Still EXV 10 Basic Original Instructions Manual
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Still EXV 10 Basic Original Instructions Manual

Pallet stacker
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Original instructions
Pallet stacker
EXV 10 Basic
EXV 10 / 10i
EXV 12 / 12i
EXV 14C / 14iC
45728043430 EN - 05/2017

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  • Page 1 Original instructions Pallet stacker EXV 10 Basic EXV 10 / 10i EXV 12 / 12i EXV 14C / 14iC 45728043430 EN - 05/2017...
  • Page 3 Preface Address of manufacturer and contact details STILL GmbH Berzeliusstraße 10 22113 Hamburg, Germany Tel. +49 (0) 40 7339-0 Fax: +49 (0) 40 7339-1622 Email: info@still.de Website: http://www.still.de 45728043430 EN - 05/2017...

  • Page 5: Table Of Contents

    Table of contents Introduction Forklift data ............2 General information .
  • Page 6 Table of contents Safety devices ............20 Location of safety devices .
  • Page 7 Table of contents Breaking-In ............57 Checks and actions prior to use .
  • Page 8 Datasheet (VDI) EXV 10 Basic and EXV 10 ....... . .

  • Page 9: Introduction

    Introduction...

  • Page 10: Forklift Data

    Introduction Forklift data Forklift data We recommend that you record the principal forklift data in the following table so that they are available if required by the sales network or authorised service centre. Type Serial number Date of delivery General information •...
  • Page 11 Introduction How to Consult the Manual CAUTION ENVIRONMENT NOTE Failure to observe the instructions highlighted with Failure to observe the instructions highlighted this symbol may cause damage to the forklift and, with this symbol may cause environmental in some cases, result in warranty invalidity. damage.

  • Page 12: Date Of Edition And Latest Update Of This Manual

    Introduction Date of edition and latest update of this manual Date of edition and latest update of this manual The publication date of these operating instructions is printed on the cover sheet. The manufacturer makes continuous efforts to improve its industrial trucks, and therefore reserves the right to implement changes and to accept no claims concerning the information provided in this manual.
  • Page 13 Introduction Delivery of the forklift and documentation declaration (if provided by regulations in effect) are included. All of the above documentation must be kept for the entire operative life of the forklift. In the event that the documentation is lost or dam- aged, contact the authorised sales network for copies of the original documentation.

  • Page 14: Ec Declaration Of Conformity In Accordance With Machinery Directive

    Introduction EC declaration of conformity in accordance with Machinery Directive EC declaration of conformity in accordance with Machinery Di- rective Declaration STILL GmbH Berzeliusstraße 10 D-22113 Hamburg Germany We declare that the according to these operating instructions Industrial truck according to these operating instructions Model conforms to the latest version of the Machinery Directive 2006/42/EC.

  • Page 15: Technical Service And Spare Parts

    Introduction Technical service and spare parts Technical service and spare parts For scheduled maintenance and any repairs to the technical characteristics of the forklift over the forklift, contact only the authorised service time. network. Only original spare parts provided by the man- The authorised service network has personnel ufacturer may be used for forklift maintenance trained by the manufacturer, original spare...

  • Page 16: Working Conditions

    Introduction Working conditions • transporting and/or lifting people; • turning and/or moving sideways on slopes (upwards or downwards); • pushing or pulling loads; • colliding with stationary and/or mobile • moving upwards or downwards on a slope structures; with the load facing downwards; •...

  • Page 17: Applied Equipment

    Introduction Applied equipment Applied equipment To use equipment that has not been applied, • add a label with the new residual capacity is please contact the authorised sales network, • provide documentation on the equipment in order to: (user and maintenance manual and EC •...

  • Page 18: Packaging

    Introduction Environmental considerations Packaging During delivery of the truck, certain parts are packaged to provide protection during transport. This packaging must be removed completely prior to initial start-up. ENVIRONMENT NOTE The packaging material must be disposed of properly after delivery of the truck. 45728043430 EN - 05/2017...

  • Page 19: Safety

    Safety...

  • Page 20: Safety Guidelines

    Safety Safety Guidelines Safety Guidelines General Precautions regulations integrate those in the manual NOTE "Rules for approved use of industrial vehicles". Some safety regulations to be followed when using the forklift are listed below. These General Safety Rules • Only allow qualified, trained and authorized •...

  • Page 21: Battery Connection Cables

    Safety Safety Guidelines CAUTION Passing over cracks or damaged parts of the floor with the truck is prohibited. Dirt and any objects in the work path must be removed immediately. Battery connection cables CAUTION Using sockets with NON-ORIGINAL battery con- nection cables can be dangerous (see purchase references in the parts catalogue) Requirements for the traction-battery...

  • Page 22: Safety Regulations Relative To Operating Materials

    Safety Safety Guidelines Safety Regulations Relative to Operating Materials Rules for handling and disposing of Oils operating materials • Do not allow to come into contact with the skin. ENVIRONMENT NOTE • Do not inhale oil vapors. Improper use and disposal of operating and •...

