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6
TO PILOT PCB
J3
CONTROL OUTPUTS
PILOT PCB
24 VDC
GND
J38
RS 232 D-SUB
SERIAL PROG
PORT
1
2
3
4
5
6
J18
J29 30 CKT RECEPTACLE - BOTTOM ENTRY
J29 30 CKT PIN HEADER
CPU PCB LEDs
----------------------------
D2
RXD (red)
D3
TXD (red)
D4
CAN BUS (slave)
D7
CAN BUS (MAIN)
D11 5 VDC POWER
D17 STATUS CODE
D18 INITIALIZING /
PROGRAMMING (red)
CPU PCB TEST POINTS
--------------------------------------------
TP1 GND (PCB common)
TP2 +5V_ISO (REF TP5)
TP3 +24 VDC
TP4 +3.3V
TP5 GND_ISO
TP6 +5.0 V
TP7 TOTAL DEMAND
(3.3V = 400A)
TP9 /WR
TP10 /RD
TP11 CPU TEMP SENSE
TP12 +3.3VA
TP13 -15VDAC
TP14 PC2
TP15 +15VDAC
TP16 CLKO
TP18 OSC_CLOCK
CPU PCB DIP SW
---------------------------------------------
SW1
AUTO PILOT RESTART
SW3
PREFLOW TIME
SW4
POSTFLOW TIME
SW5
FUNCTION
SW8
SYSTEM CONTROL
(pilot time, etc.)
SW9
RESERVED (future)
SW10 ADDRESS (default = 0)
SW13 UNIT TYPE (AC / UC)
SW14 LINE TERMINATION
(serial comm.)
Revision
Rev
01
Initial Design
AA
AB
ECO 1 Torch Option
AC
VCR-02672 MC1, K1 change
6
0560956430
7
MC2
Fan Control
SA1
(96)
W1
SA3
ARC_SUPPRESSOR
Pump Motor Control
MC3
(163)
ARC_SUPPRESSOR
ARC_SUPPRESSOR
(96)
(97)
(97)
SA4
ARC_SUPPRESSOR
MC1 (NEW*)
(91)
120VAC
J8
(100)
18
*
(101)
120 VAC_RET
17
(102)
16
(103)
15
(104)
24 VAC
120 VAC_1
14
13
* INRUSH CONTROL
12
(106)
11
10
(108)
9
(109)
120 VAC_2
8
(110)
HMI/GCM
7
(111)
6
(63)
5
J4 -- 40 CKT RIBBON CABLE
4
3
(113)
2
(61)
1
J10
USB Cable to Front Panel
J39
USB
PORT
1
1
2
2
3
3
4
4
5
5
6
6
PROG
7
7
8
8
USB IC
9
9
10
10
11
11
12
12
J19
J20
GAS ON
J23- 40 ckt ribbon cable
ENABLE
PLAS_ENABLE SW
PLAS_ EN_SW_RET
/ GAS PRESS OK
/ BASIC ID
TB1
OK2 (contact)
12
+10V (CC Pot Hi)
11
CC Pot Wiper
10
CC Pot Low
9
Div Arc V (+)
8
Div Arc V (-)
7
/Start - Stop (+)
6
/Start - Stop (-)
5
Stop Mom NC
4
OK2 (contact)
3
/ CNC Enable (+)
2
/ CNC Enable (-)
1
OK
TB2
OK to MOVE (+)
12
11
OK to MOVE (-)
10
9
PILOT is ON
8
+10V
7
PILOT is ON
6
5
Preflow ON (+)
4
Preflow ON (-)
3
Hold Start (+)
2
Hold Start (-)
1
GND
GND
TB3
Spare
12
Digital
11
10
Inputs
9
8
* Plasma Ready (b)
7
Spare
6
Digital
5
4
Inputs
3
PSR
/ Plasma Marking (-)
2
/ Plasma Marking (+)
1
* Plasma Ready (a)
* CCM code 2.5 or later
Date
Revision
By
Rev
By
DAT
10/5/2012
DAT
9/16/2014
DAT
10/17/2014
DAT
8/3/2018
7
APPENDIX
100i / 200i / 300i / 400i
8
9
SA2
(70)
230 VAC to HE 400
230 VAC _ SW
(D2)
(D2)
(69)
230 VAC Ret
W2
230 VAC _ SW _ RET
(98)
(99)
120 VAC to RAS
120 VAC Ret
(107)
MC1 (OLD)
(60)
(107)
120VAC
AC 24V GCM1
AC 24V GCM2
(62)
(62)
AC 24V-TB4-2
AC 120V - GCM
(60)
AC 120V- TB4-4
AC 24V Ret- GCM1
AC 24V - RET - GCM2
(63)
AC 24V- Ret -TB4-1
AC 120V- Ret- GCM
K1 (OLD)
(62)
1
AC 120V- Ret- TB4-3
2
4
1
(61)
3
2
(63)
5
3
4
INRUSH CONTROL
J47
(116)
GND
1
(117)
FERRITE CORE
GND
2
(120)
Harness
Rx-
3
(115)
Tx+
4
(119)
Rx+
5
3 TURNS
(118)
Tx-
6
J30
16 CKT RIBBON
J37
(130)
1
(131)
2
(112)
3
AC 24V-GCM1
(114)
4
5
AC 24V Ret - GCM1
(121)
6
(122)
7
(124)
8
AC 24V-GCM2
(129)
9
(128)
10
11
AC 24V Ret-GCM2
(123)
12
13
(125)
14
(126)
15
J69
(127)
16
J26
GND
(142)
1
AC 120V - GCM
2
AC 120V- Ret- GCM
3
FERRITE CORE
4
(133)
3 TURNS
5
(134)
6
(137)
7
(139)
8
(138)
9
(143)
10
11
(140)
12
(141)
13
(136)
14
(135)
15
(132)
16
17
(153)
18
FERRITE CORE
J21
3 TURNS
(144)
1
(145)
2
(146)
3
(147)
4
(148)
5
(149)
6
(150)
7
(151)
8
9
10
(152)
11
12
(154)
13
(155)
14
15
16
(156)
17
(157)
18
(158)
19
(159)
20
J22
Art # A-11979_AE
Date
The information contained herein is proprietary to Victor Technologies.
