Page 1 Original instructions Pallet stacker EXV 10C EXV 12C EXV 14C EXV 16C 2080 2081 2082 2083 2559 45968043429 EN - 01/2025 - 08...
Page 3 Internet address and QR code  The information can be accessed at any time by pasting the address https://m.still.de/vdma in a web browser or by scanning the QR code. 45968043429 EN - 01/2025 - 08 I...
Page 5: Table Of Contents
Table of contents Introduction Forklift data ............ 2 General information .
Page 6 Table of contents Non-ionised radiation.......... 22 Electrostatic charge .
Page 7 Table of contents Blocking alarms ........... . 63 Warnings .
Page 8 Table of contents List of daily checks before use......... . . 114 Ergonomic dimensions .
Page 9 Table of contents Battery maintenance staff .......... 153 Preliminary maintenance operations .
Page 11: Introduction
Introduction...
Page 12: Forklift Data
Introduction Forklift data Forklift data We recommend that you record the principal forklift data in the following table so that they are available if required by the sales network or authorised service centre. Type Serial number Date of delivery ...
Page 13 Introduction Using the manual ENVIRONMENT NOTE NOTE This symbol is used to provide additional infor- Failure to observe the instructions highlighted mation. with this symbol may cause environmental damage. 45968043429 EN - 01/2025 - 08 3...
Page 14: Date Of Edition And Latest Update Of This Manual
Introduction Date of edition and latest update of this manual Date of edition and latest up- date of this manual The publication date of these operating in- structions is printed on the cover sheet. The manufacturer makes continuous efforts to improve its industrial trucks with modifications.
Page 15: Spare Parts List
 You can request to download the spare parts list by copying and pasting the address https:// sparepartlist.still.eu into a web browser or by scanning the QR code shown to the side. On the web page, enter the following pass-...
Page 16: Conformity Marking
Introduction Conformity marking Conformity marking  The manufacturer uses the conformity mark- ing to document the conformity of the industri- al truck with the relevant directives at the time of placing on the market: CE: in the European Union (EU) ●...
Page 17: Declaration That Reflects The Content Of The Declaration Of Conformity
Declaration that reflects the content of the declaration of con- formity Declaration STILL GmbH Berzeliusstraße 10 22113 Hamburg Germany We declare that the specified machine conforms to the most recent valid version of the directives specified below: ...
Page 18 Introduction Declaration that reflects the content of the declaration of conformity handed over to the new owner if the industrial truck is sold on. 8 45968043429 EN - 01/2025 - 08...
Page 19: Technical Service And Spare Parts
Introduction Technical service and spare parts Technical service and spare parts For scheduled maintenance and any repairs to the technical characteristics of the forklift over the forklift, contact only the authorised service time. network. Only original spare parts provided by the man- The authorised service network has personnel ufacturer may be used for forklift maintenance trained by the manufacturer, original spare...
Page 20: Working Conditions
Introduction Working conditions Working conditions The truck has been designed and built for in- netic fields etc.), appropriate equipment and/or ternal transport. usage precautions are necessary. Contact the authorised sales network for information. The truck must not be used outside the climat- ic conditions indicated below: DANGER Maximum ambient temperature: +45°C...
Page 21 Introduction Modifications and retrofitting dling and stability of the industrial truck, and can result in accidents. Any modifications that adversely affect stabili- ty, load capacity and the circumferential view from the industrial truck require written appro- val by the manufacturer. The following components may only be modi- fied with prior written approval from the manu- facturer:...
Page 22: Applied Equipment
Introduction Applied equipment The operating company must also fulfil the fol- lowing prerequisites: Design documents, test documents and ● assembly instructions associated with the modification must be permanently archived and remain accessible at all times. The capacity rating plate, the decal informa- ●...
Page 23: Environmental Considerations
Introduction Environmental considerations Environmental considerations Disposal of components and batteries The truck is composed of different materials. If components or batteries need to be replaced and disposed of, they must be: disposed of, ● treated or ● recycled in accordance with regional and ●...
Page 24: Packaging
Introduction Environmental considerations Packaging During delivery of the truck, certain parts are packaged to provide protection during trans- port. This packaging must be removed com- pletely prior to initial start-up. ENVIRONMENT NOTE The packaging material must be disposed of properly after delivery of the truck. 14 45968043429 ...
Page 25: Safety
Safety...
Page 26: Safety Guidelines
Safety Safety guidelines Safety guidelines General warning tions supplement those found in the VDI hand- NOTE book "Safety manual for users of industrial trucks". For more information, please read the Some safety guidelines to be followed when foreword at the beginning of this manual. using the truck are listed below.
Page 27: Battery Connection Cables
Safety Safety guidelines are met. For this reason, the manufacturer cannot be CAUTION held liable for any damage to the truck (especially to wheels, hubs etc.) caused by use on unsuitable Passing over cracks or damaged parts of the floor surfaces.
Page 28: Safety Guidelines For Using The Truck
Safety Safety guidelines Safety guidelines for using the truck The operator must be trained and qualified ● ENVIRONMENT NOTE according to national regulations. The oper- ator must have knowledge of the operation Report any oil and/or battery fluid leaks: they and performance of the truck.
Page 29: Safety Guidelines Relating To Consumables
Safety Safety guidelines Safety guidelines relating to consumables Rules for handling and disposing of op- ENVIRONMENT NOTE erating materials The used oils and relative filters contain sub- stances that are hazardous to the environment ENVIRONMENT NOTE and they must be disposed of according to Improper use and disposal of operating and current regulations.
Page 30: Residual Risk
Safety Residual risk Residual risk Residual dangers, residual risks Despite careful use and compliance with standards and regulations, the possibility of other risks occurring when using the truck cannot be entirely excluded. The truck and all other system components comply with current safety requirements. Nev- ertheless, even when the truck is used for its proper purpose and all instructions are fol- lowed, some residual risks cannot be exclu-...
Page 31: Electromagnetic Radiation
Safety Electromagnetic radiation Stability The stability of the truck has been tested in accordance with up-to-date technical regula- tions and is guaranteed if the truck is used correctly and in line with the intended purpose. These standards only take into account the static and dynamic tipping forces that can arise during use in accordance with the oper- ating standards and intended purpose.
Page 32: Non-Ionised Radiation
Safety Non-ionised radiation Non-ionised radiation If the truck is equipped at the factory or later of such devices must be verified with the pres- with devices that emit non-ionising radiation ence of operators using medical devices (such (such as radio transmitters, RFID players, da- as heart pacemakers).
Page 33: Vibrations
Safety Vibrations Vibrations Vibrations to which the hands and arms CAUTION are exposed The value expressed above can be used to compare forklift trucks of the same category. It cannot be The following value is valid for all truck mod- used to determine the operator's daily exposure to els: vibrations during real operation of the truck;...
Page 34 Safety Modifications and retrofitting – Contact the authorised service centre be- fore converting or retrofitting the truck. Only the authorised service centre is permit- ted to perform welding work on the industrial truck. DANGER Risk of explosion from additional holes in the area surrounding the battery! Explosive gases can escape and can lead to potentially fatal injuries if they...
Page 35: Declaration Of Conformity In Accordance With The Radio Equipment Directive 2014/53/Eu
Safety Declaration of conformity in accordance with the Radio Equipment Directive 2014/53/EU Declaration of conformity in accordance with the Radio Equipment Directive 2014/53/EU The manufacturers of the radio equipment in- stalled declare that the radio equipment corre- sponds to the Directive RED 2014/53/EU. 45968043429 ...
