ESAB 100i Instruction Manual page 91

Plasma systems
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Aluminum
50A
Air Plasma / Air Shield
Shield Cup
Shield Cup
Shield Cap
0559211201
0559210142
Manual Gas Control
Pre Flow
Material Thickness
Pressure
(Air)
ga
(in)
inch
(psi)
-
-
0.064
100
-
-
0.079
100
-
-
0.097
100
-
-
0.120
100
-
3/16
0.188
100
Manual Gas Control
Pre Flow
Material Thickness
Pressure
(Air)
(mm)
(Bar)
2
6.9
2.5
6.9
3
6.9
4
6.9
5
6.9
BOLD TYPE indicates maximum piercing parameters.
0560956430
Shield Gas
Shield Cap
Distributor
This Art Is For Reference ONLY
Shield Gas
Distributor
0559210080
Advanced Torch Height Control (THC)
Cut Flow Rates / Pressures
Arc
Voltage
Plasma (Air)
Shield (Air)
Ball
(psi)
Ball
(psi) (Volts) (in) ±0.005 (sec)
60
120
75
120
124
60
120
75
120
124
60
120
75
120
125
60
120
75
120
129
60
120
75
120
133
Advanced Torch Height Control (THC)
Cut Flow Rates / Pressures
Arc
Voltage
Plasma (Air)
Shield (Air)
Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec)
60
8.3
75
8.3
124
60
8.3
75
8.3
125
60
8.3
75
8.3
129
60
8.3
75
8.3
131
60
8.3
75
8.3
134
Plasma Gas
Tip
Distributor
Tip
Plasma Gas Distributor
0559210123
0559210061
THC
Pierce
Elevation
Cut Height
Pierce
Ignition
Height
Delay
Height
(in)
(in)
0.100
0.0
0.125
0.120
0.102
0.0
0.125
0.120
0.105
0.0
0.125
0.120
0.110
0.0
0.125
0.120
0.120
0.2
0.125
0.120
THC
Pierce
Elevation
Cut Height
Pierce
Ignition
Height
Delay
Height
(mm)
(mm)
2.6
0.0
3.2
3.0
2.7
0.0
3.2
3.0
2.8
0.0
3.2
3.0
2.9
0.1
3.2
3.0
3.1
0.2
3.2
3.0
91
100i / 200i / 300i / 400i
Flow Rates (SLPM / SCFH)
Air
Preflow
60 / 128
Cutflow
50 / 106
Cartridge
Electrode
Art # A-07958_AB
Electrode
0559210103
0559211200
Basic THC
CNC Control
Pierce
CNC
Control
Travel
Height
Motion
Delay
without
Speed
Delay
Elevation
(sec)
(in)
(ipm)
(sec)
0.4
0.200
140
0.0
0.4
0.200
117
0.0
0.4
0.200
90
0.0
0.4
0.200
60
0.0
0.2
0.200
40
0.2
Basic THC
CNC Control
Pierce
CNC
Control
Height
Travel
Motion
Delay
without
Speed
Delay
Elevation
(mm/
(sec)
(mm)
(sec)
min)
0.4
5.1
2990
0.0
0.4
5.1
2240
0.0
0.4
5.1
1590
0.0
0.3
5.1
1240
0.1
0.2
5.1
950
0.2
TORCH DATA 100i-400i
Cartridge
Max Kerf Width @
Rec. Speed
(in)
0.060
0.063
0.067
0.068
0.074
Max Kerf Width @
Rec. Speed
(mm)
1.6
1.7
1.7
1.8
1.9

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