve terminal MPA or VTSA Solenoid coils of the internal pneumat­ Fig. 1/5: Switching off the load voltage supply of CPX-internal solenoid coils 1-24 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 55 For example, an internal or external valve group can be ex­ hausted via an external venting valve. M CH1/2 24 V P CH1/2 0 V CH1/2 +24 V CH1/2 Output module CPX­FVDA­P2 Potential-free passive load Fig. 1/6: Safely switching off potential-free individual consumers 1-25 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 56 Load side of the consumer, galvanically isolated Fig. 1/7: Safely switching off the load voltage of external electronic consumers with safe galvanic isolation of the load voltage 1-26 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 57: Application Examples

    CPX- FVDA-P2. Note The output channels of the CPX-FVDA-P2 do not provide isolated potentials which may be used independently from a safety perspective. For this reason, the P- and M-connec­ tions of an output channel must always be used together.
  • Page 58 1. System overview CPX-FVDA-P2 Example 1 – permissible use of the CPX-FVDA-P2 Internal connection of the CPX valve terminal, which is moun­ ted on the CPX terminal, to CH0. Output module CPX­FVDA­P2 with in­ Solenoid coils of the internal pneumat­...
  • Page 59 1. System overview CPX-FVDA-P2 Example 2 – permissible use of the CPX-FVDA-P2 Connecting potential-free passive loads to one of the two output channels CH1 or CH2. M CH1/2 24 V P CH1/2 0 V CH1/2 +24 V CH1/2 M CH1/2...
  • Page 60 1. System overview CPX-FVDA-P2 Example 3 – permissible use of the CPX-FVDA-P2 Connecting safety relays to one of the two output channels CH1 or CH2. M CH1/2 24 V P CH1/2 0 V CH1/2 +24 V CH1/2 Output channel CH1 or CH2 of output Safety relay 2 with forcibly actuated module CPX­FVDA­P2...
  • Page 61 1. System overview CPX-FVDA-P2 Example 4 – impermissible use of the CPX-FVDA-P2 Caution This connection of potential-free loads must not be used to create a safety circuit. M CH1/2 24 V P CH1/2 0 V CH1/2 +24 V CH1/2 +24 V...
  • Page 62 1. System overview CPX-FVDA-P2 Example 5 – permissible use of the CPX-FVDA-P2 Connecting general active loads to one of the two output channels CH1 or CH2. M CH1/2 24 V P CH1/2 0 V CH1/2 +24 V CH1/2 Output module CPX­FVDA­P2...
  • Page 63 1. System overview CPX-FVDA-P2 Example 6 – permissible use of the CPX-FVDA-P2 Connecting a MS6­SV­..­E­10V24­… via NECA-S1G9-P9- MP5 to one of the two output channels CH1 or CH2. M CH1/2 24 V P CH1/2 0 V CH1/2 +24 V CH1/2 24 V Output module CPX­FVDA­P2...
  • Page 64 1. System overview CPX-FVDA-P2 Example 7 – permissible use of the CPX-FVDA-P2 Connecting a MS6­SV­..­E­10V24­… to both output channels CH1 and CH2. M CH1/2 24 V P CH1/2 0 V CH1/2 +24 V CH1/2 24 V M CH2/1 24 V...
  • Page 65 1. System overview CPX-FVDA-P2 Example 8 – impermissible use of the CPX-FVDA-P2 Caution This connection of a MS6­SV­..­E­10V24­ must not be used to create a safety circuit. M CH1/2 24 V P CH1/2 0 V CH1/2 +24 V CH1/2 24 V...
  • Page 66 1. System overview CPX-FVDA-P2 Example 9 – permissible use of the CPX-FVDA-P2 Connecting a separate safety circuit of a valve terminal via an additional supply to one of the two output channels CH1 or CH2. M CH1/2 24 V P CH1/2...
  • Page 67 1. System overview CPX-FVDA-P2 Example 10 – permissible use of the CPX-FVDA-P2 Connecting output modules of a separate supply circuit via an additional supply to one of the two output channels CH1 or CH2. M CH1/2 24 V P CH1/2...
  • Page 68 1. System overview CPX-FVDA-P2 Example 11 – permissible use of the CPX-FVDA-P2 Connecting an external valve terminal via the system supply to one of the output channels CH1 or CH2. Outputs and valves are operated in the same safety circuit.
  • Page 69 1. System overview CPX-FVDA-P2 Example 12 – permissible use of the CPX-FVDA-P2 Connecting further loads to an output module in the safety circuit. M CH1/2 24 V P CH1/2 0 V CH1/2 Ax + 1 +24 V CH1/2 Ax + 2 FE CH1/2 .
  • Page 70 1. System overview CPX-FVDA-P2 Example 13 – impermissible use of the CPX-FVDA-P2 Caution This connection of loads via a 0-potential without connec­ tion to the M-channel must not be used to create a safety circuit. M CH1/2 24 V P CH1/2...