Page 36: Safety Tests
Safety tests Regular safety inspection of the  truck Safety inspection based on time and ex- STILL GmbH Hamburg traordinary incidents Regelmäßige Prüfung The operating company must ensure that the (FEM 4.004) truck is checked at least once a year, or fol- nach nationalen Vorschriften lowing noteworthy incidents.
Page 37: Safety Devices
Safety Safety devices Safety devices Main safety devices for the truck The operator must be aware of the following Protective casing safety devices: Horn button Transparent protective screen or alternative- Electromagnetic brake ly guard grille Truck braking when the tiller reaches the up- Belly switch per end position and the lower end position Drive/brake control throttle...
Page 38: Damage, Defects And Misuse Of Safety Devices
Safety Safety devices Damage, defects and misuse of safety devices The driver must report any damage or other defects to the truck or attachment immediately to the supervisory personnel. Trucks and attachments that are not functional or safe may not be used until they have been properly repaired.
Page 39: Overview
Overview...
Page 40: Technical Description
Overview Technical description Technical description EXV 10C, EXV 12C, EXV 14C and EXV 16C are pallet stackers for tall heights. They can handle and stack pallets with a maximum weight of 1000 kg (EXV 10C), 1200 kg (EXV 12C), 1400 kg (EXV 14C) and 1600 kg (EXV 16C) inside shops, storage areas and facto- ries.
Page 41: Braking System
● EXV 14C: 1400 kg ● EXV 16C: 1600 kg ● Pump unit: EXV 10C - EXV 12C: power 2.2 kW or 3 kW ● EXV 14C - EXV 16C: power 3 kW ● Types of lift mast: Simplex mast (E): non-telescopic with cen- ●...
Page 42: General View
Overview General view counter-current, when the drive control ● throttles are released counter-current, by rotating the drive control ● throttles in the opposite direction counter-current, controlled by the belly safe- ● ty switch electromagnetic safety device, controlled by ● the emergency shutdown button electromagnetic safety device, activated by ●...
Page 43 Overview General view Battery socket Traction motor Built-in battery charger (if present) Brake Pump motor Fork Hydraulic oil tank Load rollers Pivoting wheel Electronic panel Drive wheel Battery Reduction gear unit Lift cylinder 45968043429 EN - 01/2025 - 08 33...
Page 44: Instruments And Controls
Overview Instruments and controls Instruments and controls Start/stop variants Start/stop key  The key has two positions: 0 = Stopping the truck. Key removal posi- tion. I = Starting the truck. 34 45968043429 EN - 01/2025 - 08...
Page 45: Start/Stop Push-Button (Optional)
Overview Instruments and controls Start/stop push-button (optional)  The truck can be equipped with a push-button (instead of the standard key) for switching the truck on and off. Switching on = To switch on the truck, ● press the button (1). The button lights up to indicate that the truck is ready for use.
Page 46: Numeric Keypad - Start-Up Using A Pin (Option)
Overview Instruments and controls Numeric keypad — Start-up using a PIN (option) SWITCH ON (operating mode) Faulty key or incorrect code SWITCH OFF and awaiting code Delay of automatic switch-off Programming mode active OPERATING MODE Operation Warning ○ red off ● continuous (by de- green (1)(correct PIN) default PIN...
Page 47: Fleetmanager (Optional)
Overview Instruments and controls PROGRAMMING MODE — to be carried out with the truck switched off (2) To reactivate the de- Restoring the ini- fault administrator code tial administrator (00000000), please con- code tact your agent or near- est dealer.
Page 48 Overview Instruments and controls Below is an overview of the instruments for activating the truck with FleetManager. Illustration of the transponder chip  Illustration of the reading device variant  38 45968043429 EN - 01/2025 - 08...
Page 49 Overview Instruments and controls Illustration of the keypad variant  45968043429 EN - 01/2025 - 08 39...
Page 50: Tiller Controls
Overview Instruments and controls Tiller controls Tiller head handles Belly switch 2 and 3 Drive control throttles Multifunction button Straddle control button (optional) Fork lifting/lowering button (not proportion- Fork lifting/lowering proportional control but- al), active when the multifunction button (8) is pressed Horn button NOTE...
Page 51 Overview Instruments and controls – (1) Tiller head handle  Areas designed for holding the tiller head ● during use. – (2 - 3) Drive control throttles  The drive control consists of two throttles ● (2 - 3) that are mechanically connected and therefore move simultaneously.
Page 52 Overview Instruments and controls – (4a) Straddle lifting  Press the button (4) on the symbol (4a) to ● raise the straddles. – (4b) Straddle lowering Press the button (4) on the symbol (4b) to ● lower the straddles. DANGER Risk of crushing feet! Be careful not to put your feet under the straddles, particularly while using the straddle lowering func-...
Page 53 Overview Instruments and controls NOTE The button (5) is active when the tiller is ● tilted to the working position. The button (5) can be activated when the ● tiller is in the vertical position only if you hold down the multifunction button (8) and then press on the symbol (5a) or (5b).
Page 54 Overview Instruments and controls – (7) Belly switch  CAUTION Risk of the load falling off the forks. Recommendation: When manoeuvring with a load on the forks, do not deliberately press the button (7) if the operator is NOT in a dangerous situation. Description: The button (7) is a particularly useful safety ●...
Page 55 Overview Instruments and controls DANGER Danger of crushing for the operator and/or truck collision. The creep speed function is automatically cancelled when the tiller is tilted to the standard working position. When the tiller is tilted from the vertical position (creep speed) to the working posi- tion, the operator must pay attention to the resulting change in truck speed.
Page 56 Overview Instruments and controls – (9) Additional fork lifting/lowering button  NOTE The button (9) is used to lift/lower the forks ● only when using the tiller in the vertical po- sition. The button (9) is only activated with the tiller in the vertical position and the mul- tifunction button (8) pressed.
Page 57: Display Variants
Overview Instruments and controls Display variants Display • (1) Battery charge level indicator Battery fully charged: all five bars are lit on ● the display. As the battery discharges, the number of bars on the display gradually de- creases. Battery with charge reduced to approxi- ●...
Page 58 Overview Instruments and controls - If you are using another battery type (e.g. a lead battery), only the last bar stays on with a red steady light. - With less than 10% residual charge, truck performance may become restricted. For example, reduction of the maximum speed or blocking of fork lifting.
Page 59 Overview Instruments and controls - When the "h" icon is on, this indicates that the value shown on the display is ex- pressed in working hours. - When the "kg" icon is on, this indicates that the weight shown on the display is ex- pressed in kg (optional).
Page 60 Overview Instruments and controls – Generic alarm. The alarm indicator light (1)  lights up on the display and an error code appears in field (2). The alarm indicates that the truck may have various problems. Switch the truck off and on again. If the alarm appears again at start up, contact the technical service centre.
Page 61: Display Touch
Display touch – (1) When the truck is started, the display  lights up displaying the STILL logo – (1a) for a few seconds the display shows the number of days until the next service, only if the notification option is active (con- tact the Technical Service Department for more information).
Page 62 Overview Instruments and controls – The main screen is then displayed:  – MENU (2): pressing Menu enters the oper- ator menu page to set or choose the display settings and some functions of the truck. – Date (3): indicates the date (see the follow- ing sections for more information).
Page 63 CAUTION If the display is not working, do not continue to oper- ate the truck. Switch the truck off and on again, and if the display is still not working, contact the technical service centre to replace the display. WARNING The images of the display on the following pages are for English.
Page 64: Settings (9)
Overview Instruments and controls Settings (9)  The following settings can be configured on this page: (1) language of the operator interface ● (2) units of measurement and the form of ● the date (3) date ● (4) time ● (5) brightness and sound level of the dis- ●...