  • Page 23: Residual Risks

    Safety Residual risks and disposal of the life-expired battery must NOTE be carried out as required by law. We advise For greater information, consult the specific you to contact the authorised service network battery manual that comes with the battery. that is equipped for eco-friendly disposal in accordance with current regulations.
  • Page 24 Safety Residual risks • Human error resulting from failure to observe the safety guidelines. • Unrepaired damage or defective and worn components. • Insufficient maintenance and testing • Use of incorrect consumables • Maintenance intervals exceeded The manufacturer shall not be held responsi- ble for accidents involving the truck caused by the failure of the operating company to comply with these regulations either intentionally or...

  • Page 25: Electromagnetic Radiation

    Safety Electromagnetic radiation Electromagnetic radiation The limit values for electromagnetic emissions and for immunity relative to the forklift are those provided by the EN 12895 standard. Non-ionised radiation If the forklift is equipped at the factory or later with devices that emit non-ionising radiation (such as radio transmitters, RFID players, data terminals, scanners, etc), the compatibility of such devices must be verified...

  • Page 26: Vibrations

    Safety Vibrations Vibrations Vibrations to which the hands and arms CAUTION are exposed The value expressed above can be used to com- pare forklift trucks of the same category. It cannot The following value is valid for all truck models: be used to determine the operator's daily expo- •...

  • Page 27: Safety Tests

    Safety tests Regular safety inspection of the truck Safety inspection based on time and extraordinary incidents STILL GmbH Hamburg The operating company must ensure that the truck is checked at least once a year, or Regelmäßige Prüfung following noteworthy incidents.

  • Page 28: Safety Devices

    Safety Safety devices Safety devices Location of safety devices Main safety devices on the truck The operator must be aware of the following Horn safety devices: Electromagnetic brake Guard grille Truck braking when the tiller arm reaches Anti-crush safety feature the upper end position and lower end Braking by releasing the drive control throttle position.

  • Page 29: Damage, Defects And Misuse Of Safety Devices

    Safety Safety devices Damage, defects and misuse of safety devices The driver must report any damage or other defects to the truck or attachment immediately to the supervisory personnel. Trucks and attachments that are not functional or safe may not be used until they have been properly repaired.
  • Page 30 Safety Safety devices 45728043430 EN - 05/2017...

  • Page 31: Overview

    Overview...

  • Page 32: Technical Description

    Overview Technical description Technical description EXV10 Basic, EXV10, EXV12 and EXV12 i, Pump unit: EXV14C and EXV14iC trucks are designed • EXV10 Basic: power 2.2 kW to handle and stack pallets with a maximum • EXV10: power 1.5 kW weight of 1000 kg (EXV10 Basic and EXV10), •...
  • Page 33 Overview Technical description The tiller is used to carry out the following • counter-current, controlled by the anti-crush controls: safety button • Steering • Electromagnetic safety, controlled by the emergency stop handle • Drive control throttles • safety electromagnetic, controlled by the •...

  • Page 34: Overviews

    Overview Overviews Overviews 0252_003-066 Mast Stabiliser wheel Lift chains Traction wheel Protective screen Gearbox Tiller Traction motor Emergency isolator button Brake Fuse carrier Forks Battery connector Load wheels Built-in battery charger (if present) Electronic panel Pump motor Battery Hydraulic oil reservoir Lift cylinder 45728043430 EN - 05/2017...

  • Page 35: Instruments And Controls

    Overview Instruments and controls Instruments and controls Tiller controls 1 — Tiller head handle 2 and 3 — Drive control throttle 4 — Fork lowering button 5 — Fork lifting button 6 — Horn button 7 — Anti-crush button 8 — Creep speed button (optional — Creep Speed) 9 —...
  • Page 36 Overview Instruments and controls NOTE The speed of the forks is proportional to how • hard the button (4) is pressed, except for the "BASIC" version When the forks are fully lowered, a reduc- • tion in the fork lowering speed is automa- tically triggered just before the end of the stroke (soft landing) Fork lifting button (5)
  • Page 37 Overview Instruments and controls Slow-speed button (8) (optional — Creep Speed) • The button (8) is fitted with the optional "tiller always active" option (Creep Speed) • Keeping the button (8) pressed while turning the throttle (2 – 3) activates creep speed, regardless of the tiller position •...

  • Page 38: Display

    Overview Instruments and controls Display • (1) Battery charge level indicator The indi- • (4) Green indicator light cator operates after the battery connector Switched off: truck switched off has been connected. Monitoring the dis- Switched on: truck switched on charge process protects the battery against •...
  • Page 39 Overview Instruments and controls • (7) Hour meter. Indicates the number of • (8) STOP alarm (red) operating hours of the machine Various types of problem. Do not operate The hour meter displays hours and tenths the truck of an hour. The dot next to the tenths of an •...

