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• Information on transport, initial commis- sioning and storage of industrial trucks Internet address and QR code The information can be accessed at any time by pasting the address https://m.still.de/vdma in a web browser or by scanning the QR code. 45758043443 EN - 12/2017...
Introduction Forklift data Forklift data We recommend that you record the principal forklift data in the following table so that they are available if required by the sales network or authorised service centre. Type Serial number Date of delivery General information •...
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Introduction How to Consult the Manual CAUTION ENVIRONMENT NOTE Failure to observe the instructions highlighted with Failure to observe the instructions highlighted this symbol may cause damage to the forklift and, with this symbol may cause environmental in some cases, result in warranty invalidity. damage.
Introduction Date of edition and latest update of this manual Date of edition and latest update of this manual The publication date of these operating instructions is printed on the cover sheet. The manufacturer makes continuous efforts to improve its industrial trucks, and therefore reserves the right to implement changes and to accept no claims concerning the information provided in this manual.
Introduction CE labelling CE labelling The manufacturer uses CE labelling to indi- cate that the truck complies with the standards and regulations valid at the time of marketing. This is confirmed by the issued EC declaration of conformity. The CE labelling is attached to the nameplate.
Introduction EC declaration of conformity in accordance with Machinery Directive EC declaration of conformity in accordance with Machinery Di- rective Declaration STILL GmbH Berzeliusstraße 10 D-22113 Hamburg Germany We declare that the according to these operating instructions Industrial truck according to these operating instructions Model conforms to the latest version of the Machinery Directive 2006/42/EC.
Introduction Technical service and spare parts Technical service and spare parts For scheduled maintenance and any repairs to the technical characteristics of the forklift over the forklift, contact only the authorised service time. network. Only original spare parts provided by the man- The authorised service network has personnel ufacturer may be used for forklift maintenance trained by the manufacturer, original spare...
Introduction Working conditions • transporting and/or lifting people; • turning and/or moving sideways on slopes (upwards or downwards); • pushing or pulling loads; • colliding with stationary and/or mobile • moving upwards or downwards on a slope structures; with the load facing downwards; •...
Introduction Applied equipment Applied equipment To use equipment that has not been applied, • add a label with the new residual capacity is please contact the authorised sales network, • provide documentation on the equipment in order to: (user and maintenance manual and EC •...
Introduction Environmental considerations Packaging During delivery of the truck, certain parts are packaged to provide protection during transport. This packaging must be removed completely prior to initial start-up. ENVIRONMENT NOTE The packaging material must be disposed of properly after delivery of the truck. 45758043443 EN - 12/2017...
Safety Safety guidelines Safety guidelines General Precautions regulations integrate those in the manual NOTE "Rules for approved use of industrial vehicles". Some safety regulations to be followed when using the forklift are listed below. These General Safety Rules • Only allow qualified, trained and authorized •...
Safety Safety guidelines CAUTION Passing over cracks or damaged parts of the floor with the truck is prohibited. Dirt and any objects in the work path must be removed immediately. Battery connection cables CAUTION Using sockets with NON-ORIGINAL battery con- nection cables can be dangerous (see purchase references in the parts catalogue) Requirements for the traction-battery...
Safety Safety guidelines Safety Regulations Relative to Operating Materials Rules for handling and disposing of Oils operating materials • Do not allow to come into contact with the skin. ENVIRONMENT NOTE • Do not inhale oil vapors. Improper use and disposal of operating and •...
Safety Residual risks and disposal of the life-expired battery must NOTE be carried out as required by law. We advise For greater information, consult the specific you to contact the authorised service network battery manual that comes with the battery. that is equipped for eco-friendly disposal in accordance with current regulations.
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Safety Residual risks • Human error resulting from failure to observe the safety guidelines. • Unrepaired damage or defective and worn components. • Insufficient maintenance and testing • Use of incorrect consumables • Maintenance intervals exceeded The manufacturer shall not be held responsi- ble for accidents involving the truck caused by the failure of the operating company to comply with these regulations either intentionally or...
Safety Electromagnetic radiation Electromagnetic radiation The limit values for electromagnetic emissions and for immunity relative to the forklift are those provided by the EN 12895 standard. Non-ionised radiation If the forklift is equipped at the factory or later with devices that emit non-ionising radiation (such as radio transmitters, RFID players, data terminals, scanners, etc), the compatibility of such devices must be verified...
Safety Vibrations Vibrations Vibrations to which the hands and arms The following value is valid for trucks with a are exposed capacity of 2000 kg: • ā = 0.97 m/s w,zF The following value is valid for all truck models: Uncertainty K = ±...
Safety tests Regular safety inspection of the truck Safety inspection based on time and extraordinary incidents STILL GmbH Hamburg The operating company must ensure that the truck is checked at least once a year, or Regelmäßige Prüfung following noteworthy incidents.
