ESAB 100i Instruction Manual page 129

Plasma systems
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Aluminum
400A
N₂ Plasma / H₂O Shield
Shield Cup
Shield Cup
Shield Cap
0559211401
0559210156
Manual Gas Control
Cut Flow Rates / Pressures
Pre Flow
Material Thickness
Pressure
Plasma (N₂) Shield (H₂O)
(N2)
ga
(in)
inch
(psi)
Ball
-
1/2 0.500
17
150
-
5/8 0.625
17
150
-
3/4 0.750
17
150
-
7/8 0.875
17
150
-
1
1.000
17
150
- 1 1/4 1.250
17
150
- 1 1/2 1.500
17
150
- 1 3/4 1.750
17
150
-
2
2.000
17
150
- 2 1/4 2.250
17
150
- 2 1/2 2.500
17
150
Manual Gas Control
Cut Flow Rates / Pressures
Pre Flow
Material Thickness
Pressure
Plasma (N₂) Shield (H₂O)
(N2)
(mm)
(Bar)
Ball
12
1.2
150
15
1.2
150
20
1.2
150
25
1.2
150
30
1.2
150
35
1.2
150
40
1.2
150
50
1.2
150
60
1.2
150
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
BOLD TYPE indicates maximum piercing parameters.
* Pressure of the water supply line should be regulated by customer pressure regulator.
Note 1: Water source used for shield must be demineralized.
0560956430
Shield Gas
Shield Cap
Distributor
This Art Is For Reference Only
Shield Gas Distributor
0559210084
0559210132
Advanced Torch Height Control (THC)
Arc Voltage Cut Height
(psi) Ball (psi)*
(Volts)
(in) ±0.005
119
8
NA
168
0.250
119
8
NA
177
0.300
119
8
NA
180
0.350
119
8
NA
180
0.350
119
8
NA
182
0.350
119
8
NA
190
0.350
119
8
NA
191
0.350
119
8
NA
200
0.420
119
8
NA
211
0.420
119
8
NA
215
0.420
119
8
NA
222
0.420
Advanced Torch Height Control (THC)
Arc
Cut Height
Voltage
(Bar) Ball (Bar)*
(Volts)
(mm) ±0.1
8.2
8
NA
166
8.2
8
NA
175
8.2
8
NA
180
8.2
8
NA
182
8.2
8
NA
188
8.2
8
NA
191
8.2
8
NA
194
8.2
8
NA
210
10.7
8.2
8
NA
218
10.7
Gas
Tip
Electrode
Distributor
Tip
Plasma Gas Distributor
0559210063
THC
Pierce
Elevation
Control
Pierce
Ignition
Height
Delay
Height
(sec)
(in)
(in)
0.3
0.350
0.450
0.7
0.450
0.550
0.8
0.450
0.550
0.9
0.450
0.550
1.2
0.450
0.550
1.4
0.450
0.550
1.6
0.450
0.550
1.8
0.500
0.600
2.5
0.500
0.600
4.8
0.500
0.600
3.0
Edge Start
THC
Pierce
Elevation
Control
Pierce
Ignition
Height
Delay
Height
(sec)
(mm)
(mm)
6.1
0.2
8.3
10.9
7.3
0.6
10.7
13.3
8.9
0.8
11.4
14.0
8.9
1.2
11.4
14.0
8.9
1.3
11.4
14.0
8.9
1.5
11.4
14.0
9.4
1.7
11.8
14.4
2.4
12.7
15.2
4.0
Edge Start
129
100i / 200i / 300i / 400i
Flow Rates
N₂ (SLPM / SCFH) H₂O (GPH / LPH)
Preflow
22 / 47
Cutflow
72 / 153
Cartridge Assembly
Art# A-10445
Electrode
0559210113
0559211400
Basic THC
CNC Control
Pierce
Height
Travel
CNC Motion
Delay
without
Speed
Delay
Elevation
(sec)
(in)
(ipm)
(sec)
0.2
140
0.2
0.2
110
0.5
0.2
90
0.6
0.2
75
0.7
0.2
70
0.9
0.2
65
1.0
0.2
55
1.2
0.2
40
1.4
0.2
30
1.9
0.2
20
2.2
0.2
12
3.0
Basic THC
CNC Control
Pierce
Height
Travel
CNC Motion
Delay
without
Speed
Delay
Elevation
(mm/
(sec)
(mm)
(sec)
min)
0.2
3720
0.1
0.2
3000
0.4
0.2
2170
0.6
0.2
1790
0.9
0.2
1690
1.0
0.2
1520
1.1
0.2
1280
1.3
0.2
790
1.8
0.2
420
2.6
TORCH DATA 100i-400i
8 / 30
8 / 30
Cartridge
Max Kerf Width
@ Rec. Speed
(in)
0.185
0.195
0.195
0.215
0.215
0.215
0.215
0.240
0.295
0.320
0.335
Max Kerf Width
@ Rec. Speed
(mm)
4.6
4.9
5.1
5.5
5.5
5.5
5.7
7.3
8.3

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