Standard Cutting 400 Amp - ESAB 100i Instruction Manual

8.04 Standard Cutting 400 Amp

Mild Steel
400A
O₂ Plasma / Air Shield
Shield Cup
Shield Cup Shield Cap
0559211401 0559210154
Manual Gas Control
Cut Flow Rates / Pressures
Pre Flow
Material Thickness Pressure
Plasma (O₂)
(Air)
ga (in) inch (psi) Ball (psi) Ball
- 1/2 0.500 15 80
- 5/8 0.625 15 80
- 3/4 0.750 15 80
- 7/8 0.875 15 80
- 1 1.000 15 80
- 1 1/4 1.250 15 80
- 1 1/2 1.500 15 80
- 1 3/4 1.750 15 80
- 2 2.000 15 80
- 2 1/4 2.250 15 80
- 2 1/2 2.500 15 80
- 3 3.000 15 80
- 3 1/2 3.500 15 80
Manual Gas Control
Cut Flow Rates / Pressures
Pre Flow
Material Thickness Pressure
Plasma (O₂)
(Air)
(mm) (Bar) Ball (Bar) Ball
12 1.0 80
15 1.0 80
20 1.0 80
25 1.0 80
30 1.0 80
35 1.0 80
40 1.0 80
50 1.0 80
60 1.0 80
70 1.0 80
80 1.0 80
90 1.0 80
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
BOLD TYPE indicates maximum piercing parameters.
* Pressure of the water supply line should be regulated by customer pressure regulator.
Note 1: Water source used for shield must be demineralized.
THC Pierce Delay values shown are the minimum values. It is recommended that this value should be increased depending on the application.
0560956430
Shield Gas
Distributor
Shield Cap
This Art Is For Reference Only
Shield Gas Distributor
0559210075 0559210029
Advanced Torch Height Control (THC)
Arc
Cut Height
Voltage
Shield (Air)
(psi) (Volts) (in) ±0.005 (sec)
90 - 80 154 0.200
90 - 80 154 0.200
90 - 80 154 0.200
90 - 80 159 0.200
90 - 80 161 0.200
90 - 80 162 0.200
90 - 80 166 0.200
90 - 80 169 0.200
90 - 80 170 0.200
90 - 80 170 0.200
90 - 80 181 0.200
90 - 80 193 0.200
90 - 80 217 0.200
Advanced Torch Height Control (THC)
Arc
Cut Height
Voltage
Shield (Air)
(Bar) (Volts) (mm) ±0.1 (sec)
6.2 - 5.5 154 5.1
6.2 - 5.5 154 5.1
6.2 - 5.5 155 5.1
6.2 - 5.5 161 5.1
6.2 - 5.5 162 5.1
6.2 - 5.5 164 5.1
6.2 - 5.5 167 5.1
6.2 - 5.5 170 5.1
6.2 - 5.5 175 5.1
6.2 - 5.5 187 5.1
6.2 - 5.5 200 5.1
6.2 - 5.5 219 5.1
Gas
Distributor
Tip Electrode
Tip Plasma Gas Distributor
0559210062
THC Pierce
Elevation Control
Pierce Ignition
Height Delay
Delay Height
(in) (in) (sec)
0.3 0.400 0.200 0.2
0.4 0.400 0.300 0.2
0.6 0.400 0.300 0.2
0.9 0.400 0.500 0.2
1.1 0.400 0.550 0.2
1.5 0.400 0.650 0.2
4.0 0.450 0.600 0.2
4.5 0.450 0.650 0.2
7.0 0.450 0.750 0.2
3.5 Edge Start 0.2
3.0 Edge Start 0.2
3.0 Edge Start 0.2
3.0 Edge Start 0.2
THC Pierce
Elevation Control
Pierce Ignition
Height Delay
Delay Height
(mm) (mm) (sec)
0.3 10.2 4.5 0.2
0.4 10.2 6.9 0.2
0.7 10.2 9.1 0.2
1.1 10.2 13.8 0.2
1.4 10.2 15.8 0.2
2.8 10.8 15.9 0.2
4.1 11.4 15.6 0.2
6.7 11.4 18.7 0.2
3.3 Edge Start 0.2
3.0 Edge Start 0.2
3.0 Edge Start 0.2
3.0 Edge Start 0.2
125
100i / 200i / 300i / 400i
Flow Rates (SLPM / SCFH)
O₂
Preflow - / -
Cutflow 33 / 70
Cartridge Assembly
Tube
Art# A-10270_AB
Electrode / Tube Cartridge
0559210006
0559211400
9-7921
Basic THC CNC Control
Pierce
Height CNC Motion
Travel Speed
without Delay
Elevation
(in) (ipm) (sec)
150 0.2
130 0.3
115 0.8
100 0.9
80 0.9
60 1.3
45 2.5
40 4.0
30 6.0
25 3.5
15 3.0
10 3.0
4 3.0
Basic THC CNC Control
Pierce
Height CNC Motion
Travel Speed
without Delay
Elevation
(mm) (mm/ min) (sec)
3920 0.2
3440 0.3
2810 0.8
2100 0.9
1660 1.2
1330 1.9
1110 2.9
790 5.7
520 3.3
320 3.0
210 3.0
90 3.0
TORCH DATA 100i-400i
Air
232 / 491
203 / 430
Max Kerf
Width @ Rec.
Speed
(in)
0.195
0.200
0.215
0.200
0.200
0.220
0.230
0.225
0.225
0.235
0.235
0.300
0.360
Max Kerf
Width @ Rec.
Speed
(mm)
4.9
5.0
5.3
5.1
5.4
5.7
5.8
5.7
6.0
6.8
8.1
9.3