Safety Safety devices Safety devices Location of safety devices Main safety devices on the truck 10-11-12 OM2308 Emergency shutdown handle. Operator anti-crush safety button. Protects Tiller position sensor. The truck will not the operator from potential crushing by move if the tiller is not in the correct usage braking the truck.
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Safety Safety devices Protective covers fastened with screws. Automatic truck braking when the tiller is Do not use the truck without the protective released by the operator covers. Horn. Used to indicate the presence of the Operator on the platform presence sensor truck during travel.
Safety Safety devices Damage, defects and misuse of safety devices The driver must report any damage or other defects to the truck or attachment immediately to the supervisory personnel. Trucks and attachments that are not functional or safe may not be used until they have been properly repaired.
Overview Technical description Technical description General characteristics Different types of lift mast: • Telescopic "post": two-section telescopic The trucks described in this manual EXV14, post without free lifting and two side cylin- EXV16, EXV20, EXV14 i, EXV16i and ders EXV20i, EXV14-SF, EXV16-SF, EXV20-SF, •...
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Overview Technical description On-board equipment Braking: • when the accelerator is released, The on-board equipment includes: • Select the direction of travel • a glove compartment for storing adhesive • controlled by the anti-crush safety button tape, gloves,pens etc., • electromagnetic safety device, controlled •...
Overview Instruments and controls Instruments and controls Start/stop key The key has two positions: 0 = Stop. No voltage to the circuit (Key removal position) I = Start. Circuit powered 45758043443 EN - 12/2017...
Overview Instruments and controls Display NOTE The messages shown in the following illustra- tions are indicative and may vary depending on the language chosen by the operator via the display. Buttons and indicator lights – By pressing the button (A), you can select the required performance for the truck.
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Overview Instruments and controls • (7) The indicator light comes on for sched- uling truck routine maintenance • (8) The indicator light comes on when there is a problem inside the truck (CAN etc.) – By pressing the button (B), you move backwards between the entries for each screen or backwards between one screen and the other.
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Overview Instruments and controls Setting – The following can be set on the Setting screen: • Language Language • Unit of measurement Units • Date Dateformat • Time • Brightness Date • Contrast Time • Date format SETTING Load OM2307 –...
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Overview Instruments and controls – The message informs you of when the next maintenance work is due. The message is set by the technical service department authorised by the manufacturer according to the agreements with the customer. Prossima manutenzione : 100 hrs ERROR OM2293...
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Overview Instruments and controls – The message is specific to trucks with the DLC 3 option or lifting block option. The message warns that the first maximum height level set for the forks has been reached ("first block height exceeded warning").
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Overview Instruments and controls – The message may appear on the display when lifting approximately 1700 mm from the ground (only for trucks with platform and side protection). To remove the message from the display, lower the load or close the operator side protection (for more information, also see ⇒...
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Overview Instruments and controls – When the battery is charging, the display shows that battery charging is in progress. Carica in corso 11.8 hrs OM2302 – The message highlights a problem inside the truck. Switch the truck off and on again. If the message does not disappear, contact the technical service department authorised by the manufacturer.
Overview Instruments and controls – The message highlights that the motor has overheated. Shut down the truck and wait for it to cool down. If the message reap- pears, contact the technical service depart- ment authorised by the manufacturer. CAUTION Temperatura motore If the Error screen displays messages other than those mentioned above, please contact the sales...
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Overview Instruments and controls tically triggered just before the end of the stroke (soft landing) Fork lifting button (5) • Press the button (5) to lift the forks and reach the maximum height. • Fork movement can be stopped at any time by releasing the button (5).
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Overview Instruments and controls Slow-speed button (8) (optional — Creep Speed) • The button (8) is fitted with the optional "tiller always active" option (Creep Speed). • Keeping the button (8) pressed while turning the throttle (2 – 3) activates the slow speed, regardless of the tiller position.
Overview Tiller Tiller Tiller positions Position the tiller in accordance with the truck functions With the truck stopped, the two following tiller positions are available: • Position (1) = working position. In this position, the operator can begin travel using the throttle. In this position, the operator can begin lifting or lowering the forks using the appropriate throttle.
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Overview Tiller “Timone sempre attivo” version (optional — Creep Speed) • Position (2) using the "tiller always active" function (optional) = slow speed position This function is activated by pressing the slow speed button on the tiller (3) and rotating the traction control throttle (4) or by pressing the slow speed button and the fork lifting button.
Overview Tiller Combi tiller (if present) Instructions for opening the combi tiller CAUTION Perform the operation, preferably before starting the truck and only when the truck is stationary. Carrying out the operation when the truck is moving is prohibited. NOTE The preferred means of use with the combi tiller open is in pedestrian mode (operated "from the ground").
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Overview Tiller – The tiller is open. Instructions for closing the combi tiller CAUTION Perform the operation, preferably before starting the truck and only when the truck is stationary. Carrying out the operation when the truck is moving is prohibited. NOTE The preferred means of use with the combi tiller closed is in ride on mode (operated from...