  • Page 40: Controls For Switching On And Switching Off

    Overview Instruments and controls Controls for switching on and switching off Switching on and switching off are performed using: • the key switch (standard version) • or the numeric keypad "Digicode" (optional version) Standard version with key On the standard version, the key has three positions: •...

  • Page 41: Emergency Stop Handle

    Overview Instruments and controls Emergency stop handle – Pressing the emergency stop handle (1) will lock all the functions on the truck. – To restore the operating conditions, elim- inate the causes of the emergency, then release the tiller in the rest position and un- lock the emergency stop handle by lifting it.

  • Page 42: Tiller Positions

    Overview Instruments and controls Tiller positions Position the tiller in accordance with the truck functions With the truck stopped, the two following tiller positions are available: • Position (1) = working position. In this position, the operator can begin travel using the throttle.
  • Page 43 Overview Instruments and controls “Timone sempre attivo” version (optional — Creep Speed) • Position (2) using the "tiller always active" function (optional) = creep speed position This function is activated by pressing the creep speed button on the tiller (3) and rotating the drive control throttle (4) or by pressing the creep speed button and the fork lifting button.

  • Page 44: Tiller Controls

    Overview Tiller controls Tiller controls 1 — Tiller head handle 2 and 3 — Drive control throttle 4 — Fork lowering button 5 — Fork lifting button 6 — Horn button 7 — Anti-crush button 8 — Creep speed button (optional — Creep Speed) 9 —...
  • Page 45 Overview Tiller controls NOTE The speed of the forks is proportional to how • hard the button (4) is pressed, except for the "BASIC" version When the forks are fully lowered, a reduc- • tion in the fork lowering speed is automa- tically triggered just before the end of the stroke (soft landing) Fork lifting button (5)
  • Page 46 Overview Tiller controls Slow-speed button (8) (optional — Creep Speed) • The button (8) is fitted with the optional "tiller always active" option (Creep Speed) • Keeping the button (8) pressed while turning the throttle (2 – 3) activates creep speed, regardless of the tiller position •...

  • Page 47: Optispeed Tiller (If Present)

    Overview OptiSpeed tiller (if present) OptiSpeed tiller (if present) The different work zones of the tiller depending on the tilt are explained below: • In zone (1), the brake is applied and the truck cannot be moved. • In zone (2), the maximum authorised speed varies according to the tilt of the tiller.

  • Page 48: Types Of Lifting Masts

    Overview Types of lifting masts Types of lifting masts Your truck may be fitted with one of the following masts: • Simplex • Telescopic • NiHo • Triplex Simplex When the "lift" button is pressed, the fork carriage is raised to the height h3 by the central cylinder via a chain.
  • Page 49 Overview Types of lifting masts Triplex The function is identical to that of the NiHo mast, but has a greater lift height with the same mast height. CAUTION In locations with a low ceiling, be aware that the load height may be greater than the mast height. 0252_003-100-V2 45728043430 EN - 05/2017...

  • Page 50: Definition Of Directions

    Overview Definition of directions Definition of directions Direction of movement defined by the regula- tions: • Forward travel (1) (preferred direction of travel) • Right (2) • Reverse travel (3) • Left (4) 0252_003-008 45728043430 EN - 05/2017...

  • Page 51: Markings

    Overview Markings Markings Location of labels Pb+Sb 2342 "Truck capacity diagram" label Version set up for gel batteries "Danger of crushing hands" label "On-board battery charger" label "Hook" symbol Annual testing label (Germany only) "Danger of crushing hands" label Warning label "Operating and maintenance manual"...

  • Page 52: Serial Number

    Overview Markings Description of labels (7) This label indicates that you should consult the specific operating and maintenance (1) This label indicates the permissible load on manual for the on-board battery charger. the forks depending on load centre of gravity and lift height.

  • Page 53: Data Plate

    Overview Markings Data plate NOTE Please indicate the serial number for all technical enquiries. 2327 Model Rated capacity in kg Manufacturer Serial no. Unladen weight (without battery) in kg Year of manufacture EC conformity symbol QR code Battery voltage V Nominal power rating in kW Minimum battery weight Maximum battery weight...

  • Page 54: Capacity Plate

    Overview Markings Capacity plate – The identification plate indicates the follow- ing data: • (1) CDG = distance "C" from the centre of gravity of the load on the forks to the fork carriage (in mm) • (2) h = lift height of the forks from the ground (in mm) •...

  • Page 55: Chassis Frame Labelling

    Overview Options and variants Chassis frame labelling 2274 The truck's serial number is marked on the chassis frame . The serial number is located in the following places: • A for standard versions of the truck • B for models with initial lift capability Options and variants List of optional fittings List:...