Page 65: Date (9)
Overview Instruments and controls Date (9)  Press the day (1), month (2) or year field ● (3). To change the activated field (coloured orange), use the arrows (4) and (5) to change the value. Press the key (6) "OK" or (7) to confirm ●...
Page 66: Display (6)
- Pressing the field ( ) will mean that the sound level will be at the minimum but will still be there. If the optional DLC is fitted, the specific sounds emitted by the DLC sys- tem will turn off completely. The selected sound level field lights up orange.
Page 67: Pin Code (Optional)
Overview Instruments and controls PIN code (optional)  WARNING The manager responsible for managing the opera- tors using the truck must type in the programming code (eight zeros) "00000000" on first login, and then it is recommended to change the programming code as explained in the following paragraphs.
Page 68: Change Pin
Overview Instruments and controls Add user  Entering this function lets you add a new ● operator. Type in the access code of the new operator and press "OK" to confirm and return to the previous page. On this page, the manager can change the ●...
Page 69 Overview Instruments and controls Change Logout  -On this page you can set the log-out modes: (1) Manual log-out, pressing the "NOW" ● button (2) logs out immediately (3) Auto logout, to set automatic logout ● press the "ON" button (4); to deactivate it press the "OFF"...
Page 70: Performance (5)
Overview Instruments and controls Performance (5)  The following settings can be configured on this page: (1) "Performance" In this section, you can ● customise the performance of Hare mode (with *). (2) "Lift cut-out" In this section you can set ●...
Page 71: Lift Cut-Out (8) (Option That Can Only Be Activated When Dlc3 Is Active)
Overview Instruments and controls Lift Cut-out (8) (option that can only be activated when DLC3 is active) CAUTION The installed cut-out system functions as a height preselector and must not be considered to be a safe- ty system. The operator must pay particular attention when lifting and lowering the forks.
Page 72: Monitor (4)
Overview Instruments and controls Monitor (4)  This page shows: – (1) the truck serial number  – (2) the list of active/present alarms  – (3) the number of days until the next main-  tenance (if the notification option is not ac- tive, this page indicates "0 days".
Page 73: Blocking Alarms
Overview Instruments and controls Blocking alarms  If one or more blocking alarms is activated during use, the symbol (1) or (2) is displayed on the main page. In the main "MENU", the symbols (3) and (4) appear. Pressing the sym- bol (1) or the symbol (2) takes you straight to the error page.
Page 74 Overview Instruments and controls Overview of possible alarms that can be dis- played: (1)The alarm warns you that the deadline ● for the scheduled maintenance has been reached or is approaching. Contact the Technical Service Department to carry out the servicing work (2)The alarm is a generic alarm.
Page 75 Overview Instruments and controls switching it on again. Contact the Technical Service Department if the alarm reappears (6)The alarm indicates that there is a prob- ● lem with the hydraulic system of the truck. Switch the truck off and on again and con- tact the Technical Service Department if the alarm reappears (7) The alarm indicates that there is a prob-...
Page 76: Warnings
Overview Instruments and controls Warnings Overview of possible warnings that can be dis- played: – Driving control warning  The warning indicates that when the auxiliary hydraulic function option is active, driving con- trol is disabled. Disable the auxiliary hydraulic function by operating the auxiliary hydraulic function controls to restore the driving control of the truck.
Page 77 Overview Instruments and controls – Lift cut-out warning (with DLC3 only)  The warning indicates that the fork lift height setting for the first cut-out has been reached. In order to raise the forks higher, press and hold the yellow bar (1) with "OK" until it turns green.
Page 78 Overview Instruments and controls – The symbol (3) indicates that the second lift  cut-out has been exceeded. – Side protection warning  The warning may appear on the display when lifting to approximately 1700 to 1800 mm from the ground (only for trucks with platform and side protection).
Page 79 Overview Instruments and controls – Low battery warning  The warning warns the operator that the bat- tery charge is low. To continue using the truck, press and hold the yellow bar (1) with "OK" until it turns green. When it is released, the display returns to the main screen.
Page 80: Emergency Shutdown Button
Overview Instruments and controls Emergency shutdown button – Pushing the emergency shutdown button  (1) will lock all of the functions on the truck. Push the button all the way in. The button should lock down in the position reached. –...
Page 81: Tiller
Overview Tiller Tiller Tiller positions Position the tiller in accordance with the  truck functions With the truck stopped, the two following tiller positions are available: Position (1) = working position. ● In this position, the operator can begin trav- el using the throttle.
Page 82: Optispeed Tiller (Optional)
Overview Tiller OptiSpeed tiller (optional)  The different work zones of the tiller depend- ing on the tilt are explained below: In zone (1), the brake is applied and the ● truck cannot be moved. In zone (2), the maximum authorised speed ●...
Page 83: Types Of Lift Mast
Overview Types of lift mast Types of lift mast Your truck may be fitted with one of the follow- ing masts: Simplex (E) ● Telescopico (T) ● Telescopico compatto (C) ● NiHo (N) ● Triplex (D) ● Simplex  When the "lift" button is pressed, the fork car- riage rail is raised by a height h3 by the cen- tral cylinder via the lifting chains.
Page 84 Overview Types of lift mast NiHo  When the "lift" button is pressed, the fork car- riage is raised to the top of the internal mast (h2') by the central cylinder, then the lateral cylinders raise the internal mast up to the maximum height (h3).
Page 85: Definition Of Directions
Overview Definition of directions Definition of directions  Direction of movement defined by the regula- tions: Forward travel (1). (Preferred direction of ● travel) Right (2) ● Reverse travel (3) ● Left (4) ● To make the reading device easier to inter- pret, the direction of travel will also be descri- bed in the following sections as follows: (1) Direction of travel towards the operator...
Page 86: Markings
Overview Markings Markings Location of labels Description of labels (2) This label, where present, indicates that the truck is set up as the cold store version (1) This label (only present on certain truck (optional). For more information, refer to the versions) indicates the risk of crushing feet.
Page 87: Serial Number
Overview Markings (3) This label, where present, indicates the (9) This label indicates that you should consult date of the truck's periodic safety inspection. the operating and maintenance manual before using the truck and before carrying out any (4) This label appears on the lifting mast and maintenance work.
Page 88: Identification Plate
Overview Markings Identification plate  DANGER Danger! To avoid compromising the stability of the truck, it is strictly forbidden to use batteries that weigh less than the minimum weight indicated on the designation plate. NOTE Please indicate the serial number for all ●...
Page 89: Capacity Rating Plate
Overview Markings Capacity rating plate  – The plate contains the following information: (A) = distance from the centre of gravity of ● the load on the forks to the fork carriage (in mm): - Horizontal distance between the centre of gravity of the load and the forks.
Page 90 Overview Markings DANGER Risk of accident when forks are changed: If the forks are changed and a different type of forks to the original forks is fitted, the residual capacity may change. In these cases, a new capacity plate with the ap- propriate recalculations must be fitted.
Page 91: Additional Labels For Double Pallet Stacker Version "-D
Overview Markings Additional labels for double pallet stacker version "-D" Description of labels Label on all models with the double pal- let stacker option The labels shown in this section are only present on trucks with the double pallet stack- er option "-D".
Page 92 Overview Markings Label only present on EXV12C trucks - 500 kg on the forks (Q1) and 500 kg (Q2) on the straddles. The example demon- with the double pallet stacker option "- strates a situation at maximum capacity. D" Some forbidden examples of incorrectly ●...
Page 93 Overview Markings Label only present on EXV14C and Some examples of correctly transporting ● and lifting loads. In this case, transporting EXV16C trucks with the double pallet and lifting loads is permitted: stacker option "-D". - Correctly transporting/lifting loads: 300 kg on the forks (Q1) and 400 kg (Q2) on the straddles.