Overview Tiller OptiSpeed tiller (only present on EXV and EXVi versions) The different work zones of the tiller depending on the tilt are explained below: • In zone (1), the brake is applied and the truck cannot be moved. • In zone (2), the maximum authorised speed varies according to the tilt of the tiller.
Overview Types of lifting masts Types of lifting masts Your truck may be fitted with one of the following masts: • Simplex • Telescopic • NiHo • Triplex Simplex When the "lift" button is pressed, the fork carriage is raised to the height h3 by the central cylinder via a chain.
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Overview Types of lifting masts Triplex The function is identical to that of the NiHo mast, but has a greater lift height with the same mast height. CAUTION In locations with a low ceiling, be aware that the load height may be greater than the mast height. 0252_003-100-V2 45758043443 EN - 12/2017...
Overview Side protection Side protection Description The side protection has been designed to protect the operator when the truck is used in ride on mode. There are two positions: – Position "A" = side protection closed. Position used when the operator is using the truck in pedestrian mode (operated from the "ground") with the platform closed.
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Overview Side protection CAUTION Always lower the side protection bars before re-clo- sing them. Otherwise the side protective guards will not close and this may damage the hoods. DANGER Do not sit on the side protection bars. DANGER Do not climb on the side protection bars. 45758043443 EN - 12/2017...
Overview Platform Platform Description The platform can take up three positions A, B, Position "A" = platform closed. This position is used when the truck is in pedestrian mode (operated from the "ground") with the side protection closed. Position "B" = platform in the intermediate position: in this position, the truck traction is locked.
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Overview Platform If the platform is closed "A" and the side protection is open, the traction is locked. Moving the platform To lift or lower the platform, move the platform floor by hand. CAUTION Danger of crushing hands. When closing the platform, do not leave your hands between the platform and the hood.
Overview Definition of directions Definition of directions Definition of directions for EXV, EXVi, EXP, EXV D Directions also valid for EXV-SF, EXVi-SF and EXV-SF D versions with closed platform and pedestrian mode Direction of movement defined by the regula- tions: •...
Overview Markings Markings Location of labels A > < Pb+Sb OM2291 "Truck capacity diagram" label "On-board battery charger" label "Operator side protection" usage label (for Annual checks label (Germany only) the version with operator platform only) "Operator platform capacity diagram" label "Hook"...
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Overview Markings "Double pallet stacker" label (for double pallet stacker truck version only) Description of labels highlights the possibility of choosing the charging curve. (1) This label indicates the permissible load on the forks depending on load centre of gravity (10) This label is only present on trucks sold in and lift height.
Overview Markings Serial number xx xxxx x xxxxx NOTE Please quote the serial number with all technical questions. The serial number contains the following information: 1 Production location 2 Type 3 Year of production 4 Sequential number 7090_921-004 45758043443 EN - 12/2017...
Overview Markings Data plate NOTE Please indicate the serial number for all technical enquiries. 2327 Model Rated capacity in kg Manufacturer Serial no. Unladen weight (without battery) in kg Year of manufacture EC conformity symbol QR code Battery voltage V Nominal power rating in kW Minimum battery weight Maximum battery weight...
Overview Markings Capacity plate – The identification plate indicates the follow- ing data: • (1) CDG = distance "C" from the centre of gravity of the load on the forks to the fork carriage (in mm) • (2) h = lift height of the forks from the ground (in mm) •...
Overview Markings Additional designation plate for the double pallet stacker version (EXV-D) the straddles all the way to the ground The fork control will then become active again • If there is no load on the straddles, you must not carry loads on the forks when they are raised more than approximately 300 mm from the ground •...
Overview Markings lowered until they are resting on the strad- dles, and straddles raised using the initial lift control Chassis frame labelling OM2312 The truck's serial number is marked (A) on the chassis frame. 45758043443 EN - 12/2017...
Overview Options and variants Options and variants List of options and variants List: • Various types of tyre for the drive wheel • Various types of load rollers • Tiller always active (Creep Speed) • Various types of battery • Various lift masts and lift heights •...
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Overview Options and variants NOTE The above list is only a summary. Some optionals are NOT available on all models. For more information, please refer to the price list and contact the authorised sales network. 45758043443 EN - 12/2017...
Overview Options and variants Dynamic Load Control (DLC) — Optional The Load screen on the display shows infor- The warning appears in the following circum- mation relating to the optional "Dynamic Load stances: Control" • When straddles are raised (only for "i" version trucks, which are set up with This option is available in different versions.
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Overview Options and variants "DLC 2" version DANGER The system detects the loading weight present on – With the "DLC 2" version, an adhesive string the forks (B) with a tolerance of ±50 kg. (G) is always present on the column of Consider the aforementioned tolerance during the truck.
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Overview Options and variants DANGER – Third example: The load on the forks (D) equal to 1400 kg may be raised to The system detects the loading weight present on a maximum of 3.1 m (E). The area (F) the forks (D) with a tolerance of ±50 kg. indicates that the 1400-kg load may be Consider the aforementioned tolerance during raised to the green area, which can be easily...