  • Page 56: Digicode Option

    Overview Options and variants • Footwell protection for activities in confined spaces • Cold storage room version • Set of cables • Fleetmanager • Built-in rectifier • LED battery electrolyte level indicator • Lift lock at predefined heights, unlockable via appropriate confirmation button (only for 1400 kg version).
  • Page 57 Overview Options and variants red off continuous green (1)(PIN correct) * 1 2 3 4 5 # default 1 2 3 4 5 default) red flashing green off PIN code (4)(PIN incorrect) red off green (3 seconds) Turn off the truck flashing (2) PROGRAMMING MODE —...

  • Page 58: Battery Electrolyte Level Indicator Led (Optional)

    Overview Options and variants To prolong battery life, the truck can be put into energy-saving mode when it is not in use. After a certain period of downtime, the truck switches off. This time period can be configured between 0 and 10 minutes.

  • Page 59: Application

    Application...

  • Page 60: Authorised And Safe Use

    Application Authorised and safe use Authorised and safe use Intended use of the trucks CAUTION This machine is intended for the transport of loads packed on pallets or in industrial containers de- signed for this purpose, as well as for placing pallets into and removing pallets from stock.
  • Page 61 Application Authorised and safe use • The truck has not been designed to trans- port anyone other than the operator and must not be used for this purpose. • The operator must always stay within the truck clearance. • Stay in the safety area (working area defined by the manufacturer).

  • Page 62: Truck Transport And Lifting

    Application Truck transport and lifting There must be sufficient distance between the highest part of the truck or the load and the surrounding fixed installations. The height depends on the lift height and the dimensions of the load. Refer to the technical characteristics.

  • Page 63: Transport

    Application Truck transport and lifting Transport – Disconnect the battery connector. Chocking the truck – Secure the truck against rolling and sliding with chocks (1). Lashing down the truck – Attach the lashing ropes (2) to the mast. 0252_003-010 Climatic Conditions for Transport and Storage The forklift must be protected from atmo- spheric agents during transport and storage.

  • Page 64: Loading And Unloading The Truck

    Application Truck transport and lifting Loading and unloading the truck To load and unload the truck, use a loading bridge or a lift (with a slope and structural strength compatible with the performance and weight of the truck as stated by the manufacturer, and that is suitably positioned and anchored).

  • Page 65: Breaking-In

    Application Breaking-In Breaking-In This type of forklift does not require special breaking-in operations. 45728043430 EN - 05/2017...

  • Page 66: Checks And Actions Prior To Use

    Application Checks and actions prior to use Checks and actions prior to use List of checks prior to start-up WARNING Damage or other faults on the truck or attachments (special equipment) can result in accidents. If damage or other faults are noticed on the truck or attachments (special equipment) during the following inspections, do not use the truck until it has been properly repaired.
  • Page 67 Application Checks and actions prior to use • Attachment parts (special equipment) must be properly secured and function according to their operating instructions. • Damaged or missing decals must be replaced in compliance with the marking position table. • The roller guide rails must be coated in a visible layer of grease.

  • Page 68: Checking The Anti-Crush Safety Device

    Application Checks and actions prior to use • Check that the battery wiring is intact; • Check that the battery lock system is operating correctly (only for trucks designed for side removal of the battery). Check that the battery is locked in place. •...

  • Page 69: Checking The Brake

    Application Checks and actions prior to use The truck moves forward. – Activate the anti-crush safety device (2). WARNING The truck stops and shifts into fast reverse. – Release the anti-crush safety device. The truck stops. Checking the brake CAUTION 5˚...

  • Page 70: Checking The Horn

    Application Checks and actions prior to use Checking the horn – Operate the horn switch (1). The horn sounds. 0203_003-012 45728043430 EN - 05/2017...

  • Page 71: Operator Position

    Application Operator position Operator position Operator's position for version without platform The driving position is in pedestrian version (driving on "the ground"). The operator should drive the truck using the driving and lifting controls located on the helm head. DANGER All other positions should be considered incorrect and dangerous.
  • Page 72 Application Operator position – Recommended position when in gear (preferential gear) 45728043430 EN - 05/2017...

  • Page 73: Driving

    Application Driving Driving Driving safety instructions Behaviour when driving The operator must obey the same driving rules within the plant as on the road. The operator must drive at a speed appropriate for the driving conditions. For example, the operator should drive slowly around corners, when entering and travelling along narrow aisles, when driving through swing doors, at blind...

  • Page 74: Before Driving

    Application Driving immediately when eye contact with the guide is lost. Before driving People in the hazard area Before starting the truck and while you are working, ensure that no-one is in the hazard area. If anyone is in the hazard area, warn them well in advance.

  • Page 75: Starting The Truck

    Application Driving Rules regarding the traffic routes and the manoeuvring areas Only drive in approved areas. Traffic routes must be free of obstacles. Loads may only be unloaded and stored in places designed for this purpose. The operator or his representa- tive must ensure that no unauthorised person accesses the working area.

