ESAB 100i Instruction Manual page 93

Plasma systems
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Mild Steel
70A
O₂ Plasma / Air Shield
Shield Cup
Shield Cup
Shield Cap
0559211201
0559210043
Manual Gas Control
Pre Flow
Material Thickness
Pressure
(Air)
ga
(in)
inch
(psi)
16
-
0.060
46
14
-
0.075
46
12
-
0.105
46
10
-
0.135
46
-
3/16
0.188
46
-
1/4
0.250
46
Manual Gas Control
Pre Flow
Material Thickness
Pressure
(Air)
(mm)
(Bar)
1.5
3.2
2
3.2
2.5
3.2
3
3.2
4
3.2
5
3.2
6
3.2
0560956430
Shield Gas
Shield Cap
Distributor
This Art Is For Reference ONLY
Shield Gas
Distributor
0559210071
Advanced Torch Height Control (THC)
Cut Flow Rates / Pressures
Arc
Voltage
Plasma (O₂)
Shield (Air)
Ball
(psi)
Ball
(psi) (Volts) (in) ±0.005 (sec)
35
120
41
120
143
35
120
41
120
145
55
120
60
120
147
55
120
60
120
148
55
120
60
120
149
55
120
60
120
151
Advanced Torch Height Control (THC)
Cut Flow Rates / Pressures
Arc
Voltage
Plasma (O₂)
Shield (Air)
Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec)
35
8.3
41
8.3
143
37
8.3
43
8.3
145
51
8.3
56
8.3
147
55
8.3
60
8.3
147
55
8.3
60
8.3
148
55
8.3
60
8.3
149
55
8.3
60
8.3
151
Plasma Gas
Tip
Distributor
Tip
Plasma Gas Distributor
0559210023
0559210061
THC
Pierce
Elevation
Cut Height
Pierce
Ignition
Height
Delay
Height
(in)
(in)
0.070
0.1
0.080
0.040
0.100
0.1
0.090
0.060
0.100
0.2
0.090
0.060
0.100
0.2
0.100
0.080
0.115
0.4
0.125
0.120
0.120
0.5
0.125
0.120
THC
Pierce
Elevation
Cut Height
Pierce
Ignition
Height
Delay
Height
(mm)
(mm)
1.7
0.1
2.0
1.0
2.5
0.1
2.3
1.5
2.5
0.2
2.3
1.5
2.5
0.2
2.4
1.7
2.7
0.3
2.8
2.5
2.9
0.4
3.2
3.0
3.0
0.5
3.2
3.0
93
100i / 200i / 300i / 400i
Flow Rates (SLPM / SCFH)
O₂
Preflow
- / -
Cutflow
10 / 21
Cartridge
Electrode
Art # A-07958_AB
Electrode
Cartridge
0559210002
0559211200
Basic THC
CNC Control
Pierce
CNC
Control
Travel
Height
Motion
Delay
without
Speed
Delay
Elevation
(sec)
(in)
(ipm)
(sec)
1.0
0.100
300
0.1
1.0
0.120
250
0.1
0.9
0.120
225
0.2
0.9
0.150
180
0.2
0.7
0.200
130
0.4
0.6
0.200
100
0.5
Basic THC
CNC Control
Pierce
CNC
Control
Travel
Height
Motion
Delay
without
Speed
Delay
Elevation
(mm/
(sec)
(mm)
(sec)
min)
1.0
2.5
7700
0.1
1.0
3.0
6270
0.1
0.9
3.0
5850
0.2
0.9
3.4
5220
0.2
0.8
4.4
4030
0.3
0.7
5.1
3190
0.4
0.6
5.1
2710
0.5
TORCH DATA 100i-400i
Air
44 / 94
25 / 52
Max Kerf Width @
Rec. Speed
(in)
0.073
0.072
0.078
0.071
0.077
0.083
Max Kerf Width @
Rec. Speed
(mm)
1.9
1.8
1.9
1.9
1.9
2.0
2.1

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