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Overview Options and variants The components (X) and (Y) communicate with each other using ultrasound. NOTE For trucks with a triple mast exceeding 4 met- res, the component (Y) moves. The compo- nent (Y) is located in the lower crossmember of the mast.
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• At the same time, a yellow warning triangle appears on the display. – The arrow shown on the display indicates that it is still possible to continue to raise or lower the forks with due caution. The load capacity values are NOT the cause of the danger and warning signals: •...
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Options and variants – The arrow shown on the display indicates The height of the forks is NOT the cause of the that it is still possible to continue to raise or danger and warning signals: lower the forks with due caution.
Overview Options and variants – The operator can, however, continue lifting DANGER by authorizing the operation as explained Loss of stability below. If the lifting operation continues despite the warning sounds, the operator may lose control of the stability – Confirm the warning message." Capacity of the truck.
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Overview Options and variants Starting the truck In the event of error code L354 Error code L354 (1) may be displayed on the NOTE screen. The forks must be in the lowered position when It is therefore necessary to check that: the truck is started.
Overview Options and variants CAUTION Risk of loss of warranty. Only a technician authorised by the service centre may replace this battery. Straddle automatic lowering (op- tional) This option is available for all trucks with straddle initial lift (excluding the double pallet stacker truck version).
Overview Options and variants Accessories mounting bar with data socket The optional data socket (6 and 7) is fitted on the relevant accessories mounting bar (3). The pre-wired data socket (6) connected to the truck has the following features: • Voltage 24 V •...
Overview Options and variants Numeric keypad — Start-up using a PIN (Digicode option) SWITCH ON (operating mode) SWITCH OFF and awaiting code Programming mode active Faulty key or incorrect code Delay of automatic switch-off OPERATING MODE Operation Warning ○ red off ● continuous green (1)(PIN correct) * 1 2 3 4 5 # default...
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Overview Options and variants PROGRAMMING MODE — to be carried out with the truck switched off (2) To reactivate the default Restoring administrator code the initial (00000000), please administrator contact your agent or code nearest dealer. The power supply ● red flashing ● green switches off automati- Activating the flashing (5) (5 s before...
Overview Options and variants Battery electrolyte level indicator LED (optional) There are two versions of the LED: • 1) Located on the battery • 2) Located next to the battery plug. The LED indicates whether it is necessary to top up the distilled water in the battery. Operation: •...
Overview Options and variants Auxiliary hydraulic lines (optional) Notes relating to the application of the capacity of the structures may be compro- equipment mised. • Apply the relevant labels (ISO 7000) to buttons that are not identified by a symbol that illustrates their function.
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Overview Options and variants Keypad for an auxiliary hydraulic line Use of the keypad without clamp • The keypad can only be used when the truck is stationary • Danger of crushing hands! Do not place your hands or other parts of your body between the moving parts of the mast.
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Overview Options and variants Closing the clamp • To close the clamp, hold down the consent button H and with your other hand press the button G. Keypad for two auxiliary hydraulic lines without clamp The keypad has five buttons: To activate one of the commands L, M, N or O, hold down the green consent button I with •...
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Overview Options and variants • Clamp consent button U, blue restore the correct operation of the keypad, press the button P to turn it off, then switch the • Buttons Q and R are intended for additional truck off and on again using the key. equipment, e.g.
Authorised and safe use Authorised and safe use Intended use of the trucks CAUTION This machine is intended for the transport of loads packed on pallets or in industrial containers de- signed for this purpose, as well as for placing pallets into and removing pallets from stock.
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Authorised and safe use • The truck has not been designed to trans- port anyone other than the operator and must not be used for this purpose. • The operator must always stay within the truck clearance. • Stay in the safety area (working area defined by the manufacturer).
Truck transport and lifting There must be sufficient distance between the highest part of the truck or the load and the surrounding fixed installations. The height depends on the lift height and the dimensions of the load. Refer to the technical characteristics.
Truck transport and lifting Transport – Disconnect the battery connector. Chocking the truck – Secure the truck against rolling and sliding with chocks (1). Lashing down the truck – Attach the lashing ropes (2) to the mast. 0252_003-010 Climatic Conditions for Transport and Storage The forklift must be protected from atmo- spheric agents during transport and storage.
Truck transport and lifting Loading and unloading the truck To load and unload the truck, use a loading bridge or a lift (with a slope and structural strength compatible with the performance and weight of the truck as stated by the manufacturer, and that is suitably positioned and anchored).
Checks and actions prior to commissioning Checks and actions prior to commissioning List of checks before use WARNING • The wheels must not show any sign of damage or heavy wear. They must be Damage or other faults on the truck or attachments correctly mounted.
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Checks and actions prior to commissioning is released. The throttle must not remain - Test that the truck goes into forwards/re- activated or locked. verse travel using the control throttle. • Test that the truck brakes and stops when - Climb down from the step plate and the throttle is released while driving.