  • Page 76: Check The Information On The Combined Indicator

    Application Driving Check the information on the combined indicator The instrument can display several of the truck's functions: Discharge indicator The discharge indicator (3) operates after the battery connector has been connected. Monitoring the discharge process protects the battery against significant discharge. When the battery is fully charged, the 10 status bars are lighted.

  • Page 77: Behaviour In Emergencies

    Application Driving Behaviour in emergencies In an emergency, all functions on the truck can be shut down. – Press the emergency stop button (1). The truck will come to a stop. – To restart the truck, release the emergency stop button by pulling on it. CAUTION This safety device must only be used in an emer- gency.

  • Page 78: Driving

    Application Driving Driving – Turn the key to the position Tortoise (gentle acceleration and deceleration) or position (strong acceleration and Hare deceleration) as desired. – Hold one of the tiller handles (1) on the side. – Lower the tiller. NOTE 5˚...

  • Page 79: Using The Truck With The "Tiller Always Active - Creep Speed" Function (Optional)

    Application Driving Reverse travel – Press with your thumb on the upper part of the throttle. – The speed increases with the movement of the throttle; speed is limited to 4 or 6 km/h depending on the position of the key. –...
  • Page 80 Application Driving If the activation sequence is accidentally reversed, i.e. with the tiller in the vertical position, the throttle (4) is turned first and then the button (3) is pressed: • The truck will move in creep speed as expected in the direction of the forks •...

  • Page 81: Reverse Drive

    Application Driving Reverse drive Reverse of direction without load on forks Reverse of direction with load on forks • To reverse direction when travelling without • To reverse direction with a load on the fork a load on the fork arms, turn the traction arms, release the traction control throttle control throttle in the opposite direction of and wait for the truck to come to a stop.

  • Page 82: Truck Brake Systems

    Application Driving Truck brake systems WARNING CAUTION The condition of the floor surface considerably Do not brake by reversing the traction control affects the braking distance of the truck. throttle when travelling with a load on the forks. The operator must consider this factor while driving. CAUTION While driving, braking can be performed in the following ways:...

  • Page 83: Parking And Stopping The Truck

    Application Driving Parking and stopping the truck WARNING Do not park the truck on a slope. Never leave the truck with the forks raised. – Park in pre-arranged and designated areas. – Lower the forks to the ground. – Turn off the truck using the start/stop key. If the Digicode option is fitted, turn off the truck by pressing the button for two seconds.

  • Page 84: Forklift Use In Cold-Storage Rooms

    Application Lifting Forklift Use in Cold-Storage Rooms. A truck specifically equipped for cold-storage CAUTION rooms must be used when working at temper- If the truck has been working in environments at atures below +5°C. temperatures below -5°C and it is taken outside the cold-storage room, let it stand either for a sufficien- Forklifts equipped for working in cold climates tly long time to allow evaporation of any condensa-...
  • Page 85 Application Lifting The forks will be lifted up to the maximum height. Fork movement can be stopped at any time by releasing the push-button. Fork arms lowering – Press the button (3). The fork descends to the lowest position. Fork movement can be stopped at any time by releasing the push-button.
  • Page 86 Application Lifting – To lower the straddles, press the button (1). 0248_003-033 45728043430 EN - 05/2017...

  • Page 87: Moving The Load

    Application Moving the load Moving the load Safety guidelines for handling loads WARNING CAUTION Closely observe the following instructions before The transport of persons or passengers is strictly picking up loads. Never touch or stand on moving prohibited. parts of the truck (e.g. lifting devices, equipment or devices for picking up loads).
  • Page 88 Application Moving the load DANGER The loads must be arranged so that they cannot slip or overturn and fall to the ground. In order to guarantee load stability, make sure that the load is balanced and centred on the forks. DANGER Standing or walking under the raised load is strictly prohibited.

  • Page 89: Checks To Be Carried Out Before Lifting A Load

    Application Moving the load Checks to be carried out before lifting a load WARNING Never exceed the capacity of the truck. This ca- pacity is based on the centre of gravity and the lift height of the load. Comply strictly with the load diagram! It is not permitted to increase the capacity by adding extra weight to the truck.
  • Page 90 Application Moving the load CAUTION Insert the fork without bumping into either the shelving or the load. – Insert the forks as far as possible below the load. If possible, the forks should be inserted far enough in that the load is resting against the fork carriage.
  • Page 91 Application Moving the load – Raise the forks until you reach the correct fork insertion height. – Move the truck slowly forwards to insert the forks into the load. CAUTION Insert the fork without bumping into either the shelving or the load. –...
  • Page 92 Application Moving the load – Put the tiller in the driving position. Look behind to check that the way is clear. Turn the throttle in the direction of travel towards the operator and drive very slowly and carefully in a straight line away from the shelves.

