ESAB 100i Instruction Manual page 107

Plasma systems
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Stainless Steel
150A
N₂ Plasma / H₂O Shield
Shield Cup
Shield Cup
Shield Cap
0559211201
0559210147
Manual Gas Control
Pre Flow
Material Thickness
Pressure
(N₂)
ga
(in)
inch
(psi)
-
1/4
0.250
70
-
3/8
0.375
70
-
1/2
0.500
70
-
5/8
0.625
70
-
3/4
0.750
70
Manual Gas Control
Pre Flow
Material Thickness
Pressure
(N₂)
(mm)
(Bar)
8
4.8
10
4.8
12
4.8
15
4.8
20
4.8
BOLD TYPE indicates maximum piercing parameters.
* Pressure of the water supply line should be regulated by customer pressure regulator.
Note 1: Water source used for shield must be demineralized.
0560956430
Shield Gas
Shield Cap
Distributor
This Art Is For Reference ONLY
Shield Gas
Distributor
0559210081
Advanced Torch Height Control (THC)
Cut Flow Rates / Pressures
Arc
Voltage
Plasma (N₂)
Shield (H₂O)
Ball
(psi)
Ball (psi)* (Volts) (in) ±0.005 (sec)
60
90
8
55
135
60
90
8
55
139
60
90
8
55
149
60
90
8
55
159
60
90
4
55
159
Advanced Torch Height Control (THC)
Cut Flow Rates / Pressures
Arc
Voltage
Plasma (N₂)
Shield (H₂O)
Ball (Bar) Ball (Bar)* (Volts) (mm) ±0.1 (sec)
60
6.2
8
3.8
137
60
6.2
8
3.8
140
60
6.2
8
3.8
147
60
6.2
8
3.8
156
60
6.2
4
3.8
159
Plasma Gas
Tip
Distributor
Tip
Plasma Gas Distributor
0559210109
0559210061
THC
Pierce
Elevation
Cut Height
Pierce
Ignition
Height
Delay
Height
(in)
(in)
0.100
0.3
0.150
0.150
0.100
0.3
0.250
0.150
0.150
0.8
0.250
0.150
0.180
1.0
0.250
0.150
0.180
1.5
0.250
0.150
THC
Pierce
Elevation
Cut Height
Pierce
Ignition
Height
Delay
Height
(mm)
(mm)
2.5
0.3
5.1
3.8
2.7
0.4
6.4
3.8
3.5
0.7
6.4
3.8
4.4
0.9
6.4
3.8
4.6
1.6
6.4
3.8
107
100i / 200i / 300i / 400i
Flow Rates
N₂ (SLPM / SCFH)
Preflow
24 / 50
Cutflow
16 / 35
Cartridge
Electrode
Art # A-07958_AB
Electrode
Cartridge
0559210108
0559211200
Basic THC
CNC Control
Pierce
CNC
Control
Travel
Height
Motion
Delay
without
Speed
Delay
Elevation
(sec)
(in)
(ipm)
(sec)
0.2
0.250
110
0.3
0.2
0.350
70
0.3
0.2
0.350
60
0.5
0.2
0.350
45
0.5
0.2
0.350
40
0.9
Basic THC
CNC Control
Pierce
CNC
Control
Travel
Height
Motion
Delay
without
Speed
Delay
Elevation
(mm/
(sec)
(mm)
(sec)
min)
0.2
7.7
2270
0.3
0.2
8.9
1740
0.3
0.2
8.9
1580
0.5
0.2
8.9
1250
0.5
0.2
8.9
980
1.0
TORCH DATA 100i-400i
H₂O (GPH / LPH)
8 / 30
8 / 30
Max Kerf Width @
Rec. Speed
(in)
0.104
0.107
0.111
0.128
0.130
Max Kerf Width @
Rec. Speed
(mm)
2.7
2.7
2.8
3.1
3.3

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