Operator position Operator position Operator's position for version without platform The driving position is in pedestrian version (driving on "the ground"). The operator should drive the truck using the driving and lifting controls located on the helm head. DANGER All other positions should be considered incorrect and dangerous.
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Operator position – Recommended position when in gear (preferential gear) 45758043443 EN - 12/2017...
Operator position Operator position for version with platform There are two driving positions: • Pedestrian mode driving position — "oper- ated from the ground" • Ride on mode driving position Pedestrian mode driving position — "operated from the ground" The operator should drive the truck using the driving and lifting controls located on the tiller head.
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Operator position Ride on mode driving position The operator should drive the truck using the driving and lifting controls located on the tiller head. In this configuration: • The platform must be fully open • With the side protection closed, the max- imum speed of travel is limited for safety reasons.
Use of the truck Use of the truck Stopping the truck in emergencies In an emergency, the power supply to all functions on the truck can be shut down. – Press the emergency shutdown handle. This blocks all of the truck functions, so the truck will brake and stop.
Use of the truck Truck operation Pedestrian drive mode version (operated • Manually open the operator protective from the "ground") guards • Mount the platform • Grip the tiller head correctly • Tilt the tiller to the working position • Tilt the tiller to the working position •...
Use of the truck Truck steering direction OM2313 Use the tiller to steer during travel. • When the tiller is turned clockwise (H) while travelling towards (A), the truck steers • When the tiller is turned anti-clockwise (G) towards (E) while travelling towards (A), the truck steers •...
Use of the truck Using the truck with the "Tiller always active — Creep Speed" function (optional) The "tiller always active" function can be enabled when operating the truck in confined spaces. This function allows the truck to travel and the forks to be lifted with the tiller in any position.
Use of the truck Reverse drive Reverse of direction without load on forks Reverse of direction with load on forks • To reverse direction when travelling without • To reverse direction with a load on the fork a load on the fork arms, turn the traction arms, release the traction control throttle control throttle in the opposite direction of and wait for the truck to come to a stop.
Use of the truck Parking and stopping the truck • Parking in pre-arranged and designated areas. • Lower the forks to the ground. • Release the tiller to activate the parking brake. • For the version with platform, close the platform and the operator's protective devices.
Use of the truck Forklift Use in Cold-Storage Rooms. A truck specifically equipped for cold-storage CAUTION rooms must be used when working at temper- If the truck has been working in environments at atures below +5°C. temperatures below -5°C and it is taken outside the cold-storage room, let it stand either for a sufficien- Forklifts equipped for working in cold climates tly long time to allow evaporation of any condensa-...
Movement of the load Movement of the load Safety guidelines for handling loads WARNING CAUTION Closely observe the following instructions before The transport of persons or passengers is strictly picking up loads. Never touch or stand on moving prohibited. parts of the truck (e.g. lifting devices, equipment or devices for picking up loads).
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Movement of the load DANGER The loads must be arranged so that they cannot slip or overturn and fall to the ground. In order to guarantee load stability, make sure that the load is balanced and centred on the forks. DANGER Standing or walking under the raised load is strictly prohibited.
Movement of the load Checks to be carried out before lifting a load WARNING Never exceed the capacity of the truck. This ca- pacity is based on the centre of gravity and the lift height of the load. Comply strictly with the load diagram! It is not permitted to increase the capacity by adding extra weight to the truck.
Movement of the load Adjusting the fork distance (if present) – Raise the locking lever (1), or raise and rotate the knob (2) by 180° depending on the type of lock, (1) or (2), installed on the forks. – Move the fork arms (3) in relation to the dimensions of the load to be lifted.
Movement of the load Automatic speed reduction with forks raised above the safety sensors As indicated in the safety devices chapter, (see ⇒ Chapter "Location of safety devi- ces", P. 2-20), the truck is equipped with: • 500-mm sensor Automatic speed reduction with forks raised approximately 500 mm above the ground.
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Movement of the load DANGER Pay attention to the part of the forks protruding from the load to be lifted. Do not strike the wall, the shelving or other loads and/or objects behind the load to be picked up. – Lift the load a few centimetres from the ground and read the "Transporting loads"...
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Movement of the load – Insert the forks as far as possible below the load. If possible, the forks should be inserted far enough in that the load is resting against the fork carriage. The load centre of gravity must be centred between the forks. DANGER Pay attention to the part of the forks protruding from the load to be lifted.
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Movement of the load – Lower the load to the transport position, approximately 300 mm from the ground, and read the "Transporting loads" section. 45758043443 EN - 12/2017...
Movement of the load Transporting loads As a general rule, loads must be transported one by one (e.g. pallets). Transporting several loads at once is only authorised: • If the safety requirements are met • On the orders of the supervisor in charge The operator must ensure that the load is properly packaged.