Page 94: Chassis Frame Labelling
Overview Markings Chassis frame labelling  The truck's production number is marked (A) on the chassis frame. 2843 84 45968043429 EN - 01/2025 - 08...
Page 95: Options And Variants
Overview Options and variants Options and variants Options and variants Specific instructions for options and variants are given in the following sections. CAUTION After buying the truck, contact the technical service network authorised by the manufacturer for informa- tion on assembly of the options. Do not install options or attachments without the manufacturer's consent.
Page 96: Horn Button (Variants)
Overview Options and variants Horn button (variants)  The horn (6) is available in two variants: Version with quieter warning sound ● Version with louder warning sound ● NOTE It is the responsibility of the employer (before purchasing the truck) to carry out a proper risk assessment based on the operating noise in the work environment.
Page 97: Safety Light Light
Overview Options and variants Safety Light light  The light (1) projects a blue circle onto the ground (2). The light (1) allows detection of industrial trucks in good time in driving zones with poor visibility (e.g. aisles and tall shelves), as well as at blind junctions.
Page 98: Dynamic Load Control (Dlc) - Optional
Overview Options and variants Dynamic Load Control (DLC) — Optional DANGER Risk of accidents The system does not activate any blocks or other safety systems; it only provides visual information for the operator relating to the load moved. The operator using the truck is the only person re- sponsible for the safety and stability of the truck and/or the load.
Page 99 Overview Options and variants Dynamic Load Control (DLC) via touch display – optional The display screen shows information relating to the optional "Dynamic Load Control" This option is available in different versions. Because of this, the information that appears on the display varies depending on the version installed on the truck.
Page 100 Overview Options and variants Warning "NO DLC" On the main page, on the menu page and on the monitor page, the flashing warning "NO DLC" may appear. The warning indicates that the "Dynamic Load Control" system is not active as it is not able to provide information relating to the load on the forks.
Page 101: Available Versions
Overview Options and variants Available versions Version "DLC 1" ● Version "DLC 2" ● Version "DLC 3" ● The available versions of the optional "Dy- namic Load Control" are described below. Version "DLC 1"  The basic version, "DLC 1", informs the opera- tor about: (A) Maximum capacity of the truck (nominal ●...
Page 102 Overview Options and variants Version "DLC 2" – With the "DLC 2" version, an adhesive  string (G) is always present on the column of the truck. The adhesive string has green, yellow and orange sections and is also marked to indicate the lift height of the forks.
Page 103 Overview Options and variants – First example: The load on the forks (D)  of 500 kg may be raised to a maximum of 5.4 m (E). The zone (F) indicates that the 500 kg load may be raised up to the red zone, which can be easily identified on the coloured adhesive string (G).
Page 104 Overview Options and variants Alarms "DLC 2" – The yellow flashing warning triangle (1) on  the display indicates that the load on the forks is at the limit of the maximum capacity of the truck. – The red flashing warning triangle (1) on the ...
Page 105 Overview Options and variants CAUTION Risk of loss of warranty. The unit (X) contains a battery. Only a technician authorised by the service centre may replace this battery. DANGER The system detects the loading weight present on the forks with a tolerance of ±50 kg. Consider the aforementioned tolerance during truck manoeuvres.
Page 106 (1) appears on the display. – The arrow (2) shown on the display indi- cates that it is still possible to continue to raise or lower the forks with due caution. The load capacity values are NOT the cause...
Page 107 (1) appears on the display. – The arrow (2) shown on the display indi- cates that it is still possible to continue to raise or lower the forks with due caution. The height of the forks is NOT the cause of...
Page 108 Overview Options and variants NOTE When the weight lifted is greater than the permissible weight, a similar display will ap- pear. Fifth "DLC 3" option example: If the weight of the load on the forks exceeds the maximum permissible capacity. –...
Page 109: During Work
Overview Options and variants This speed is calculated based on: Load height ● Load weight ● DANGER Risk of accident It is forbidden to drive with a load in the raised posi- tion. Regulations for using the DLC 3 WARNING There is a risk of hitting a shelf or a load The values displayed on the screen (height and load) are provided for informational purposes only.
Page 110: Straddle Automatic Lowering (Optional Function, Also Referred To As "Auto-Initial Lowering")
Overview Options and variants – On the display, the arrow points downwards only. – The forks must be lowered immediately. If the operator does not immediately lower the forks, travel speed and lifting speed are auto- matically reduced. In the event of error code L354 ...
Page 111: Accessories Mounting Bar With Data Socket
Overview Options and variants sensors varies depending on the truck mod- el. Naturally, this function will not work if the straddles are fully lowered. Accessories mounting bar with  data socket The optional data socket (6 and 7) is fitted on the relevant accessories mounting bar (3).
Page 112: Battery Electrolyte Level Indicator Led (Optional)
Overview Options and variants CAUTION Fasten the data terminal used to the relevant support (7) precisely and in accordance with technical regula- tions. Do not allow the data terminal used to fall from the support (7). Battery electrolyte level indicator ...
Page 113: Intelligent Fender (Active Foot Protection) (Optional)
Overview Options and variants Intelligent fender (active foot  protection) (optional) The intelligent fender (Smart bumper) is an optional function available in two variants: STOP function ● STOP & GO function ● The intelligent fender (Smart bumper) is acti- vated via an integrated sensor in the truck's fender area.
Page 114 Overview Options and variants - Deactivate the intelligent fender (Smart bumper) function by moving your foot or any other object that has caused it to acti- vate. - Then release the travel controls. - Finally, turn the travel controls back in the direction of the operator.
Page 115: Autolift Light(Optional)
Overview Options and variants Autolift light(optional) The Autolift light option allows the forks to be raised or lowered using the keypad shown in the illustration. DANGER Risk of crushing feet when lowering the forks! The operator must keep their feet away from the edge of the truck and must not place their feet under the forks.
Page 116 Overview Options and variants Lifting and lowering the forks using Au-  tolift light Fork lifting The button (1) as indicated by the arrow (3) ● operates the fork lifting. To raise the forks, press the consent button ● (5) and the button (1) at the same time. - A short press on the button (1) will cause the forks to move upwards for a default pe- riod of time.
Page 117: Operation
Operation...
Page 118: Authorised And Safe Use
Operation Authorised and safe use Authorised and safe use Intended use of the trucks CAUTION This machine is intended for the transport of loads packed on pallets or in industrial containers designed for this purpose, as well as for placing pallets on shelves and removing pallets from shelves.
Page 119: Danger Area
Operation Authorised and safe use Please remember the following: Drive the truck as described in the "Opera- ● tor positions" section. The truck must not be used as a stepladder. ● The truck has not been designed to trans- ● port anyone other than the operator and must not be used for this purpose.
Page 120 Operation Authorised and safe use obstacles must be levelled and, if necessary, fitted with ramps so that the truck can cross without jolting. There must be sufficient distance between the highest part of the truck or the load and the surrounding fixed installations.
Page 121: Transporting And Lifting The Truck
Operation Transporting and lifting the truck Transporting and lifting the truck Transporting the truck  The forklift is normally transported by road and rail. If the forklift's dimensions exceed the max. clearance size allowed, it is trans- ported disassembled. The sales network is in charge of the disassembly and reassembly operations.
Page 122: Loading And Unloading The Truck
Operation Transporting and lifting the truck Loading and unloading the truck To load and unload the truck, use a loading bridge or a lift (with a slope and structural strength that are compatible with the perform- ance and weight of the truck as stated by the manufacturer, and which must be suita- bly positioned and anchored).