Not for release, reproduction or distribution without written consent.
Title
SCHEMATIC
Ultra-Cut XT 400A 480V
8
9
10
J70 - HE
(70)
1
2
(69)
3
4
5
6
7
J59 - RAS
A
CHASSIS GND
1
2
3
3 - Key Plug
4
5
(99)
6
7
(98)
8
9
10
11
12
13
14
J54 - Remote HMI & CNC COMM
(100)
1
1 - 24 VAC
(101)
2
2 - 24 VAC Ret
(102)
3
3- Jumper to 24 VAC
(109)
4
5
5-HMI Plasma Enable SW
(108)
6
6-HMI Plasma Enable SW
7
7 - Key Plug
(115)
8
8 - Tx+
B
(116)
9
9 - GND
(117)
RS 485
Harness
10
10 - GND
/ 422
11
(118)
Comm
12
12 - Tx-
(119)
13
13 - Rx+
(120)
14
14 - Rx-
Display PCB
J17
019X501800
J55 - GCM
(121)
1
1- PLAS_ENABLE SW *
C
(122)
2
2- PLAS_ EN_SW_RET
(123)
3
3- GAS PRESS OK RET
(124)
4
4- / GAS PRESS OK
(125)
5
5- POT HIGH (GCM 1000)
(126)
6
6- POT WIPER (GCM 1000)
(127)
7- POT LOW (GCM 1000)
7
(128)
8
8- BASIC ID RET
(129)
9
9- / BASIC ID **
(130)
10
10-
(131)
11
11-
12
Jumper & SOL in
13
GCM 1000 XT
(112)
14
14-
(114)
15
15- 24 VAC - RET
(103)
16
(110)
17
* Plasma Enable SW
18
in GCM 2010.
19
Jumpered in
(104)
20
GCM 1000 XT
21
and DMC 3000.
22
(111)
23
** Jumper in
24
GCM 1000 XT
25
(166)
26
27
27- GAS SEL SW RET
28
28- GAS SEL SW
29
D
2
(167)
30
1
31
32
(106)
33
J15-1 to chassis used for
34
SC-11 cable shield
(113)
35
36
J15-13 connects SC-11
37
chassis to PS chassis.
J15-CNC
The COMM Ref at pin 8
is also for the SC-11
1
CHASSIS GND
2
(133)
3
3- / CNC Start (+)
(134)
4
4- / CNC Start (-)
(135)
5
5- Divided Arc V (-)
(136)
6
6- Divided Arc V (+)
(137)
7
7- / Preflow ON (+)
(138)
8
8- COMM Ref (1K Ohm)
(139)
9
9- / Preflow ON (-)
(140)
10
10- / Spare Digital Input (+)
(141)
11
11- / Spare Digital Input (-)
(142)
12
12- OK to Move (-)
13
(143)
14- OK to Move (+)
14
15
15 - Key Plug
(144)
16
16- / Hold Start (+)
(145)
17
17- / Hold Start (-)
18
E
19
20
(146)
21
21- / Plasma Mark (+)
(147)
22
22- / Plasma Mark (-)
(148)
23
23- / Spare Digital Input(+)
(149)
24
24- / Spare Digital Input (-)
(150)
25
25- / CNC Plasma Enable (+)
(151)
26
26- / CNC Plasma Enable (-)
27
28
(132)
29
29- Remote CC Pot High
(152)
30
30- Remote CC (analog)
(153)
31
31- Remote CC Pot Low
(154)
32- Stop SW (momentary) *
32
(155)
33
33- Stop SW Ret
(156)
34
34- Pilot is ON (a)
(157)
35
35- Pilot is ON (b)
(158)
36
36 - 37 Plasma Ready (a)
(159)
37
Normally Open Contact
* Used with Momentary CNC Start SW
Victor Technologies Headquarters
16052 Swingley Ridge Road, Suite 300
St Louis, Missouri 63017 USA
F
Date Printed
Date Revised
8/28/2018
8/24/2018
Drawn
Date
10/5/2012
DAT
Size
Sheet
C
2
2
of
Drawing Number
042X1346
10
A-17
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