Movement of the load Depositing a load on the ground • Approach the load deposit area. DANGER • Lower the fork arms until the load is de- Risk of injury and crushing for the operator! Risk of posited in the required area, then free the damage to the truck and the goods forks from any contact with the pallet or con- During the entire load placement operation, be...
Movement of the load Using the truck on inclines, loading bridges and lifts. Driving on inclines Using the truck on a lift When driving the truck up or down inclines, Using the truck on lifts is only allowed if the you must not exceed the values for inclines lift has sufficient load capacity (check the indicated in the chapter "Technical data".
Charging the battery Charging the battery Internal accessibility Opening the battery cover – To access the battery and respective plug/outlet, raise the battery compartment cover using the appropriate handle. – If you need to recharge the battery, discon- nect the battery plug and socket by means of the appropriate handle.
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Charging the battery DANGER Before accessing the inner parts of the truck, carefully follow the instructions given in Chapter 5, entitled "Maintenance". Access to the inner parts of the truck by personnel not authorised by the manufacturer is forbidden. 45758043443 EN - 12/2017...
Charging the battery Battery Recharging CAUTION • Turn on the external battery charger. • Connect plug the battery charger in to begin The battery is recharged with the forklift off. charging. • After the battery charging operation is DANGER completed, turn off the battery charger. •...
Charging the battery • gel battery with a capacity below 210 Ah, • gel battery with a capacity greater than 210 CAUTION The charger is supplied in the NEUTRAL position. Recharging the battery using the on-board battery charger (optional) CAUTION Charge the battery with the engine switched off and the start key removed.
Charging the battery battery type plate, as well as the specifications defined in the chapter "Technical data". WARNING The weight and size of the battery influence the stability of the truck. The new battery must weigh the same as the old one.
Maintenance General Information General Information To keep your forklift in good condition, carry NOTE out the servicing indicated regularly, within the Contact the authorised service network for times indicated and using the consumption a maintenance contract appropriate to your materials provided for that purpose, as speci- forklift.
Maintenance Scheduled maintenance Scheduled maintenance Summary Table of Maintenance Operations Maintenance every 1000 hours Transmission Reduction gear unit: visually check the mounting Reduction gear unit: check for any leakage Traction motor: visually check the mounting Traction motor: clean the cooling fins Chassis, bodywork and fittings Battery hood: check Battery support: check the side stops and their mountings...
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Maintenance Scheduled maintenance Maintenance every 1000 hours Electrical system Battery: check the battery condition and that it is correctly mounted Battery: check the cables and sockets On-board charger: clean On-board charger: check operation Cables and connectors: check the condition and positioning Electrical components: clean Pump motor: clean and check the wear of the brushes Check insulation between chassis and electric motors...
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Maintenance Scheduled maintenance Further maintenance operations every 3000 hours Transmission Reduction gear unit: check the mounting Chassis, bodywork and fittings Folding platform and side protection: check the dampers, the suspension and the safety stop Hydraulic system Hydraulic system: check the hydraulic oil Hydraulic system: replace the controller filters Electrical system Ultrasonic height sensor for the DLC 3 system: replace the battery.
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Maintenance Scheduled maintenance ENVIRONMENT NOTE During maintenance operations, follow the instructions provided in the section "Safety guidelines relative to operating materials" in "Chapter 2". 45758043443 EN - 12/2017...
Maintenance Maintenance as required Maintenance as required Cleaning the Forklift Cleaning depends on the type of use and the Use water-dampened rags to clean the parts workplace. Should the truck come into contact of the body. with highly aggressive elements such as salt CAUTION water, fertilizers, chemical products, cement, etc., it should be cleaned as carefully as...
Maintenance Maintenance as required Fuses • Turn off the truck and perform the prelimi- nary maintenance operations CAUTION Before carrying out any operations on the electrical system, turn the truck power supply off by discon- necting the battery connector. CAUTION Before changing the fuse, eliminate the cause that led to its blowing.
Maintenance Maintenance as required Battery replacement with removal from the top – Turn off the truck and perform the prelimi- nary maintenance operations. – To remove the battery hood (3): Open the battery hood, keep it in a vertical position, pull it upwards from one side and then from the other side to remove it from the mounting hooks.
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Maintenance Maintenance as required – To refit the battery hood (3): Keep the hood in a vertical position, rest the hood on the mounting hooks, push it downwards from one side and then from the other side to secure it. 2340 Additional precautions –...
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Maintenance Maintenance as required – When inserting and/or extracting the battery from the top (2), the battery must be tilted as shown. CAUTION Before using the truck, refit the protective guard (1). Using the truck without the anti-shearing protective guards is prohibited. OM2311 45758043443 EN - 12/2017...
– Place the manufacturer-approved battery side-removal roller unit next to the truck; position it so that it is still and stable; adjust the height of the roller unit so that it is level with the underside of the battery at the battery compartment.
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Maintenance Maintenance as required on the previously prepared external roller unit. – Hook the battery at the two points (8) with a sling or chain. – Lift the battery and remove it. DANGER Use a crane with a suitable lifting capacity for the weight of the battery.