  • Page 93: Transporting Loads

    Application Moving the load Transporting loads As a general rule, loads must be transported one by one (e.g. pallets). Transporting several loads at once is only authorised: • If the safety requirements are met • On the orders of the supervisor in charge The operator must ensure that the load is properly packaged.

  • Page 94: Setting Down Loads On Shelving

    Application Moving the load Setting down loads on shelving DANGER – Raise the forks until you reach the correct fork insertion height. Pay attention to the part of the forks protruding from the load to be set down. – Move the truck slowly forwards to set down Do not strike the wall, the shelving or other loads the load.

  • Page 95: Using The Truck On Inclines, Loading Bridges And Lifts

    Application Moving the load Using the truck on inclines, loading bridges and lifts. Driving on inclines Using the truck on a lift When driving the truck up or down inclines, Using the truck on lifts is only allowed if the you must not exceed the values for inclines lift has sufficient load capacity (check the indicated in the chapter "Technical data".

  • Page 96: Fault Displays

    Application Fault displays Fault displays Error codes The combined indicator may display an error code. When an error code is displayed, please call our service department. NOTE Four error codes may be displayed. For example: • E1: 239 • E2: 212 •...
  • Page 97 Application Charging the battery – Disconnect the battery plug (2). Closing WARNING Risk of crushing. Be sure not to leave anything between the battery cover and the edge of the chassis when closing the cover. – Connect the battery plug . –...

  • Page 98: Battery Recharging

    Application Charging the battery Battery Recharging CAUTION • Turn on the external battery charger. • Connect plug the battery charger in to begin The battery is recharged with the forklift off. charging. • After the battery charging operation is DANGER completed, turn off the battery charger.

  • Page 99: Recharging The Battery Using The On-Board Battery Charger (Optional)

    Application Charging the battery • gel battery with a capacity below 210 Ah, • gel battery with a capacity greater than 210 CAUTION The charger is supplied in the NEUTRAL position. Recharging the battery using the on-board battery charger (optional) CAUTION Charge the battery with the engine switched off and the start key removed.

  • Page 100: Preparation

    Application Charging the battery battery type plate, as well as the specifications defined in the chapter "Technical data". WARNING The weight and size of the battery influence the stability of the truck. The new battery must weigh the same as the old one.

  • Page 101: Using The Truck With Extension Leads

    Application Charging the battery Using the truck with extension leads DANGER Use of the truck with extensions is only permitted with a maximum extension length of 3 m. 45728043430 EN - 05/2017...
  • Page 102 Application Charging the battery 45728043430 EN - 05/2017...

  • Page 103: Maintenance

    Maintenance...

  • Page 104: General Information

    Maintenance General Information General Information To keep your forklift in good condition, carry NOTE out the servicing indicated regularly, within the Contact the authorised service network for times indicated and using the consumption a maintenance contract appropriate to your materials provided for that purpose, as speci- forklift.

  • Page 105: Regular Service

    Maintenance Regular Service Regular Service Cleaning the Forklift Cleaning depends on the type of use and the Use water-dampened rags to clean the parts workplace. Should the truck come into contact of the body. with highly aggressive elements such as salt CAUTION water, fertilizers, chemical products, cement, etc., it should be cleaned as carefully as...

  • Page 106: Maintenance Plans

    Maintenance Maintenance plans Maintenance plans Maintenance plans Key to symbols in table: • ▲ = Every 1000 hours or at least every 12 months (whichever comes first), unless local regulations require more frequent intervention. ENVIRONMENT NOTE During maintenance operations, follow the instructions provided in the "Safety guidelines relative to operating materials"...
  • Page 107 Maintenance Maintenance plans Maintenance every 1000 hours Battery: check the condition of the cables and sockets Battery: service the battery according to the manufacturer's instructions On-board charger (if present): clean On-board charger (if present): check that it is operating correctly Truck cables and connectors: check the condition and position Electrical components: clean Check insulation between chassis and electric motors...

  • Page 108: Fuses

    Maintenance Maintenance plans Additional maintenance every 6000 hours Transmission Change the oil in the reduction gear (at least every 3 years) Fuses CAUTION Electricity danger – Before carrying out any work on the electrical in- stallation, the battery (2) must be disconnected. 0252_003-088-V2 –...

  • Page 109: Replacing The Battery From Above For Trucks With 1000 Kg And 1200 Kg Capacity

    Maintenance Maintenance plans – Check the condition of the following fuses: F1 300 A main fuse F3 7.5 A main fuse 0252_003-089 Replacing the battery from above for trucks with 1000 kg and 1200 kg capacity – Before replacing the battery, carry out the preliminary operations for maintenance: park the truck on a flat surface, switch off the truck and then press the emergency off...
  • Page 110 Maintenance Maintenance plans CAUTION To decide which type of battery to use, check the battery characteristics provided in the "TECHNI- CAL DATA" chapter. DANGER Danger to life! Use a crane with a suitable lifting capacity for the weight of the battery. Lifting operations must be performed by qualified personnel.

