ESAB 100i Instruction Manual page 136

Plasma systems
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100i / 200i / 300i / 400i
Mild Steel
300A Bevel Cut
O₂ Plasma / Air Shield
Shield Cup
Shield Cup
Shield Cap
0559211401
0559210048
Manual Gas Control
Effective
Pre Flow
Min.
Material
Pressure
Clearance
(Air)
Thickness
inch
(in)
(psi)
0.500
0.080
20
0.625
0.080
20
0.750
0.080
20
0.875
0.080
20
1.000
0.080
20
1.250
0.080
20
1.500
0.080
20
1.750
0.080
20
2.000
0.080
20
2.500
0.080
20
3.000
0.080
20
Manual Gas Control
Effective
Pre Flow
Min.
Material
Pressure
Clearance
(Air)
Thickness
(mm)
(mm)
(Bar)
12
2.0
1.4
15
2.0
1.4
20
2.0
1.4
25
2.0
1.4
30
2.0
1.4
35
2.0
1.4
40
2.0
1.4
50
2.0
1.4
60
2.0
1.4
70
2.0
1.4
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
Use CCM 4.5.0 or later and Electronic Cut Chart 2.4.0 or later
TORCH DATA 100i-400i
Shield Gas
Distributor
Shield Cap
This Art Is For Reference Only
Shield Gas
Distributor
0559210074
Advanced Torch Height Control (THC)
Cut Flow Rates / Pressures
Effective Cut
Height
Plasma (O₂)
Shield (Air)
Ball
(psi)
Ball (psi)
(in)
100 100
NA
100 0.200 - 0.550
100 100
NA
100 0.200 - 0.550
100 100
NA
100 0.200 - 0.550
100 100
NA
100 0.200 - 0.550
100 100
NA
100 0.200 - 0.550
100 100
NA
100 0.200 - 0.550
100 100
NA
100 0.200 - 0.550
100 100
NA
100 0.200 - 0.550
100 100
NA
100 0.200 - 0.550
100 100
NA
100 0.200 - 0.550
100 100
NA
100 0.200 - 0.550
Advanced Torch Height Control (THC)
Cut Flow Rates / Pressures
Effective Cut
Height
Plasma (O₂)
Shield (Air)
Ball (Bar) Ball (Bar)
(mm)
100
6.9
NA
6.9
5.1 - 14
100
6.9
NA
6.9
5.1 - 14
100
6.9
NA
6.9
5.1 - 14
100
6.9
NA
6.9
5.1 - 14
100
6.9
NA
6.9
5.1 - 14
100
6.9
NA
6.9
5.1 - 14
100
6.9
NA
6.9
5.1 - 14
100
6.9
NA
6.9
5.1 - 14
100
6.9
NA
6.9
5.1 - 14
100
6.9
NA
6.9
5.1 - 14
Gas
Distributor
Tip
Electrode
Tip
Plasma Gas Distributor Electrode/Tube
0559210028
0559210062
THC
Pierce
Elevation
Control
Pierce
Ignition
Height
Delay
Height
(sec)
(in)
(in)
0.3
0.400
0.200
0.4
0.400
0.200
0.6
0.400
0.200
0.8
0.400
0.200
1.1
0.400
0.250
1.5
0.400
0.300
2.9
0.400
0.350
5.3
0.400
0.400
1.0
Edge Start
1.0
Edge Start
1.0
Edge Start
THC
Pierce
Elevation
Control
Pierce
Ignition
Height
Delay
Height
(sec)
(mm)
(mm)
0.3
10.2
5.1
0.4
10.2
5.1
0.7
10.2
5.1
1.1
10.2
6.2
1.4
10.2
7.3
2.2
10.2
8.3
3.6
10.2
1.0
Edge Start
1.0
Edge Start
1.0
Edge Start
136
Flow Rates (SLPM / SCFH)
O₂
Preflow
- / -
Cutflow
27 / 58
Cartridge Assembly
Tube
Art# A-10270_AB
Cartridge
0559210006
0559211400
9-7921
Basic THC
CNC Control
Pierce
CNC
Height
Travel
Motion
Delay
without
Speed
Delay
Elevation
(sec)
(in)
(ipm)
(sec)
0.5
0.450
140
0.2
0.5
0.450
115
0.3
0.5
0.450
100
0.4
0.5
0.450
85
0.6
0.5
0.450
70
0.9
0.5
0.500
50
1.2
0.5
0.500
35
2.7
0.5
Edge
25
5.2
0.5
Edge
18
1.0
0.5
Edge
10
1.0
0.5
Edge
7
1.0
Basic THC
CNC Control
Pierce
CNC
Travel
Height
Motion
Delay
without
Speed
Delay
Elevation
(mm/
(sec)
(mm)
(sec)
min)
0.5
11.4
3700
0.2
0.5
11.4
3100
0.3
0.5
11.4
2430
0.5
0.5
11.4
1830
0.9
0.5
12.4
1410
1.1
0.5
12.7
1080
2.0
0.5
Edge
810
3.4
0.5
Edge
470
1.0
0.5
Edge
310
1.0
0.5
Edge
220
1.0
Air
194 / 412
160 / 340
Max Kerf Width @
Rec. Speed
(in)
0.149
0.179
0.185
0.182
0.183
0.193
0.208
0.250
0.245
0.416
0.500
Max Kerf Width @
Rec. Speed
(mm)
3.6
4.3
4.7
4.6
4.8
5.1
5.6
5.9
9.4
11.7
0560956430

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