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Maintenance Maintenance as required CAUTION When closing the battery cover, take care to po- sition the cables of the battery male connector correctly so as not to damage them. NOTE After having positioned the battery holddown, check that there is little or no clearance in the battery compartment.
Maintenance Putting out of commission Putting out of commission General Information The operations to be performed for "Tem- porary decommissioning" and "Permanent decommissioning" are listed in this chapter. 45758043443 EN - 12/2017...
Maintenance Putting out of commission Forklift Towing The forklift may not be towed in the case of breakdown. The forklift must be lifted with due caution, as described on the preceding pages. Temporary Putting Out of Commission The following operations must be performed •...
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Technical data Datasheet (12) Value with straddles lowered +17 mm (13) Value with straddles lowered +42 mm (14) Value with straddles lowered +78 mm (15) ±5% (16) Speed in pedestrian mode - Speed standing without side protection - Speed standing with side protection (16) On slopes with gentle start and forks raised (geometric limit with start of slope at = 9.2%)
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Technical data Datasheet Axle load with load, drive 1040/1619/1059/1800 971/1658/979/1850 side/load side Axle load without load, drive 955 / 304 962 / 268 side/load side WHEELS EXV-SF 14 / EXV-SF 16 EXV-SF 14i / EXV-SF 16i Tyres Polyurethane Polyurethane Drive wheel sizes Ø...
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Technical data Datasheet (2) Values for Tele or NiHo mast (x value -26 mm, l +26 mm with Triplex mast) (3) Fork arms raised (see the figure with apostrophe for dimensions) (4) Value with battery such as 6.3 (+75 mm with 3 PzS and +150 mm with 4PzS) (5) Truck with tandem rollers (6) Value with Tele mast h...
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Technical data Datasheet Drive type: manual, pedestrian, Pedestrian Pedestrian stand-on, seated, order picker 1.5 Load capacity Q (kg) 2000 (2000) 2000 1.6 Load centre (mm) Load distance, (2) (3) /646 centre of drive (mm) axle to fork 1425 / 1347 1.9 Wheelbase 1425 (mm)
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Technical data Datasheet (mm) Height of tiller arm in driving h14 ( 865 / 1265 865 / 1265 position, min/max Fork height, lowered (mm) Overall length without load 2065 2065 (mm) Length including fork (mm) shoulder Total width (mm) s/e/l ( Fork dimensions 73/210/1150 73/210/1150...
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Technical data Datasheet Battery acc. to DIN 43 (14) (14) 3 PzS 3 PzS 531/35/36 A, B, C, no 6.4 Voltage/Nominal capacity V/Ah 24 / 345 24 / 345 6.5 Battery weight (±5%) Energy consumption acc. kWh/ 1.44 1.57 to VDI cycle OTHER EXV 20 EXV 20i...
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Technical data Datasheet Datasheet (VDI) EXV-SF 20 / EXV-SF 20i CHARACTERISTICS EXV-SF 20 EXV-SF 20i Power unit: electric, diesel, Electric Electric petrol, LPG Drive type: manual, pedestrian, Pedestrian/Standing Pedestrian/Standing stand-on, seated, order picker 1.5 Load capacity Q (kg) 2000 (2000) 2000 1.6 Load centre (mm)
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Technical data Datasheet h2 ( 4.3 Free lift h3 ( 2684 2684 4.4 Lift h4 ( 4.5 Height of mast, extended 3284 3284 (mm) Height of tiller arm in driving h14 ( 1175 / 1380 1175 / 1380 position, min/max Fork height, lowered (mm) (2) (6)
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Technical data Datasheet Climbing ability KB 5', (13) 8 / 23 8 / 23 with/without load Service brake Electric Electric TRANSMISSION EXV-SF 20 EXV-SF 20i 6.1 Traction motor, S2=60 min 6.2 Lifting motor, S3=15% Battery acc. to DIN 43 (14) 3 PzS (14) 3 PzS 531/35/36 A, B, C, no...
Technical data EXP overall dimensions (15) Value with Tele mast h3 = 3584 mm (16) Rounded edge on the side with forks lowered (geometric limit on slope =5.6%) (17) Battery replaceable using lift EXP overall dimensions 45758043443 EN - 12/2017...
Technical data Datasheets Datasheets Datasheet (VDI) EXV 14 D / EXV 16 D / EXV 20 D CHARACTERISTICS EXV 14 D / EXV 16 D EXV 20 D Power unit: electric, diesel, Electric Electric petrol, LPG Drive type: manual, pedestrian, Pedestrian Pedestrian stand-on, seated,...
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Technical data Datasheets Track width, drive side (mm) Track width, load side (mm) DIMENSIONS EXV 14 D / EXV 16 D EXV 20 D h1 ( 4.2 Height of mast, lowered 1915 1915 h2 ( 4.3 Free lift h3 ( 4.4 Lifting 2684 2684...