  • Page 111: Replacing The Battery From Above For Trucks With 1400 Kg Capacity

    Maintenance Maintenance plans Replacing the battery from above for trucks with 1400 kg capacity – Before replacing the battery, carry out the device). Insert the safety hooks of the sling preliminary operations for maintenance: into the appropriate battery slots. The entire park the truck on a flat surface, switch off sling must be suitably sized according to the the truck and then press the emergency off...

  • Page 112: Battery Replacement For Version With Side Removal

    – Place the manufacturer-approved battery side-removal roller unit next to the truck; position it so that it is still and stable; adjust the height of the roller unit so that it is level with the underside of the battery at the battery compartment.
  • Page 113 Maintenance Maintenance plans – Open the roller unit battery retainer. – Change the battery and refit it by following the above steps in reverse order. NOTE To decide which type of battery to use, check the battery characteristics provided in the "TECHNICAL DATA"...

  • Page 114: Decommissioning

    Maintenance Decommissioning Decommissioning General Information The operations to be performed for "Tem- porary decommissioning" and "Permanent decommissioning" are listed in this chapter. 45728043430 EN - 05/2017...

  • Page 115: Forklift Towing

    Maintenance Decommissioning Forklift Towing The forklift may not be towed in the case of breakdown. The forklift must be lifted with due caution, as described on the preceding pages. Temporary Putting Out of Commission The following operations must be performed •...
  • Page 116 Maintenance Decommissioning 45728043430 EN - 05/2017...

  • Page 117: Technical Data

    Technical data...

  • Page 118: Overall Dimensions

    Technical data Overall dimensions Overall dimensions 45728043430 EN - 05/2017...

  • Page 119: Datasheet (Vdi) Exv 10 Basic And Exv 10

    Technical data Datasheet (VDI) EXV 10 Basic and EXV 10 Datasheet (VDI) EXV 10 Basic and EXV 10 CHARACTERISTICS EXV 10 Basic EXV 10 Simplex Telescopic NiHo Drive: electric, diesel, petrol, Electric Drive type: manual, pedes- trian, ride-on standing, ride-on...
  • Page 120 Technical data Datasheet (VDI) EXV 10 Basic and EXV 10 DIMENSIONS EXV 10 Basic EXV 10 Simplex Telescopic NiHo 4.2 Height with lift mast retracted see mast table (mm) h2 ( 4.3 Free lift see mast table 4.4 Lift see mast table (mm) 4.5 Height with mast removed...
  • Page 121 Technical data Datasheet (VDI) EXV 10 Basic and EXV 10 PERFORMANCE EXV 10 Basic EXV 10 Simplex Telescopic NiHo Acceleration time, with/with- 8 / 7 out load (over 10 metres) Electromagnetic 5.10 Service brake ELECTRIC MOTOR EXV 10 Basic EXV 10...
  • Page 122 Technical data Datasheet (VDI) EXV 10 Basic and EXV 10 7) Weight and constraint on the axles for configurations with NiHo column, h1 = 1940 8) Weight and constraint on the axles for configurations with Telescopic column, h1 = 1696 mm 9) Weight and constraint on the axles for configurations with NiHo column, h1 = 1696...

  • Page 123: Datasheet (Vdi) Exv 12 And Exv 12 I

    Technical data Datasheet (VDI) EXV 12 and EXV 12 i Datasheet (VDI) EXV 12 and EXV 12 i EXV 12 CHARACTERISTICS EXV 12 Telescopic Triplex NiHo 1.3 Drive: electric, diesel, petrol, LPG Electric Drive type: manual, pedestrian, ride-on standing, ride-on seated, Pedestrian order picking 1.5 Capacity/Load...
  • Page 124 Technical data Datasheet (VDI) EXV 12 and EXV 12 i DIMENSIONS EXV 12 Telescopic Triplex NiHo 4.2 Height with lift mast retracted see mast table (mm) 4.3 Free lift see mast table (mm) 4.4 Lift see mast table (mm) 4.5 Height with mast removed see mast table (mm) Height of tiller in driving position,...
  • Page 125 Technical data Datasheet (VDI) EXV 12 and EXV 12 i ELECTRIC MOTOR EXV 12 Telescopic Triplex NiHo Traction motor, performance KB 6.2 Lifting motor, performance 15% ED kW 3.2 / 10% Battery type in accordance with DIN 43 531/35/36 A, B, C, no 6.4 Voltage/Nominal capacity V/Ah 24V / 180Ah...
  • Page 126 Technical data Datasheet (VDI) EXV 12 and EXV 12 i WHEELS EXV 12 i Telescopic Triplex NiHo 3.1 Tyres Polyurethane Øxl 3.2 Drive wheel sizes Ø230x75 (mm) Øxl 3.3 Wheel sizes, load side 1xØ85x100 (mm) Øxl 3.4 Stabiliser wheels (sizes) Ø140x54 (mm) Number of wheels, drive side/load...
  • Page 127 Technical data Datasheet (VDI) EXV 12 and EXV 12 i DIMENSIONS EXV 12 i Telescopic Triplex NiHo Working aisle with pallet 1000 x Ast3 2469 /2426 2490 /2452 4.33 1200 b12, x, I6 (fork insertion 1200) (mm) Working aisle with pallet 800 x 1200 Ast3 2409 /2392...
  • Page 128 Technical data Datasheet (VDI) EXV 12 and EXV 12 i (-44 mm for Simplex/-35 mm for Telescopic and NiHo) and "I2" (+44 mm/+35 mm). The version with forks s = 60 mm is the only version intended for gauge b5 = 680 mm (only with forks I = 1000 mm) and for Triplex columns 3) Straddles lowered 4) Straddles raised...

