Standard Cutting Up To 100 Amp - ESAB 100i Instruction Manual

Plasma systems
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8.01 Standard Cutting Up To 100 Amp

Mild Steel
30A
O₂ Plasma / O₂ Shield
Shield Cup
Shield Cup
Shield Cap
0559211201
0559210041
Manual Gas Control
Cut Flow Rates / Pressures
Pre Flow
Material Thickness
Pressure
Plasma (O₂)
(Air)
ga
(in)
inch
(psi)
Ball
20
-
0.036
60
40
16
-
0.060
60
40
14
-
0.075
60
40
12
-
0.105
60
40
10
-
0.135
60
40
-
3/16 0.188
60
40
Manual Gas Control
Cut Flow Rates / Pressures
Pre Flow
Material Thickness
Pressure
Plasma (O₂)
(Air)
(mm)
(Bar)
Ball
1
4.1
40
1.5
4.1
40
2
4.1
40
2.5
4.1
40
3
4.1
40
4
4.1
40
5
4.1
40
BOLD TYPE indicates maximum piercing parameters.
0560956430
Shield Gas
Shield Cap
Distributor
This Art Is For Reference ONLY
Shield Gas Distributor
0559210071
0559210021
Advanced Torch Height Control (THC)
Arc
Cut
Voltage
Height
Shield (O₂)
(in)
(psi)
Ball
(psi)
(Volts)
±0.005
70
N/A
25
105
0.080
70
N/A
25
111
0.080
70
N/A
25
111
0.100
70
N/A
25
111
0.110
70
N/A
25
112
0.130
70
N/A
25
116
0.150
Advanced Torch Height Control (THC)
Arc
Cut
Voltage
Height
Shield (O₂)
(mm)
(Bar)
Ball
(Bar)
(Volts)
±0.1
4.8
N/A
1.7
106
2.0
4.8
N/A
1.7
111
2.0
4.8
N/A
1.7
111
2.6
4.8
N/A
1.7
111
2.7
4.8
N/A
1.7
111
3.0
4.8
N/A
1.7
114
3.5
4.8
N/A
1.7
117
3.9
Plasma Gas
Tip
Distributor
Tip
Plasma Gas Distributor
0559210061
THC
Pierce
Elevation
Control
Pierce
Ignition
Height
Delay
Delay
Height
(sec)
(in)
(in)
(sec)
0.2
0.090
0.060
0.8
0.3
0.090
0.060
0.7
0.4
0.100
0.080
0.6
0.4
0.100
0.080
0.6
0.5
0.125
0.120
0.5
0.6
0.150
0.150
0.4
THC
Pierce
Elevation
Control
Pierce
Ignition
Height
Delay
Delay
Height
(sec)
(mm)
(mm)
(sec)
0.2
2.3
1.5
0.8
0.3
2.3
1.5
0.7
0.4
2.5
2.0
0.6
0.4
2.5
2.0
0.6
0.4
2.8
2.5
0.6
0.5
3.4
3.4
0.5
0.6
3.9
3.9
0.4
83
100i / 200i / 300i / 400i
Flow Rates (SLPM / SCFH)
O₂
Preflow
4 / 8
Cutflow
15 / 32
Cartridge
Electrode
Art # A-07958_AB
Electrode
Cartridge
0559210001
0559211200
Basic THC
CNC Control
Pierce
Height
Travel
CNC Motion
without
Speed
Delay
Elevation
(in)
(ipm)
(sec)
0.120
130
0.2
0.120
70
0.3
0.150
65
0.4
0.150
55
0.4
0.200
50
0.5
0.250
30
0.6
Basic THC
CNC Control
Pierce
Height
Travel
CNC Motion
without
Speed
Delay
Elevation
(mm/
(mm)
(sec)
min)
3.0
3090
0.2
3.0
1840
0.3
3.8
1620
0.4
3.8
1450
0.4
4.4
1340
0.4
5.6
1050
0.5
6.6
670
0.6
TORCH DATA 100i-400i
Air
16 / 33
- / -
Max Kerf Width
@ Rec. Speed
(in)
0.058
0.077
0.081
0.084
0.087
0.080
Max Kerf Width
@ Rec. Speed
(mm)
1.5
1.9
2.1
2.1
2.2
2.1
2.0

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