Page 123: Breaking-In
Operation Breaking-In Lifting with a crane or a bridge crane for  the mast version with a single central eyelet – Insert the hook through the special eyelet (A) on the mast (designed for lifting the truck with its battery). The lifting capacity of the hook and the rope sling must be suffi- cient to bear the weight of the truck (with its battery).
Page 124: List Of Daily Checks Before Use
Operation List of daily checks before use List of daily checks before use Check the hand protection on the truck WARNING ● mast. Check that it is present, correctly at- Damage or other faults on the truck or attachments tached and for any damage (special equipment) can result in accidents.
Page 125 Operation List of daily checks before use Check that the emergency stop button works Check that the belly switch works correctly correctly Start the truck, guide the truck slowly to- ● Start the truck, drive the truck slowly and wards you ●...
Page 126: Ergonomic Dimensions
Operation Ergonomic dimensions Ergonomic dimensions From the correct driving position, operators made available to workers in the undertaking must be able to reach and operate all the or establishment is suitable for the work to controls in the truck and also the safety/emer- be carried out or properly adapted for that gency devices.
Page 127: Operator Position
Operation Operator position Operator position Operator's position for version without platform The driving position is in pedestrian version (driving on "the ground"). The operator should drive the truck using the driving and lifting con- trols located on the helm head. DANGER All other positions should be considered incorrect and dangerous.
Page 128 Operation Operator position Recommended operator position during  the preferred direction of travel (oppo- site direction to the forks) DANGER Risk of crushing feet Ensure that your feet are placed far enough away from the truck chassis 118 45968043429 EN - 01/2025 - 08...
Page 129: Using The Truck
Operation Using the truck Using the truck Stopping the truck in emergen- cies In an emergency, the power supply to all func- tions on the truck can be shut down through the emergency stop button. – Push the emergency shutdown button (1). ...
Page 130 Switching the truck on and off is only permitted when the truck is stationary. It is prohibited to switch off the truck when the truck is still moving. For emergency shutdown, you must only use the special emergency stop button.
Page 131: Truck Travel
Operation Using the truck Truck travel  – Firmly hold one of the tiller handles (1) on one side. – Lower the tiller into the driving position (Y). NOTE In the lower (X) or upper (Z) zone, truck trac- tion is not enabled. NOTE For details on driving a truck equipped with the "OptiSpeed"...
Page 132: Truck Steering Direction
Operation Using the truck Truck steering direction When the tiller is turned clockwise (H) while Use the tiller to steer during travel. ● travelling towards (A), the truck steers to- When the tiller is turned anti-clockwise (G) ● wards (E) while travelling towards (A), the truck steers When the tiller is turned clockwise (H) while towards (C)
Page 133: Reversing The Direction Of Travel
Operation Using the truck Reversing the direction of travel Reverse direction without a load on the CAUTION forks The operator must regulate the travel control by adapting truck braking to the type of load being car- To reverse direction when travelling without ●...
Page 134: Parking Brake
Operation Using the truck tion. The truck will decelerate very sharply CAUTION to a stop. Risk of load tipping. Do not use braking by reversing when driving with a load on the forks. WARNING The condition of the floor surface considerably af- fects the braking distance of the truck.
Page 135: Parking And Stopping The Truck
Operation Using the truck Parking and stopping the truck WARNING Do not park the truck on a slope. Never leave the truck with the forks raised. – Park in pre-arranged and designated areas. – Lower the forks to the ground. –...
Page 136: Using The Truck In Cold-Storage Rooms (Optional)
Operation Using the truck Using the truck in cold-storage rooms (optional) to prevent the formation of water (see next paragraph). Park the truck outside the cold store. Precautions for use The difference in temperature between the in- side of the cold-storage room and the outside of the cold-storage room can cause condensa- tion water to form on the truck.
Page 137: Moving The Load
Operation Moving the load Moving the load Safety guidelines for handling loads WARNING CAUTION Closely observe the following instructions before Driving or turning with the forks raised above approx- picking up loads. Never touch moving parts of the imately 300 mm from the ground is prohibited. truck (e.g.
Page 138 Operation Moving the load – DANGER Standing or walking under the raised load is strictly prohibited. Make sure that nobody stands under the raised load and in the truck's area of operation. CAUTION Do not touch nearby loads or loads beside or in front of the load being handled Arrange loads with a small space between them to prevent them coming into contact with one another.
Page 139: Checks To Be Carried Out Before Lifting A Load
Operation Moving the load Checks to be carried out before  lifting a load WARNING Never exceed the capacity of the truck. This capacity is based on the centre of gravity and the lift height of the load. Comply strictly with the load diagram! It is not permit- ted to increase the capacity by adding extra weight to the truck.
Page 140: Reduce Lowering Speed Of The Forks Near The Lower End Position (Soft Stop)
Operation Moving the load Reduce lowering speed of the forks near the lower end position (soft stop) The truck is equipped with a system for reduc- ing the lowering speed of the forks near the lower end position. The function prevents the forks from striking the chassis.
Page 141: Automatic Reduction Of The Driving Speed In Relation To The Lift Height (If Present)
Operation Moving the load Automatic reduction of the driv- ing speed in relation to the lift height (if present) Some trucks, depending on the equipment purchased, are supplied with two height sen- sors (side-by-side and positioned at the top of the lift mast): As soon as the forks move past the sensors ●...
Page 142 Operation Moving the load DANGER Take care if part of the forks protrudes from the load to be lifted Do not strike the wall, the shelving or other loads and/or objects behind the load to be picked up. – Lift the load a few centimetres from the ground and read the "Transporting loads"...
Page 143 Operation Moving the load – Insert the forks under the load. Keep insert-  ing the forks until the load is resting against the fork carriage and/or the centre of gravity is in line with the values indicated on the capacity plate.
Page 144 Operation Moving the load – Lower the load to the transport position, ap-  proximately 300 mm from the ground, and read the "Transporting loads" section. 134 45968043429 EN - 01/2025 - 08...
Page 145: Transporting Loads
Operation Moving the load Transporting loads  In general, loads must be transported individu- ally or on a suitable support (e.g. on a pallet). Simultaneous transport of multiple loads is on- ly permitted if the requirements in terms of the safety and intended use of the truck are met.
Page 146: Depositing A Load On The Ground
Operation Moving the load Depositing a load on the ground Approach the load deposit area. DANGER ● Lower the fork arms until the load is depos- ● Risk of injury and crushing for the operator! Risk of ited in the required area, then free the forks damage to the truck and the goods from any contact with the pallet or contain- During the entire load placement operation, be care-...
Page 147: Driving On Slopes
Operation Moving the load Driving on slopes Instructions CAUTION Before approaching a slope with the truck, the In certain cases, driving with the forks pointing to- wards the top of the slope is permitted, even if the operator must check and verify the following: truck is not loaded.
Page 148: Towing Trailers
Operation Moving the load Using the truck on the loading bridge You must drive onto the loading bridge slowly and carefully. and inside a container The operator must check that the vehicle to be loa- DANGER ded or unloaded is sufficiently secure so that it will not move and that it is suitable to support the stress Risk of accident created by the truck.
Page 149: Charging The Battery
Operation Charging the battery Charging the battery General rules for charging bat- teries CAUTION Charge the battery with the truck turned off and the battery hood open. You can only detach the male connector from the fe- male connector (if present) when the truck is switch- ed off.
Page 150: Charging Using An External Battery Charger
Operation Charging the battery Charging using an external battery charger Instructions for charging the battery  – Access the top part of the battery. To ac- cess the battery and the respective male/fe- male connector, open the battery compart- ment cover (1) towards (A). Hold the cover open.