  • Page 71: Requirements For Actuators (Ch0

    1. System overview CPX-FVDA-P2 Requirements for actuators (CH0 ... CH2) Observe the following instructions when using the output module CPX-FVDA-P2 for safety purposes (è appendix A.1 Technical data) 1.4.1 Electrical requirements All output channels ensure that loads are switched off safely.
  • Page 72 To this end, limit the number of valves that are switched on at the same time. Otherwise, the respective safety circuit will be switched off for safety reasons. 1-42 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 73: Safety-Related Requirements

    Make sure that the power supplies used are from the • same source to guarantee the cross circuit monitoring function. Always connect the load to the corresponding 0 V connec­ • tion on the output module. 1-43 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 74 • electrically parallel manner. Note Make sure that all voltages in the system (for CPX and its • loads that are switched for safety purposes) are based on the same functional earth (FE). 1-44 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 75: Installation

    Installation Chapter 2 Installation Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 76 2-14 2.5.2 Mounting the electronics module ......2-15 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 77: Installation

    (protection from direct and indirect contact) is ensured in accordance with EN 60204-1 (refer to Electrical Equipment of Machines. General Requirements). Compliance with the input voltage limits of the module is also ensured. Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 78 2. Installation Module-related rules for configuration Only plug the output module CPX-FVDA-P2 into the inter­ • linking block CPX-M-GE-EV-FVO. A mechanical coding prevents the output module from being plugged into an incorrect interlinking block. Note that the connection blocks are not mechanically •...

  • Page 79: Connecting The Cables And Plugs To The Connection Block

    Notes can be found on the following pages and in the ap­ pendix A.2. Use plugs from the Festo product range (è www.festo.com/ catalogue). The max. permitted cable length is 200 m.
  • Page 80 Use the specified cover from the accessories (è • www.festo.com/catalogue) for sealing. Note The cross-circuit monitoring function only monitors the device’s own circuits. Ensure that cross-circuiting to other circuits is not pos­ • sible using appropriate installation measures. Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 81: Electrical Connection And Display Components

    (red) per output channel Module error LED (red) FP LED (green) Module identifier FVDOP2 (for CPX- FVDA-P2) Area for electrical connections Fig. 2/1: Display and connecting components CPX-FVDA-P2 Detailed information on LEDs è section 5.3. Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 82: Pin Allocation With M12 Connection Block

    All output voltages are likewise derived from the internal contact rail U Tab. 2/1: Pin allocation with M12 connection block CPX-M-AB-4-M12X2- The metal thread of the connection block 5POL is connected internally with pin 5 (functional earth FE). Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 83: Pin Allocation With Terminal Strip Connection Block

    = free (not connected) Unswitched voltage U usable for supply of intelligent load systems (auxiliary supply) All output voltages are likewise derived from the internal contact rail U Tab. 2/2: Pin allocation with TS connection block Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 84: Set Profisafe Address

    Electronics modules include electrostatically sensitive devices. Observe the handling specifications for electrostatically • sensitive devices. Discharge static electricity from your body before as­ • sembling or disassembling modules to protect the mod­ ules. 2-10 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 85 Fig. 2/2: 10-way DIL switch for setting the PROFIsafe address – binary coded Note Before commissioning the automated system, ensure • that the PROFIsafe address has been set according to the installation planning. 2-11 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 86 During assembly, observe the instructions in section 2.5.2 (threaded connector without distortion, clean connection surfaces, etc.). 4. Reinstall the connection block. Tightening torque è Tech­ nical data (appendix A.1). 2-12 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 87: Dismounting And Mounting The Electronics Module

    To avoid errors in mounting, both the interlinking block CPX- M-GE-EV-FVO and the electronics module CPX-FVDA-P2 are mechanically coded. The coding prevents a different module from being plugged into the interlinking block or the module from being plugged into an incorrect interlinking block.

