ESAB 100i Instruction Manual page 98

Plasma systems
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100i / 200i / 300i / 400i
Mild Steel
100A
O₂ Plasma / Air Shield
Shield Cup
Shield Cup
Shield Cap
0559211201
0559210044
Manual Gas Control
Pre Flow
Material Thickness
Pressure
(Air)
ga
(in)
inch
(psi)
10
-
0.135
40
-
3/16
0.188
40
-
1/4
0.250
40
-
3/8
0.375
40
-
1/2
0.500
40
-
5/8
0.625
40
-
3/4
0.750
40
Manual Gas Control
Pre Flow
Material Thickness
Pressure
(Air)
(mm)
(Bar)
4
2.8
5
2.8
6
2.8
8
2.8
10
2.8
12
2.8
15
2.8
20
2.8
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
TORCH DATA 100i-400i
Shield Gas
Shield Cap
Distributor
This Art Is For Reference ONLY
Shield Gas
Distributor
0559210071
Advanced Torch Height Control (THC)
Cut Flow Rates / Pressures
Arc
Voltage
Plasma (O₂)
Shield (Air)
Ball
(psi)
Ball
(psi) (Volts) (in) ±0.005 (sec)
55
120
80
120
138
55
120
80
120
140
55
120
80
120
141
55
120
80
120
143
55
120
80
120
147
55
120
80
120
148
55
120
80
120
157
Advanced Torch Height Control (THC)
Cut Flow Rates / Pressures
Arc
Voltage
Plasma (O₂)
Shield (Air)
Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec)
55
8.3
80
8.3
139
55
8.3
80
8.3
140
55
8.3
80
8.3
141
55
8.3
80
8.3
142
55
8.3
80
8.3
144
55
8.3
80
8.3
146
55
8.3
80
8.3
148
55
8.3
80
8.3
157
Plasma Gas
Tip
Distributor
Tip
Plasma Gas Distributor
0559210024
0559210061
THC
Pierce
Elevation
Cut Height
Pierce
Ignition
Height
Delay
Height
(in)
(in)
0.070
0.2
0.125
0.120
0.090
0.2
0.125
0.120
0.090
0.3
0.125
0.120
0.110
0.4
0.150
0.150
0.120
0.6
0.200
0.150
0.120
0.8
0.250
0.200
0.150
3.5
Edge Start
THC
Pierce
Elevation
Cut Height
Pierce
Ignition
Height
Delay
Height
(mm)
(mm)
2.0
0.2
3.2
3.0
2.3
0.2
3.2
3.0
2.3
0.3
3.2
3.0
2.6
0.4
3.5
3.4
2.8
0.4
4.0
3.8
3.0
0.6
4.8
3.8
3.0
0.7
6.0
4.7
3.8
4.3
Edge Start
98
Flow Rates (SLPM / SCFH)
O₂
Preflow
- / -
Cutflow
16 / 35
Cartridge
Electrode
Art # A-07958_AB
Electrode
0559210003
0559211200
Basic THC
CNC Control
Pierce
CNC
Control
Height
Travel
Motion
Delay
without
Speed
Delay
Elevation
(sec)
(in)
(ipm)
(sec)
0.6
0.200
280
0.2
0.6
0.200
190
0.2
0.5
0.200
145
0.3
0.4
0.250
90
0.4
0.4
0.300
60
0.6
0.4
0.350
50
0.8
0.4
Edge
25
2.0
Basic THC
CNC Control
Pierce
CNC
Control
Height
Travel
Motion
Delay
without
Speed
Delay
Elevation
(mm/
(sec)
(mm)
(sec)
min)
0.6
5.1
6140
0.2
0.6
5.1
4660
0.2
0.5
5.1
3940
0.3
0.4
5.7
2960
0.4
0.4
6.5
2170
0.4
0.4
7.3
1690
0.6
0.4
8.5
1340
0.7
0.4
Edge
640
2.4
Air
38 / 81
27 / 58
Cartridge
Max Kerf Width @
Rec. Speed
(in)
0.065
0.070
0.078
0.085
0.097
0.100
0.125
Max Kerf Width @
Rec. Speed
(mm)
1.7
1.8
1.9
2.1
2.2
2.4
2.5
3.2
0560956430

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