  • Page 129: Datasheet (Vdi) Exv 14C And Exv 14Ic

    Technical data Datasheet (VDI) EXV 14C and EXV 14iC 1012 1212 1462 1662 1912 2112 1212 1452 2024 2424 2924 3324 3824 4224 3636 4386 2502 2902 3402 3802 4302 4702 4118 4868 h1 initial lift = h1 (standard) + 6 mm Datasheet (VDI) EXV 14C and EXV 14iC EXV 14C...
  • Page 130 Technical data Datasheet (VDI) EXV 14C and EXV 14iC WHEELS EXV 14C Telescopic Triplex NiHo Wheels number, drive side/load 1x-1/2 side (x = drive wheel) b10 [ 3.6 Track width, drive side b11 [ 3.7 Track width, load side DIMENSIONS EXV 14C Telescopic Triplex...
  • Page 131 Technical data Datasheet (VDI) EXV 14C and EXV 14iC PERFORMANCE EXV 14C Telescopic Triplex NiHo 5.1 Forward travel speed km/h 6.0/6.0 5.1.1 Reverse travel speed km/h 6.0/6.0 5.2 Lifting speed, with/without load 0.14 / 0.25 5.3 Lowering speed, with/without load 0.34 / 0.26 0.34 / 0.19 0.29 / 0.19...
  • Page 132 Technical data Datasheet (VDI) EXV 14C and EXV 14iC CHARACTERISTICS EXV 14iC Telescopic Triplex NiHo Load distance, centre of drive axle x (mm) / 641 / 617 to fork (1) (3) (2) (3) (1) (4) (2) (4) y (mm) 1336 / 1256 - 1381 / 1301...
  • Page 133 Technical data Datasheet (VDI) EXV 14C and EXV 14iC DIMENSIONS EXV 14iC Telescopic Triplex NiHo 4.10 Height of the load rollers (mm) 4.15 Fork height, lowered (mm) (3) (9) 1964 (3) (9) (4) (9) 4.19 Overall length without load 1940 - 1985 (4) (9) (mm)
  • Page 134 Technical data Datasheet (VDI) EXV 14C and EXV 14iC TRANSMISSION EXV 14iC Telescopic Triplex NiHo 6.1 Traction motor, rating KB 60' 6.2 Lift motor, rating 15% ED 3.2 / 10% Battery acc. to DIN 43 531/35/36 A, B, C, no (13) (14) 6.4 Voltage/Nominal capacity...
  • Page 135 Technical data Datasheet (VDI) EXV 14C and EXV 14iC 14) Battery compartment 66 (vertical removal) Tele typ- h1 ( ight - m- h2 ( lift 150 150 150 150 150 150 150 Lift h3 ( hei- ight - m- rai- * with increased mast height h1' ** + 566 mm with load backrest (height from forks 1000 mm)
  • Page 136 Technical data Datasheet (VDI) EXV 14C and EXV 14iC Lift h3 ( hei- Hei- h4 ( - m- rai- * with increased mast height h1' ** + 566 mm with load backrest (height from forks 1000 mm) Mast Triplex type h1 ( Height 1665...

  • Page 137: Supply Table

    Technical data Supply table Supply table Supply table for standard trucks Element to be supplied Lubricants Hydraulic system HLF 32 Reduction gear TUTELA TRANSMISSION W90/LA General and mast lubrication TUTELA MP02 Chain lubrication STRUCTOVIS EHD Supply table for cold-storage trucks Element to be supplied Lubricants Hydraulic system...
  • Page 138 Technical data Supply table 45728043430 EN - 05/2017...
  • Page 139 Overviews ..... . . 26 Datasheet (VDI) EXV 10 Basic and EXV 10 ....111 Datasheet (VDI) EXV 12 and EXV 12 Li .
  • Page 140 Index Residual risks ....15 Transport ......55 Transporting loads .
  • Page 142 STILL GmbH 45728043430 EN – 05/2017...

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Exv 10Exv 12Exv 12iExv 10iExv 14cExv 14ic

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