  • Page 88: Dismounting The Electronics Module

    1. Switch off the operating and supply voltages. 2. Unscrew the screws 9 and carefully lift off the connection block 1. 3. If necessary: pull the electronics module 2 carefully off the contact rails. 2-14 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 89: Mounting The Electronics Module

    • is correctly set at the electronics module (è section 2.4). To mount the electronics module and connection block (è Fig. 1/2 in section 1.1.1): 1. Switch off the operating and supply voltages. 2-15 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 90 1 and place it on the electronics module 2. 4. Set the screws so that the self-cutting threads can be used. Tighten the screws by hand in diagonally opposite sequence; tightening torque: 0.9 ... 1.1 Nm. 2-16 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 91: Commissioning

    Commissioning Chapter 3 Commissioning Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 92 ....... . 3.5.1 CPX module parameters CPX-FVDA-P2 in detail ....

  • Page 93: Commissioning

    3.1.1 Device master file (GSD/GSDML) In combination with the output module CPX-FVDA-P2, a cur­ rent device master file GSD/GSDML is required for configura­ tion and programming. Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 94 Import the GSDML/GSD file into the project of the configura­ tion program. After importing, you can select the CPX ter­ minal with the output module CPX-FVDA-P2 in the configura­ tion program and edit it (e.g. set F-Parameters). Configuration, parametrisation and commissioning of the CPX terminal with CPX-FVDA-P2 depend on the control system used.

  • Page 95: Preparing For Commissioning

    3. Dismount the connection block of the output module (è section 2.5.1). 4. Check that the module functions perfectly. 5. Set the PROFIsafe address using the DIL switch on the module and mount the connection block (è section 2.5.2). Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 96: Commissioning Steps

    • module (è sections 3.5 and 3.5.1) 3. Create and load the safety program. 4. Commission the CPX terminal on the fieldbus (PROFIBUS or PROFINET IO) and test the characteristics in a trial run. Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 97: Setting The Profisafe Parameters

    0. F_PAR_VERSION Displays the PROFIsafe operat­ CPX-FVDA-P2 works exclus­ 1 (cannot be ing mode of the device. ively in PROFIsafe V2-MODE. altered) The setting 1 corresponds to PROFIsafe V2-MODE. Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 98 F_iPAR_CRC CRC via the individual device CPX-FVDA-P2 does not provide 0 (cannot be parameters (i-parameters). any individual device paramet­ altered) ers. Tab. 3/3: PROFIsafe parameters Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 99: Setting The Cpx Module Parameters

    3. Commissioning Setting the CPX module parameters The characteristics of the output module CPX-FVDA-P2 can be parametrised. Parameters that influence diagnostic or error messages refer only to the diagnostic system of CPX and not to the diagnostic channels of the safety protocol.

  • Page 100: Cpx Module Parameters Cpx-Fvda-P2 In Detail

    Setting of the DIL switch 8, 9 1) Parameters read-only via operator unit and command interpreter (CI). Tab. 3/4: Overview – module parameters CPX-FVDA-P2 3.5.1 CPX module parameters CPX-FVDA-P2 in detail Module parameters: monitoring supply voltage U Operator unit 4828 + m * 64 + 0 Function no.
  • Page 101 It is necessary to deactivate the wire break monitoring function if: – a load smaller than the specified minimum load is to be switched or – the electrical signal is guided additionally through external relays which them­ selves disconnect the circuit. 3-11 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 102 SW 0 Bit 1: SW 1 Bit 7: SW 7 High byte 4828 + m * 64 + 23) Bit 0: SW 8 Bit 1: SW 9 Bit 2 … 7: reserved or 0 3-12 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 103 SW 9 SW 8 High byte 0: Switch is set to OFF 1: Switch is set to ON Comment This parameter can only be changed by changing the DIL switch setting (read only). Tab. 3/8: DIL switch setting 3-13 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 104: Parameterisation And Signal Display With The Operator Unit Cpx-Mmi-1

    Module identifier in the main menu Module identifier in the header of the (here as module 3) system sub-menu for a module Fig. 3/1: Module identifier of the output module CPX-FVDA-P2 on the operator unit 3-14 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 105 Monitoring (M) Parameters (P) – basic representation Diagnostics (D) Module Data (MD) Fig. 3/2: Special representations for CPX-FVDA-P2 on the operator unit When the command [Monitoring/Forcing (M)] is called up, the statuses of the 3 output channels are displayed. 3-15...