Page 151: Charging The Battery With The Direct Charging System (Optional)
Operation Charging the battery Charging the battery with the direct  charging system (optional) NOTE The socket (1) shown is for illustrative purpo- ses only. – Park on a level surface. – Switch off the truck. Charge the battery with the truck switched off.
Page 152: On-Board Battery Charger
Operation Charging the battery On-board battery charger Recharging the battery using the on-board battery charger (optional) DANGER DANGER The on-board charger can be connected to a 2P+T If the truck is fitted with an on-board battery charg- 230 V 16 A socket. You must ensure that this sock- er, connecting the battery to an external battery et is electrically protected by a Type A circuit break- charger is strictly prohibited.
Page 153: Plug For Charging The Battery With On-Board Battery Charger (Optional)
Operation Charging the battery Plug for charging the battery with  on-board battery charger (optional) NOTE The plug (1) shown is for illustrative purposes only. Different types of plug may be fitted to the truck depending on the market (Europe- an Community, United Kingdom, Switzerland etc.).
Page 154: Display Screens
Operation Charging the battery Display screens Basic display screens during charging of the battery • (1) Battery charge level indicator Battery fully charged: all five bars are lit on ● the display. As the battery discharges, the number of bars on the display gradually de- creases.
Page 155 Operation Charging the battery - If you are using another battery type (e.g. a lead battery), only the last bar stays on with a red steady light. - With less than 10% residual charge, truck performance may become restricted. For example, reduction of the maximum speed or blocking of fork lifting.
Page 156 Operation Charging the battery – The following screen appears on the display  when the battery is fully charged. Battery charging alarms – Charging is paused or interrupted.  – Battery charge alarm disconnected.  146 45968043429 EN - 01/2025 - 08...
Page 157 Operation Charging the battery – Battery charge too long.  – Polarity reversed.  45968043429 EN - 01/2025 - 08 147...
Page 158: Touch Display Screens During Charging Of The Battery (Optional)
Operation Charging the battery Touch display screens during  charging of the battery (optional) Detailed touch display sequence during charging – When the battery is charging, the display shows that battery charging is in progress. The image of the battery icon (1) changes continuously as shown in the figure display- ing a progressive battery state of charge;...
Page 159 Operation Charging the battery Battery charging alarms When the battery is charging, the display may show the following alarms. If the same alarms reoccur after switching the truck on and off, contact the Technical Service Department. – Battery charger not configured. ...
Page 160: Using The Truck With Extension Leads
Operation Charging the battery – The warning informs the operator that the  plug must be correctly positioned in the ap- propriate location on the truck. – The warning advises the operator to re-  charge the battery (only present in trucks equipped with lithium batteries).
Page 161: Maintenance
Maintenance...
Page 162: General Maintenance Information
Maintenance General maintenance information General maintenance information The following instructions contain all the infor- DANGER mation required for maintenance of the truck. Planned maintenance and repairs must be per- Carry out the servicing work in compliance formed by the service network authorised by the with the service plan.
Page 163: Servicing And Maintenance Personnel Training And Qualification
Maintenance Servicing and maintenance personnel training and qualification Servicing and maintenance personnel training and qualification Truck maintenance must only be carried out The person responsible for carrying out the by qualified and authorised personnel. inspection must have sufficient knowledge and experience to be able to assess the condition The annual inspection for prevention of acci- of the truck and the efficiency of the protec-...
Page 164: Preliminary Maintenance Operations
Maintenance Preliminary maintenance operations Preliminary maintenance operations Do the following before performing mainte- DANGER nance operations: Before carrying out any work on the electrical sys- Position the truck on a flat surface and tem, push the emergency stop button. ● make sure that it cannot move accidentally For trucks with lithium (Li-ion) batteries, you must Fully lower the forks...
Page 165: Maintenance As Required
Maintenance Maintenance as required Maintenance as required Cleaning the Forklift Cleaning depends on the type of use and the CAUTION workplace. Should the truck come into contact Do not clean the truck with direct jets of water; DO with highly aggressive elements such as salt NOT use solvents and petrols that could damage water, fertilizers, chemical products, cement, parts of the truck.
Page 166: Lifting The Truck Using A Hydraulic Jack
Maintenance Maintenance as required Lifting the truck using a hydraulic jack The instructions in this section for lift- ing the truck using a hydraulic jack per- mit visual checks only. The manufacturer does not authorise maintenance. For servicing work, contact the author- ised technical service centre.
Page 167 Maintenance Maintenance as required Preliminary safety operations  Park the truck safely in a suitable area. ● The working area where the truck is parked ● must be clean and not slippery (no oil, wa- ter etc.). Third parties must stay well clear of the ●...
Page 168: Procedure For Lifting And Securing The Truck From The Load-Handling Side
Maintenance Maintenance as required Always check the stability of the truck when ● lifting it. Always check the stability of the truck after ● resting it on the blocks. The truck must rest securely on the blocks and must not move. Procedure for lifting and secur- ing the truck from the load-han- dling side...
Page 169 Maintenance Maintenance as required – Lower the jack so that the straddle frame is  supported by the block. Move the hydraulic jack away. 2854 – Repeat the previous operations on the other  side. Move the jack away. To remove the blocks: –...
Page 170: Procedure For Lifting With A Hydraulic Jack And Securing The Truck From The Driver's Side
Maintenance Maintenance as required Procedure for lifting with a hydraulic jack and securing the truck from the driver's side 2858 CAUTION Before lifting and securing the driver's side chassis, you must follow the previous procedure, which ex- plains how to lift and secure the truck from the load- handling side.
Page 171 Maintenance Maintenance as required – Insert two blocks, one on the right-hand  side and one on the left-hand side of the truck, as shown in the illustration. Never place blocks under truck components such as pivot wheels, the drive wheel, reduc- tion gear unit etc.
Page 172: Battery Replacement
Maintenance Battery replacement Battery replacement Preparation DANGER The descriptions relating to battery replacement in this manual refer to lead batteries only. Replacing or performing maintenance of any kind on lithium batteries is strictly prohibited. Contact the manufacturer's authorised technical service centre for more information.
Page 173: First Installation Or Replacement Of The Truck Battery
Maintenance Battery replacement and soldering lugs must be clean and lightly greased with pole grease. First installation or replacement of the truck battery Only connect the battery specified by the man- ufacturer for the truck model purchased. This applies both to the first installation of the battery (sale of the truck without a battery) and to the replacement of the battery.
Page 174: Replacing The Lead Battery With Removal From The Top
Maintenance Battery replacement Replacing the lead battery with  removal from the top DANGER Only properly trained personnel are permitted to change the battery or perform maintenance. – Before replacing the battery, carry out the preliminary operations for maintenance: park the truck on a flat surface, switch off the truck and then push the emergency off button.
Page 175 Maintenance Battery replacement – Attach the lifting device (5) correctly to the  battery (6) (see the user manual of the lift- ing device). Insert the safety hooks of the sling into the appropriate battery slots. The entire sling must be suitably sized accord- ing to the weight of the battery.
Page 176: Scheduled Maintenance
Maintenance Scheduled maintenance Scheduled maintenance Service plan General note on maintenance operations Maintenance work must be carried out by trained personnel. Special tools may also be required. Contact the Technical Service Center. Annual maintenance Preparatory tasks Clean the truck Error code history: read out and delete Indicator: check the time and date Enter the next maintenance interval...
Page 177 Maintenance Scheduled maintenance Annual maintenance Lifting chain: Visual check, dimensional control (elongation measurement) and lubrication Lifting chain: check presence of both nuts Protective device: check that the anti-shearing protective guard is in place, is in good condition and is correctly mounted Electrical system Visual inspection of power cables, cable harness and connectors (cable protection e.g.