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Technical data Datasheets PERFORMANCE EXV 14 D / EXV 16 D EXV 20 D Travel speed with/without (15) (15) 6.0/6.0 6.0/6.0 km/h load Lifting speed, with/without (16) (16) 0.16/0.30//0.15/0.30 0.15/0.30 load Lowering speed, (16) (16) 0.40/0.35//0.40/0.35 0.31/0.31 with/without load Climbing ability KB 5', (8) (18) 8/23 with/without load...
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Technical data Datasheets (9) The fork thickness value indicated is for use with GITTER-BOX. A carriage with thickness s = 71 mm is also available (10) Thickness values with forks fully lowered = 15 mm (11) Values with fender (12) Value with straddles lowered +17 mm (13) Value with straddles lowered +42 mm (14) Value with straddles lowered +78 mm (15) ±5%...
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Technical data Datasheets WEIGHT EXV-SF 14 / EXV-SF 16 EXV-SF 14i / EXV-SF 16i Service weight (with 1258 1229 battery) Axle load with load, drive 1040/1619//1059/1800 971/1658//979/1850 side/load side Axle load without load, drive 955/304 962/268 side/load side WHEELS EXV-SF 14 / EXV-SF 16 EXV-SF 14i / EXV-SF 16i Tyres Polyurethane...
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Technical data Datasheets Fork carriage width (mm) Fork spread 560/680 560/680 (mm) 255/375 255/375 (mm) Ground clearance, centre /150 (mm) of wheelbase (3) (4) (11) Ast ( 2390 /2777 Working aisle with pallet (4) (7) 2406 /2795 (4) (7) (11) 800 x 1200 (3) (4) (13) Ast (...
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Technical data Datasheets (1) In brackets: capacity on the forks for the version with fork initial lift (i) (2) Values for Tele or NiHo mast (x value -26 mm, l +26 mm with Triplex mast) (3) Fork arms raised (see the figure with apostrophe for dimensions) (4) Value with battery such as 6.3 (+75 mm with 3 PzS and +150 mm with 4PzS)
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Technical data Datasheets Datasheet (VDI) EXV 20 / EXV 20i CHARACTERISTICS EXV 20 EXV 20i Power unit: electric, diesel, Electric Electric petrol, LPG Drive type: manual, pedestrian, Pedestrian Pedestrian stand-on, seated, order picker 1.5 Load capacity Q (kg) 2000 (2000) 2000 Load centre of (mm)
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Technical data Datasheets h2 ( 4.3 Free lift h3 ( 4.4 Lifting 2684 2684 h4 ( 4.5 Height of mast, extended 3284 3284 (mm) Height of tiller arm in driving h14 ( 865/1265 865/1265 position, min/max Fork height, lowered (mm) Overall length without load 2065 2065...
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Technical data Datasheets Climbing ability KB 5', (13) 8/23 8/23 with/without load Service brake Electric Electric TRANSMISSION EXV 20 EXV 20i 6.1 Traction motor, S2=60 min 6.2 Lifting motor, S3=15% Battery acc. to DIN 43 (14) (14) 3 PzS 3 PzS 531/35/36 A, B, C, no 6.4 Voltage/Nominal capacity V/Ah...
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Technical data Datasheets (15) Value with Tele mast h3 = 3584 mm (16) Rounded edge on the side with forks lowered (geometric limit on slope =5.6%) (17) Battery replaceable using lift Datasheet (VDI) EXV-SF 20 / EXV-SF 20i CHARACTERISTICS EXV-SF 20 EXV-SF 20i Power unit: electric, diesel,...
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Technical data Datasheets Track width, drive side (mm) Track width, load side (mm) DIMENSIONS EXV-SF 20 EXV-SF 20i h1 ( 4.2 Height of mast, lowered 1915 1915 h2 ( 4.3 Free lift h3 ( 4.4 Lifting 2684 2684 h4 ( 4.5 Height of mast, extended 3284 3284...
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Technical data Datasheets (11) Value with straddles lowered +42 mm (12) Value with straddles lowered +78 mm (13) ±5% (14) Speed in pedestrian mode - Speed when standing without side protection - Speed when standing with side protection (15) Value with Tele mast h3 = 3584 mm (16) Rounded edge on the side with forks lowered (geometric limit on slope =5.6%) (17) Battery replaceable using lift...
Technical data Supply table Supply table Supply table for standard trucks Quantity Element to be supplied Lubricants Hydraulic system HLF 32 Reduction gear unit ARAL DEGOL GS 220 General and mast lubrication TUTELA MP02 Chain lubrication STRUCTOVIS EHD Supply table for cold-storage trucks Quantity Element to be supplied Lubricants...
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Technical data Supply table 45758043443 EN - 12/2017...
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Index Address of manufacturer ... . . I In the event of error code L354 ..67 In the event of error code T526 ..67 Intended use of the trucks .
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Index Supply table ..... 165 Transporting loads ....105 Types of lift mast NiHo .
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