ESAB 100i Instruction Manual page 110

Plasma systems
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100i / 200i / 300i / 400i
Mild Steel
200A
O₂ Plasma / Air Shield
Shield Retainer
Shield
Shield Retainer
Shield Cap
0559211210
0559210047
Manual Gas Control
Pre Flow
Material Thickness
Pressure
(Air)
ga
(in)
inch
(psi)
-
16/85
0.188
15
-
1/4
0.250
15
-
3/8
0.375
15
-
1/2
0.500
15
-
5/8
0.625
15
-
3/4
0.750
15
-
7/8
0.875
15
-
1
1.000
15
-
1 1/4
1.250
15
-
1 1/2
1.500
15
-
1 3/4
1.750
15
-
2
2.000
15
-
2 1/2
2.500
15
Manual Gas Control
Pre Flow
Material Thickness
Pressure
(Air)
(mm)
(Bar)
5
1.0
6
1.0
8
1.0
10
1.0
12
1.0
15
1.0
20
1.0
25
1.0
30
1.0
35
1.0
40
1.0
50
1.0
60
1.0
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
TORCH DATA 100i-400i
Shield Gas
Distributor
This Art Is For Reference ONLY
Shield Gas
Distributor
0559210073
Cut Flow Rates / Pressures
Arc
Voltage
Plasma (O₂)
Shield (Air)
Ball
(psi)
Ball
(psi) (Volts) (in) ±0.005 (sec)
100
100
NA
100
151
100
100
NA
100
151
100
100
NA
100
154
100
100
NA
100
159
100
100
NA
100
161
100
100
NA
100
163
100
100
NA
100
166
100
100
NA
100
167
100
100
NA
100
170
100
100
NA
100
185
100
100
NA
100
189
100
100
NA
100
192
100
100
NA
100
192
Cut Flow Rates / Pressures
Arc
Voltage
Plasma (O₂)
Shield (Air)
Ball
(Bar)
Ball
(Bar) (Volts) (mm) ±0.1 (sec)
100
6.9
NA
6.9
151
100
6.9
NA
6.9
151
100
6.9
NA
6.9
153
100
6.9
NA
6.9
155
100
6.9
NA
6.9
158
100
6.9
NA
6.9
160
100
6.9
NA
6.9
164
100
6.9
NA
6.9
167
100
6.9
NA
6.9
169
100
6.9
NA
6.9
178
100
6.9
NA
6.9
186
100
6.9
NA
6.9
192
100
6.9
NA
6.9
192
Plasma Gas
Tip
Distributor
Tip
Plasma Gas Distributor
0559210026
0559210062
Advanced Torch Height Control (THC)
THC
Pierce
Elevation
Cut Height
Pierce
Ignition
Height
Delay
Height
(in)
(in)
0.130
0.2
0.200
0.150
0.130
0.2
0.200
0.150
0.150
0.3
0.250
0.200
0.170
0.7
0.250
0.200
0.200
0.9
0.250
0.200
0.200
1.3
0.300
0.250
0.200
1.6
0.300
0.250
0.200
1.9
0.300
0.250
0.200
3.2
0.325
0.250
0.200
5.8
0.350
0.300
0.200
1.0
Edge Start
0.200
1.0
Edge Start
0.200
1.0
Edge Start
Advanced Torch Height Control (THC)
THC
Pierce
Elevation
Cut Height
Pierce
Ignition
Height
Delay
Height
(mm)
(mm)
3.3
0.2
5.1
3.8
3.3
0.2
5.1
3.8
3.6
0.3
5.7
4.5
3.9
0.4
6.4
5.1
4.2
0.6
6.4
5.1
4.9
0.8
6.4
5.1
5.1
1.4
7.6
6.4
5.1
1.9
7.6
6.4
5.1
2.8
8.1
6.4
5.1
4.5
8.6
7.0
5.1
1.0
Edge Start
5.1
1.0
Edge Start
5.1
1.0
Edge Start
110
Flow Rates (SLPM / SCFH)
O₂
Preflow
- / -
Cutflow
42 / 89
Cartridge
Electrode
Art # A-07917_AC
Electrode
0559211093
Basic THC
CNC Control
Pierce
CNC
Control
Travel
Height
Motion
without
Delay
Speed
Delay
Elevation
(sec)
(in)
(ipm)
(sec)
0.5
0.300
250
0.2
0.5
0.300
200
0.2
0.5
0.350
140
0.3
0.5
0.350
115
0.5
0.5
0.350
80
0.6
0.5
0.400
65
0.8
0.5
0.400
57
1.0
0.5
0.400
48
1.2
0.5
0.425
30
2.0
0.5
0.450
20
4.0
0.5
Edge
15
1.0
0.5
Edge
10
1.0
0.5
Edge
8
1.0
Basic THC
CNC Control
Pierce
CNC
Control
Height
Travel
Motion
Delay
without
Speed
Delay
Elevation
(mm/
(sec)
(mm)
(sec)
min)
0.5
7.6
6170
0.2
0.5
7.6
5360
0.2
0.5
8.3
4290
0.3
0.5
8.9
3460
0.3
0.5
8.9
3060
0.5
0.5
8.9
2280
0.6
0.5
10.2
1590
0.9
0.5
10.2
1250
1.2
0.5
10.6
890
1.8
0.5
11.1
630
3.0
0.5
Edge
470
1.0
0.5
Edge
270
1.0
0.5
Edge
220
1.0
Air
162 / 343
133 / 281
Cartridge
0559211300
Max Kerf Width
@ Rec. Speed
(in)
0.142
0.148
0.162
0.167
0.186
0.186
0.185
0.193
0.196
0.201
0.203
0.204
0.210
Max Kerf Width
@ Rec. Speed
(mm)
3.6
3.7
3.9
4.1
4.2
4.6
4.7
4.9
5.0
5.0
5.1
5.2
5.3
0560956430

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