Bevel Cutting Up To 400 Amp - ESAB 100i Instruction Manual

Plasma systems
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8.05 Bevel Cutting Up To 400 Amp

Mild Steel
100A Bevel Cut
O₂ Plasma / Air Shield
Shield Cup
Shield Cap
Shield Cup
Shield Cap
0559211201
0559811169
Manual Gas Control
Effective
Pre Flow
Min.
Material
Pressure
Clearance
(Air)
Thickness
inch
(in)
(psi)
0.135
0.080
40
0.188
0.080
40
0.250
0.080
40
0.375
0.080
40
0.500
0.080
40
0.625
0.080
40
0.750
0.080
40
Manual Gas Control
Effective
Pre Flow
Min.
Material
Pressure
Clearance
(Air)
Thickness
(mm)
(mm)
(Bar)
4
2.0
2.8
5
2.0
2.8
6
2.0
2.8
8
2.0
2.8
10
2.0
2.8
12
2.0
2.8
15
2.0
2.8
20
2.0
2.8
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
0560956430
Shield Gas
Tip
Distributor
This Art Is For Reference ONLY
Shield Gas
Distributor
0559210081
Advanced Torch Height Control (THC)
Cut Flow Rates / Pressures
Effective Cut
Height
Plasma (O₂)
Shield (Air)
Ball
(psi)
Ball
(psi)
(in)
55
120
35
120 0.070 - 0.250
55
120
35
120 0.090 - 0.250
55
120
35
120 0.100 - 0.250
55
120
35
120 0.110 - 0.250
55
120
40
120 0.120 - 0.250
55
120
40
120 0.120 - 0.250
55
120
40
120 0.150 - 0.250
Advanced Torch Height Control (THC)
Cut Flow Rates / Pressures
Effective Cut
Height
Plasma (O₂)
Shield (Air)
Ball
(Bar) Ball (Bar)
(mm)
55
8.3
35
8.3
2.0 - 6.4
55
8.3
35
8.3
2.3 - 6.4
55
8.3
35
8.3
2.5 - 6.4
55
8.3
35
8.3
2.7 - 6.4
55
8.3
36
8.3
2.8 - 6.4
55
8.3
39
8.3
3.0 - 6.4
55
8.3
40
8.3
3.0 - 6.4
55
8.3
40
8.3
4.0 - 6.4
Plasma Gas
Distributor
Electrode
Tip
Plasma Gas Distributor
0559811163
0559210061
THC
Pierce
Elevation
Control
Pierce
Ignition
Height
Delay
Height
(sec)
(in)
(in)
0.2
0.125
0.120
0.2
0.125
0.120
0.3
0.125
0.120
0.4
0.150
0.150
0.6
0.200
0.150
0.8
0.250
0.200
3.5
Edge Start
THC
Pierce
Elevation
Control
Pierce
Ignition
Height
Delay
Height
(sec)
(mm)
(mm)
0.2
3.2
3.0
0.2
3.2
3.0
0.3
3.2
3.0
0.4
3.5
3.4
0.4
4.0
3.8
0.6
4.8
3.8
0.7
6.0
4.7
4.3
Edge Start
133
100i / 200i / 300i / 400i
Flow Rates (SLPM / SCFH)
O₂
Preflow
- / -
Cutflow
16 / 35
Cartridge
Tube
Art # A-13973
Electrode
Cartridge
0559811161
0559211200
9-7921
Basic THC
CNC Control
Pierce
CNC
Travel
Max Kerf Width @
Height
Motion
Delay
without
Speed
Delay
Elevation
(sec)
(in)
(ipm)
(sec)
0.6
0.200
280
0.2
0.6
0.200
190
0.2
0.5
0.200
150
0.3
0.4
0.250
95
0.4
0.4
0.300
68
0.6
0.4
0.350
55
0.8
0.4
Edge
25
2.0
Basic THC
CNC Control
Pierce
CNC
Height
Travel
Max Kerf Width @
Motion
Delay
without
Speed
Delay
Elevation
(mm/
(sec)
(mm)
(sec)
min)
0.6
5.1
6140
0.2
0.6
5.1
4680
0.2
0.5
5.1
4040
0.3
0.4
5.7
3080
0.4
0.4
6.5
2310
0.4
0.4
7.3
1880
0.6
0.4
8.5
1490
0.7
0.4
Edge
410
2.4
TORCH DATA 100i-400i
Air
38 / 81
27 / 58
Rec. Speed
(in)
0.065
0.070
0.078
0.085
0.097
0.100
0.125
Rec. Speed
(mm)
1.7
1.8
1.9
2.1
2.2
2.4
2.5
3.4

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200i300i400i

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