Page 178: Decommissioning
Maintenance Decommissioning Decommissioning General Information The operations to be performed for "Tempo- rary decommissioning" and "Permanent de- commissioning" are listed in this chapter. 168 45968043429 EN - 01/2025 - 08...
Page 179: Forklift Towing
Maintenance Decommissioning Forklift Towing The forklift may not be towed in the case of breakdown. The forklift must be lifted with due caution, as described on the preceding pages. Temporary Putting Out of Commission Remove the battery and put it in a room The following operations must be performed ●...
Page 180: Permanent Putting Out Of Commission (Demolition)
Maintenance Decommissioning Permanent Putting Out of Commission (Demolition) The forklift must be demolished in compliance DANGER with local legislation. Contact the authorised Disassembly of the forklift for scrapping is extreme- service network or authorised companies to ly hazardous. scrap the forklift according to local legislation. ENVIRONMENT NOTE In particular, batteries, fluids (oils, fuels, lu- bricants, etc, electrical and electronic compo-...
Page 181: Technical Data
Technical data...
Page 182: Eco-Design Requirements For Electric Motors And Variable Speed Drives
Technical data Eco-design requirements for electric motors and variable speed drives Eco-design requirements for electric motors and variable speed drives All motors in this industrial truck are exempt from Regulation (EU) 2019/1781 because these motors do not meet the description giv- en in Article 2 "Scope", Item (1) (a) and be- cause of the provisions in Article 2 (2) (h) "Motors in cordless or battery-operated equip-...
Page 183: Datasheet (Vdi)
Technical data Datasheet (VDI) Datasheet (VDI) EXV 10 C datasheet (VDI) 45968043429 EN - 01/2025 - 08 173...
Page 184 Technical data Datasheet (VDI) EXV 10 C 1.2.1 Series 4596 TELE Sim- 1.2.2 Mast Com- TELE HILO Triplex plex pact Transmission Electric Electric Electric Electric Electric Pedes- Pedes- Pedes- Pedes- Pedes- Operator type trian trian trian...
Page 185 Technical data Datasheet (VDI) EXV 10 C Tow bar height in 841 / 1249 driving position min./max. (mm) 4.10 Height of the control arms (mm) Fork height, 4.15 lowered (mm) 1718 1738 1738 1738 1794 4.19 Overall length (mm) 9) 10) 9) 10)
Page 186 Technical data Datasheet (VDI) EXV 10 C Traction motor, (kW) rating S2 = 60 min. Lift motor, nominal power at S3 (kW) 2.2 / 5% 3.0 / 11% Battery complies with DIN 43531/35/36; A, B, C, Battery voltage/rated capacity (V/Ah) Compact, lithium-ion 24 V 3.0 / 3.6 kWh Battery weight ±5%...
Page 187 Technical data Datasheet (VDI) (10) with passive foot protection +15 mm; with active foot protection +23 mm (12) with built-in fork carriage; with separate fork carriage s=55 mm and b = 711 mm (14) another fork spread is available: b 520 mm only with 95 container and not in combination with the double-level option (15) with tiller in upper working position (10°) and turned fully clockwise;...
Page 188 Technical data Datasheet (VDI) EXV 10 C -I (initial lift) / - D (double stacker) datasheet (VDI) 178 45968043429 EN - 01/2025 - 08...
Page 189 Technical data Datasheet (VDI) EXV 10 C -I (initial lift) 1.2.1 Series 4596 1.2.2 Mast TELE HILO Triplex Transmission Electric Electric Electric Pedestrian Pedestrian Pedestrian Operator type mode mode mode Nominal capacity / Q (t) nominal load Distance from load centre of gravity...
Page 190 Technical data Datasheet (VDI) EXV 10 C -I (initial lift) 4.10 Height of the control arms (mm) Fork height, 4.15 lowered (mm) 4) 9) 4) 9) 1806 1806 4) 10) 4.19 Overall length (mm) 1862 4) 9) 4) 9) 4) 10) 4.20...
Page 191 Technical data Datasheet (VDI) EXV 10 C -I (initial lift) Battery complies with DIN 43531/35/36; A, B, C, no Battery voltage/rated capacity Compact, lithium-ion 24 V 3.0 / (V/Ah) 3.6 kWh Battery weight ±5% (kg) Energy consumption (kWh/h 0.52 according to DIN EN 16796 6.6.1...
Page 192 Technical data Datasheet (VDI) (12) with built-in fork carriage; with separate fork carriage s=55 mm and b = 711 mm (14) another fork spread is available: b 520 mm only with 95 container and not in combination with the double-level option (15) with tiller in upper working position (10°) and turned fully clockwise;...
Page 193 Technical data Datasheet (VDI) EXV 12 C datasheet (VDI) 45968043429 EN - 01/2025 - 08 183...
Page 194 Technical data Datasheet (VDI) EXV 12 C 1.2.1 Series 4596 TELE 1.2.2 Mast TELE HILO Triplex Compact Transmission Electric Electric Electric Electric Pedestrian Pedestrian Pedestrian Pedestrian Operator type mode mode mode mode Nominal capacity / Q (t) nominal load Distance from load centre of...
Page 195 Technical data Datasheet (VDI) EXV 12 C Lift height See mast table Height, ( See mast table mast deployed Initial lift Tow bar height in 841 / 1249 driving position min./max. 4.10 Height of the control arms Fork height, 4.15 lowered...
Page 196 Technical data Datasheet (VDI) EXV 12 C 2236 2236 2236 Aisle width for pallet 2281 4.34.2 (2097) (2097) (2097) 4) 15) 800 x 1200 lengthwise (2153) 15) 17) 15) 17) 15) 17) 4.35 Turning radius 1392 Travel speed (km/ 6 / 6 with/without load...
Page 197 Technical data Datasheet (VDI) (4) with 11 container; with 95 container 1.2 t +55 mm (6) with mast 1.0-1.2 t: h =1940 mm and 11 container; with mast 1.4-1.6 t: h =1915 mm and 95 container 1.6 t (7) with fork spread b =560 mm; with =520 mm -40 mm (not in combination with the double-level option) (8) from the axis of rotation of the throttle;...
Page 198 Technical data Datasheet (VDI) EXV 12 C -I (initial lift) / -D (double stacker) datasheet (VDI) 188 45968043429 EN - 01/2025 - 08...
Page 199 Technical data Datasheet (VDI) EXV 12 C -I (initial lift) / - D (double stacker) 1.2.1 Series 4596 1.2.2 Mast TELE HILO Triplex Transmission Electric Electric Electric Pedestrian Pedestrian Pedestrian Operator type mode mode mode Nominal capacity /...
Page 200 Technical data Datasheet (VDI) EXV 12 C -I (initial lift) / - D (double stacker) Lift height See mast table ( Height, See mast table mast deployed Initial lift Tow bar height in 841 / 1249 driving position min./max. 4.10 Height of the control arms Fork height,...
Page 201 Technical data Datasheet (VDI) EXV 12 C -I (initial lift) / - D (double stacker) Aisle width for pallet 2335 (2110) 2335 (2110) 2361 (2165) 4.34.1 3) 4) 15) 16) 4) 15) 16) 4) 15) 1000 x 1200 crosswise Aisle width for pallet 2302 (2160) 2302 (2160)
Page 202 Technical data Datasheet (VDI) (1) capacity on main lift / capacity on initial lift / capacity for double pallet transport (on main lift + on load arms); the double-level version is only available for TELE and HILO masts with lift h >...
Page 203 Technical data Datasheet (VDI) brackets) for simplex mast; +28 mm (+35 for value in brackets) for TELE Compact, TELE and HILO mast 45968043429 EN - 01/2025 - 08 193...