  • Page 106: Configuration With Siemens Step 7 (Example)

    PROFIsafe parameters and the standard mod­ ule parameters. In the configuration table, double-click the row of the out­ • put module CPX-FVDA-P2. The “Properties – FVDA-P2“ dialogue window is displayed. Now set the desired start addresses of the inputs and •...
  • Page 107 3. Commissioning Output module CPX-FVDA-P2 in the hardware catalogue Output module CPX-FVDA-P2 in the configuration table of the CPX terminal Start addresses of the output module for inputs and outputs (here 44) Fig. 3/3: CPX terminal configuration with Siemens STEP 7 – HW Config 3-17 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 108 Please note that not all of the PROFIsafe parameters that are represented here are relevant for the output module. You can find detailed information about the individual parameters in section 3.5.1. Fig. 3/4: Standard parameters of the output module CPX- FVDA-P2 3-18 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 109 [F_Dest_Add] (è Fig. 3/5). The setting must match the DIL switch setting on the module (è Fig. 2/2). You can find detailed information about the individual para­ meters in section 3.4. Fig. 3/5: PROFIsafe parameters 3-19 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 110 F-user data (2 bytes for inputs and 2 bytes for outputs) Output module CPX-FVDA-P2 (6 bytes for inputs and 6 bytes for outputs) Unusable range (1 byte each for status/control and 3 bytes for CRC) Fig. 3/6: Addressing example 3-20 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 111 VTSA: pneumatics module – – VABV-S4-2-T2... ) The number of allocated output addresses is specified for each DIL switch (here 8DO) Tab. 3/9: Input and output addresses for the example (è Fig. 3/6) 3-21 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 112 3. Commissioning 3-22 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 113: Operation

    Operation Chapter 4 Operation Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 114 ........Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 115: Operation

    Status LED (yel­ low); one for each output channel Fig. 4/1: LED indicator of the output module CPX-FVDA-P2 During normal operation, the following LEDs light up: – FP LED – Failsafe Protocol (green) – Status LED (yellow) of the active output channels The status LEDs of inactive output channels and the module and channel error LEDs do not light up.
  • Page 116 Channel Module Event/status error error image Output channel is switched on Output channel is switched off Refers to the output channel to which the respective status LED is assigned. Tab. 4/2: Normal operating status Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 117: Diagnosis And Error Handling

    Diagnosis and error handling Chapter 5 Diagnosis and error handling Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 118 ........Possible error messages of the output module CPX-FVDA-P2 .

  • Page 119: Diagnosis And Error Handling

    Tab. 5/1: Diagnostics options Specific errors of the output module CPX-FVDA-P2 are repor­ ted or suppressed depending on the module parameterisa­ tion. Reported errors can be evaluated, depending on the bus protocol used. The errors are indicated on-site via the Error LED and, if necessary, can be evaluated with the operator unit.

  • Page 120: Possible Error Messages Of The Output Module Cpx-Fvda-P2

    5. Diagnosis and error handling Possible error messages of the output module CPX-FVDA-P2 Error Display on the Description Error handling operator unit: [Short circuit] Short circuit/overload at output. Eliminate short circuit. • Acknowledge and reintegrate • the module or output channel.
  • Page 121 When using PROFIBUS, all error messages without a stand­ ardised error type are mapped to error type 9. When using PROFINET, error message 69 is transmitted as diagnostic message 72 and error message 65 is transmitted as diagnostic message 64. Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 122: Diagnostics Via Leds

    Status LED (yel­ low); one for each output channel Fig. 5/1: LED indicator of the output module CPX-FVDA-P2 In the run-up phase, error LEDs 1 and 3 light up for approx. 500 ms. During normal operation, the following LEDs light up: FP-LED –...
  • Page 123 Wire break Replace the affected cable Error- specific LED flashes Cross circuit at output or Eliminate the cause short circuit/overload error at output (depends on er­ ror number) illuminated Tab. 5/4: Channel error LED Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 124 The PROFIsafe communication can­ not be established. – Operator Acknowledge – PROFIsafe: 0A-Req possible LED flashes quickly – Failsafe protocol active – Module communicates with an F-Host via a PROFIsafe protocol. illuminated Tab. 5/6: FP LED Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 125: Error Handling And Parameterisation