Page 204 Technical data Datasheet (VDI) EXV 14 C datasheet (VDI) 194 45968043429 EN - 01/2025 - 08...
Page 205 Technical data Datasheet (VDI) EXV 14 C 1.2.1 Series 4596 1.2.2 Mast TELE HILO Triplex Transmission Electric Electric Electric Pedestrian Pedestrian Pedestrian Operator type mode mode mode Nominal capacity / nominal load Distance from load centre of grav- Load distance, from the centre of the axle to the fork...
Page 206 Technical data Datasheet (VDI) EXV 14 C Lift height See mast table ( Height, See mast table mast deployed Initial lift Tow bar height in 841 / 1249 driving position min./max. 4.10 Height of the control arms Fork height, 4.15 lowered...
Page 207 Technical data Datasheet (VDI) EXV 14 C Aisle width for pallet 2360 (2127) 2360 (2127) 2371 (2152) 4.34.1 5) 15) 1000 x 1200 crosswise Aisle width for pallet 2322 (2177) 2322 (2177) 2341 (2202) 4.34.2 5) 15) 800 x 1200 lengthwise 5) 15) 4.35...
Page 208 Technical data Datasheet (VDI) (5) with 95 container 1.6 t; with container 112 +65 mm (6) with mast 1.0-1.2 t: h =1940 mm and 11 container; with mast 1.4-1.6 t: h =1915 mm and 95 container 1.6 t (8) from the axis of rotation of the throttle; in creep speed position +11 mm (10) with passive foot protection +15 mm;...
Page 209 Technical data Datasheet (VDI) EXV 14 C -I (initial lift) / -D (double stacker) datasheet (VDI) 45968043429 EN - 01/2025 - 08 199...
Page 210 Technical data Datasheet (VDI) EXV 14 C -I (initial lift) / -D (double stacker) 1.2.1 Series 4596 1.2.2 Mast TELE HILO Triplex Transmission Electric Electric Electric Pedestrian Pedestrian Pedestrian Operator type mode mode mode Nominal capacity / 1.4 / 1.6 / 0.6...
Page 211 Technical data Datasheet (VDI) EXV 14 C -I (initial lift) / -D (double stacker) Lift height See mast table ( Height, See mast table mast deployed Initial lift Tow bar height in 841 / 1249 driving position min./max. 4.10 Height of the control arms Fork height,...
Page 212 Technical data Datasheet (VDI) EXV 14 C -I (initial lift) / -D (double stacker) 3) 5) Aisle width for pallet 2406 (2192) 2406 (2192) 2419 (2218) 4.34.1 5) 15) 3) 5) 15) 1000 x 1200 crosswise 3) 5) Aisle width for pallet 2380 (2242) 2380 (2242)
Page 213 Technical data Datasheet (VDI) (1) capacity on main lift / capacity on initial lift / capacity for double pallet transport (on main lift + on load arms); the double-level version is only available for TELE and HILO masts with lift h >...
Page 214 Technical data Datasheet (VDI) EXV 16 C datasheet (VDI) 204 45968043429 EN - 01/2025 - 08...
Page 215 Technical data Datasheet (VDI) EXV 16 C 1.2.1 Series 4596 1.2.2 Mast TELE HILO Triplex Transmission Electric Electric Electric Pedestrian Pedestrian Pedestrian Operator type mode mode mode Nominal capacity / nominal load Distance from load centre of gravity Load distance, from the centre of the axle to the fork...
Page 216 Technical data Datasheet (VDI) EXV 16 C Lift height See mast table ( Height, See mast table mast deployed Initial lift Tow bar height in 841 / 1249 driving position min./max. 4.10 Height of the control arms Fork height, 4.15 lowered...
Page 217 Technical data Datasheet (VDI) EXV 16 C Aisle width for pallet 2360 2360 (2127) 2371 (2152) 4.34.1 5) 15) 5) 15) 1000 x 1200 crosswise (2127) Aisle width for pallet 2322 2322 (2177) 2341 (2202) 4.34.2 5) 15) 5) 15) 800 x 1200 lengthwise (2177)
Page 218 Technical data Datasheet (VDI) (5) with 95 container 1.6 t; with container 112 +65 mm (6) with mast 1.0-1.2 t: h =1940 mm and 11 container; with mast 1.4-1.6 t: h =1915 mm and 95 container 1.6 t (8) from the axis of rotation of the throttle; in creep speed position +11 mm (10) with passive foot protection +15 mm;...
Page 219 Technical data Datasheet (VDI) EXV 16 C -I (initial lift) / -D (double stacker) datasheet (VDI) 45968043429 EN - 01/2025 - 08 209...
Page 220 Technical data Datasheet (VDI) EXV 16 C -I (initial lift) / -D (double stacker) 1.2.1 Series 4596 1.2.2 Mast TELE HILO Triplex Transmission Electric Electric Electric Pedestrian Pedestrian Pedestrian Operator type mode mode mode Nominal capacity / 1.6 / 1.6 /...
Page 221 Technical data Datasheet (VDI) EXV 16 C -I (initial lift) / -D (double stacker) Tow bar height in 841 / 1249 driving position min./max. (mm) 4.10 Height of the control arms (mm) Fork height, 4.15 lowered (mm) 5) 10) 5) 10) 5) 10)
Page 222 Technical data Datasheet (VDI) EXV 16 C -I (initial lift) / -D (double stacker) Traction motor, (kW) rating S2 = 60 min. Lift motor, nominal power at S3 (kW) 3.0 / 11% Battery complies with DIN 43531/35/36; A, B, C, no Battery voltage/rated capacity (V/Ah 24 V 2PzS-B 200 Ah...
Page 223 Technical data Datasheet (VDI) calculated for special cases where the swivel range R is free MAST TYPE 1.0 / 1.2 t MAST TYPE 1.0 / SIMPLEX TELE Compact 1.2 t Lowered mast ( 1140 1940 2390 1490 1690 1940 2140 height Height of mast ‘...
Page 224 Technical data Datasheet (VDI) Lift 2024 2424 2924 3324 3824 4224 (mm) Height of mast, (m 2502 2902 3402 3827 4302 4702 extended (a) only mast heights compatible with the op- tional truck version —D (double level) (c) with fork carriage s=65 mm (built-in); with fork carriage s=65 mm (built-in) and load backrest 800 mm on forks: +404 mm;...
Page 225 Technical data Datasheet (VDI) MAST TYPE 1.0 / 1.2 t TRIPLEX Lowered mast (m 1690 1940 2040 height Height of mast ‘ ( with free lift 150 mm (m Free lift 1208 1458 1558 Lift 3636 4386 4686 (mm) Height of mast, (m 4118 4868...
Page 226 Technical data Datasheet (VDI) Lift (mm) 1844 2344 2844 3244 3744 4144 Height of mast, (mm) 2364 2864 3364 3764 4264 4664 extended (a) only mast heights compatible with the op- tional truck version -D (double level) (d) with load backrest 1000 mm on forks: -562 (c) with load backrest 1000 mm on forks: +562 MAST TYPE 1.4 / 1.6 t TRIPLEX...
Page 227: Oil And Lubricant Table
Technical data Oil and lubricant table Oil and lubricant table CAUTION Use only the oils and lubricants specified in the table as they are approved by the manufacturer. Using oils and lubricants other than those indicated in the table may cause damage to the truck or cause the truck to malfunction.
Page 228 Technical data Oil and lubricant table 218 45968043429 EN - 01/2025 - 08...
Page 229 Index Lighting BlueSpot......87 Address of manufacturer....Location of labels.
Page 230 Index Truck travel..... . . Types of lift mast....Update of this manual.
Page 232 STILL GmbH 45968043429 EN - 01/2025 - 08...

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