    65, 66, 67, 69 Undervoltage Self-test error Error no. 61 overvoltage “Monitoring undervoltage valves” “General diagnostics – module” parameter parameter “General diagnostics – Failsafe Protocol” parameter Fig. 5/2: Principle of error handling and parameterisation – part 1 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 126 0 channel 1 ... 2 or 80 or 80 Module parameter (illustrated switch setting = default setting) Channel-specific errors Fig. 5/3: Principle of error handling and parameterisation – part 2 5-10 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 127 If “channel-wise passivation” is active, only the affected output channel is passivated. Otherwise Does not lead to safety switch-off. In many cases, the channel error LEDs are also illuminated. Tab. 5/7: Behaviour in case of error 5-11 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 128: Diagnostics Via The Cpx Bus Node

    Select module in the main menu Select “Diagnostics” menu (module 3 here) Current module error (here: none) Fig. 5/4: Module identifier of the output module CPX-FVDA-P2 on the operator unit Furthermore, the operator unit offers access to the diagnostic memory description (è description P.BE­CPX­MMI­1­...). 5-12...

  • Page 129: Service, Repair, Disposal

    Service, repair, disposal Chapter 6 Service, repair, disposal Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 130 ............Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 131: Service, Repair, Disposal

    Please contact your technical consultant to clarify how to • return the module. In case of complaint or repair, please specify the following: complaint type 2 in accordance with Festo VA 19.02. Dismounting and mounting the electronics module è section 2.5. Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 132: Disposal

    6. Service, repair, disposal Disposal The material used in the packaging has been specifically chosen for its recyclability. For final disposal of the output module, please contact a cer­ tified waste management company for electronic waste. Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 133: A. Technical Appendix

    Technical appendix Appendix A Technical appendix Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 134 ..........Technical data of the output module CPX-FVDA-P2 .

  • Page 135: Technical Appendix

    A. Technical appendix Technical data of the output module CPX-FVDA-P2 General technical data of the CPX terminal è CPX system description P.BE-CPX-SYS-… Electrical characteristic values CPX-FVDA-P2 Nominal operating voltage [V DC] Permissible voltage fluctuations –15 … +20 Operating voltage in the case of a tap by the [V DC] 20.4 …...
  • Page 136 è characteristic curve Fig. A/5 Fuse protection (short circuit) Integrated electronic fuse Max. test pulse duration [μs] Max. voltage drop during test pulse Tab. A/8: Electrical characteristic values Fig. A/5: Maximum permissible load inductivity at the output channels Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 137 (T ) on output channels CH1 and WCDT CH2 depending on minimum load PROFIsafe watchdog time F_WD_TIME Max. response time of safety function [ms] F_WD_TIME + T WCDT Max. cyclical demand rate [1/min] Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 138 In order to guarantee the safety level, a minimum switch-on period of 1 minute must be ensured every 8 operating hours for each output channel used. Profile for Safety Technology on PROFIBUS DP and PROFINET IO; Version 2.4, March 2007 Tab. A/10: Safety characteristic values Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 139 Fig. A/6: Internal response time as a function of the minimum load current Note Use the following graph if the load resistance is known. • [ohms] load Fig. A/7: Internal response time as a function of the resistive minimum load Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 140 è Declaration of conformity Electromagnetic compatibility – Interference emission (www.festo.com) – Immunity to interference UL certification c UL us - Recognized (OL) è Chapter A.2 “Technical data of the connection blocks“ Tab. A/12: Further characteristic values Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 141: Technical Data Of The Connection Blocks

    Information on housing materials Polyamide reinforced, polycarbonate Ports Design 2 terminal strips Contact load Degree of protection is determined through the combination of interlinking block and connection block Tab. A/14: Technical data – connection block CPX-AB-8-KL-4POL Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 142: Technical Data Of The Interlinking Block

    Die-cast aluminium Function Interrupts the contact rails for load voltage supplies switchable, U permanent) Special feature Mechanical coding prevents you from plugging in impermissible electronics modules Tab. A/15: Technical data – interlinking block CPX-M-GE-EV-FVO A-10 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 143 Index Appendix B Index Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

  • Page 144: B. Index

    ............Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 145 ......... . CPX-FVDA-P2 ........
  • Page 146 ........Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 147 ....... . . Module identification ......Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 148 ........Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 149 ........Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...
  • Page 150 ....... . . 3-12, 5-4 Festo P.BE-CPX-FVDA-P2-E N en 2018-02a English...

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